💬 Battery Powered Sensors



  • Hi,
    I just built the circuit which is explained in the thread with a Pro Mini 3.3 8 mHz
    So far so good, I can read the voltage of the battery etc but my problem is, it consumes about 1.2 mA while in sleep, this is about factor 10 of the findings from the thread.
    I just copied the code 1:1
    Any glue what could be wrong or what get others with that setup? The Arduino is not modified at all.

    Thanks
    SJ



  • @parachutesj you have to modify the pro mini. Remove the power led according to instructions!



  • @Nicklas-Starkel thank you. If one could read...
    I read the description again and thought that it should be 120uA stock and when removing LED and regulator it will even go down further but thinking about it, how should at base 120 uA and removing LED save additional 1.5mA???? LOL, sorry was a long day.

    My Fluke reads 0.044 mA in sleep now (without LED). Sweet!



  • Another battery related question that I really do not understand.
    Are there different versions on how to read battery consumption?

    I see some sketches uses:

    long readVcc() {
      long result;
      // Read 1.1V reference against AVcc
      ADMUX = _BV(REFS0) | _BV(MUX3) | _BV(MUX2) | _BV(MUX1);
      delay(2); // Wait for Vref to settle
      noInterrupts ();
      // start the conversion
      ADCSRA |= _BV (ADSC) | _BV (ADIE);
      set_sleep_mode (SLEEP_MODE_ADC);    // sleep during sample
      interrupts ();
      sleep_mode (); 
      // reading should be done, but better make sure
      // maybe the timer interrupt fired 
      while (bit_is_set(ADCSRA,ADSC));
      result = ADCL;
      result |= ADCH<<8;
      result = 1126400L / result; // Back-calculate AVcc in mV```
    

    However some (like the original one in this thread) uses:

     int sensorValue = analogRead(BATTERY_SENSE_PIN);
    

    Is it due to different libraries or maybe it is the same but just programming wise different?



  • If you are using the first sketch you dont have to use a seperate pin to measure the input voltage. There are also no resistors.

    You can run this on a bare ATmega with minimal hardware.



  • @gloob thanks!
    One would think running with no resistors and not using a separate PIN would be better.

    @hek or @mfalkvidd , any comments as to why the original sketch is preferred over the other 'way' in this article?


  • Admin



  • @hek , I've read that post several times 🙂
    Since it was so outdated (2 years) I naturally assumed the 'battery powering article' was a newer way to do it (especially since mys2.0).
    Also, the post you linked to is attributed if you use no voltage regulator.
    And in the article this is also one of the things you are recommended to remove, hence making it even more confusing as to why the article describes another way than the post.



  • i just want to get this once and for all, so others coming by gets it directly instead of going through all the 2 threads posts, please correct me if i am wrong:

    1- using the voltage divider is needed if there is a voltage regulator / booster where where VBatt != Vcc.
    2- using the voltage regulator is not needed if the voltage regulator is removed / no booster is used (powering directly from 2 x AA batteries) where VBatt == Vcc.

    *I've noticed the 2nd method requires inputting battrie's DMM measured values vs arduino ones for correction, is this a down side if you need to change the battery later on ? or is it just programmed once ? and does the 1st method rquirs these corrections too ?

    Cheers


  • Hardware Contributor

    @Meshx86
    actually, you need a voltage divider if the voltage to be measured is above the maximum allowed by the processor at the speed you are running it.

    If Vcc is 5V, then any voltage above 5V should be measured via a voltage divider.
    If Vcc is 3.3V same principle, but you could get away with measuring 5V directly (would not kill the processor), but your values may be off.



  • @GertSanders following the instructions of this post suggest using Alkaline batteries (apparently Li-ion aren't a good idea for sensor nodes ?! plus they are expensive), the optimal solution would be using 2 x AA batteries as some ans this post suggested.

    I believe there is no way 2 x AA batteries in series would measure anywhere near 3.3v, the max i measured with brand new batteries was 3.2v.

    my major concern is:
    would i still need to the do the voltage corrections when using the voltage divider ? if so, does that need to be reprogrammed every time you replace the battery ?

    sorry to bring this again @Yveaux @axillent


  • Hardware Contributor

    @Meshx86
    No problem to ask. I use the intern measurement method, which uses the internal 1.1V reference of the atmega328, so even if the Vcc value changes from 3.2V -> 2.6V, the reference will always be 1.1V, and the internal method allows you to calculate the actual measured battery voltage based on a difference with the reference, even with a declining value on Vcc (if powered by the same batteries).



  • @GertSanders sorry mate, am more of a software guy..

    according to the lib i've seen and @Yveaux's example for the internal method, at the begining you need to define a corrective value :

    const float VccCorrection = 1.0/1.0;  // Measured Vcc by multimeter divided by reported Vcc
    
    Vcc vcc(VccCorrection);
    

    is this necessary for an accurate reading ? and is the corrective value need to be just entered once (like a calibration per arduino) or need to be reconfigured every time you replace a battery ?



  • Good article/site on why Alkaline is the best way to go for Mysensors nodes 🙂
    http://batteryuniversity.com/learn/article/elevating_self_discharge


  • Hardware Contributor

    @Meshx86
    The corrective value is needed every time you change a battery, AND if you need high accuracy.
    On my battery based nodes I do not have a need for absolute accuracy, I just need to see the trend of the Vcc value.
    Changing the battery happens every 12-24 months (depends on the use), so I'm not very interested in absolute accuracy. If you need real accurate measuring, I would suggest a real Analog-To_Digital chip.



  • @GertSanders thanks , i think accuracy isn't a deal breaker, i believe everyone's concern is to just know when the batteries need to be replaced (hopefully that can be done without specifying the voltage correction).


  • Mod

    @Meshx86 ok, being quoted so many times I can also add my 5 cents 😄
    The correction factor is optional. You can use it to improve the measured voltage, as the internal voltage reference is only accurate up to so many percentage (have to look up the number). It is unique to the arduino used.
    This factor should however not depend on the batteries, possibly on environmental factors (e.g. Temperature)



  • @Yveaux one last, i promise 😛

    if max battery voltage is actually 3.2v, does that mean that the battery percentage would show 100% for quite sometime before it starts dropping below 3.0v (assuming vmax is set to 3.0) ? or would it increase the inaccuracy gap ?


  • Mod

    @Meshx86 the function Read_Perc() takes a boolean as 3rd parameter. Default it's true, which means the result is clipped to 0..100% range.
    So, if maximum is set to 3v, and you are currently above it, it will report 100% until you drop below 3v.


  • Hero Member

    @Nicklas-Starkel The article mostly talks about rechargeable batteries. I prefer non rechargeable Lithium batteries (like coin cells) for their energy density and very low self discharge.
    My major concern with (cheap) alkaline batteries is their leakage of aggressive chemicals. I had to trash my first nodes because of this 😒



  • @AWI in the first part it states:
    "Primary cells such as lithium-metal and alkaline retain the stored energy best, and can be kept in storage for several years."
    So you are correct and between Alkaline and Lithium-metal maybe the latter would be best. 🙂
    I have no experience with coin cells and will do some testing with them as soon as I can.
    Since this is the battery article, would you please tell me what you use and how you use it. What you expected and if the batteries lived up to your expectations. Would be cool to know as you've had more experience then me (and many like me)!


  • Hardware Contributor

    @AWI I'm agree with you but coin cells have less capacity. The difference of the self discharge between coin cells and alkaline is not important (1% vs 2%), but the capacity and size are.

    Here is a link with the Battery self-discharge rates :
    http://www.gammon.com.au/power


  • Hero Member

    @Nicklas-Starkel I mostly use a 'large' version lithium cell i.e. Cr123. These were used large in compact camera's and have a huge capacity and very little self discharge. My best example is the sensor in the fridge which measure temp and humidity every 10 secs and sends with nrf24l01 (MySensors of course). This one runs for almost two years now and has a stable 3.02V since the second month.

    The coin cells need special care a these have a high 'internal resistance'. You need to be careful with designing the sketch so that the load is as short and light as possible.

    There are some of my postings on this site which elaborate on the subject. (I'm on a mobile phone right now...)



  • @AWI OMG there is so many options when you look at it!
    I think it all boils down to design (size) or money.
    Normal AA roughly 0.3EUR/pc are quite large but OK power but cheap
    CR123 roughly 2.5EUR/pc are quite small and OK power but expensive
    Coin cell roughly 1EUR/pc and they are the smallest but not packing a good punch while being semi cheap/expensive.

    Obviously I have to build one node with each and put them in flowerpots around the flat to see in in action 🙂

    And to top it off, I know there is a company in USA that has created a new battery that will double 'Ah' in same size batteries. They should launch this month i think, but think they will go for cellphone makers in the beginning.



  • I am not getting it...

    I have a 3.3V Pro Mini, it is connected to my table power supply and want it to be powered by a coin cell later. To test the VCC lib, I set

    const float VccExpected   = 3.21;
    

    What do I need to put here?

    const float VccCorrection = 3.21/3.21;
    

    It always returns BatteryPercentage of 2 or 3% seems the function is not calculating right. Anyhow I saw there is another function to call Read_Volts()

    float volts = (float)vcc.Read_Volts();
    int myPerc = volts *100 / VccExpected; 
    

    So "myPerc" returns a value of 98% which seems feasible, also when reducing Voltage it drops.
    But still, not getting the values with the build in function read_Perc()



  • I'm building my home automation with a few Whisper Nodes (https://talk2.wisen.com.au/product-talk2-whisper-node-avr/) and I just got them working with the MySensor code. I'm running most of my projects with two AA but I just setup one with a CR2032 transmitting my attic temperature every 5 minutes to see how it goes. One thing I discovered is that the board comes two "built-in" resistor divider to monitor the battery and power supply voltage, which is pretty handy... also they have added a Mosfet on the battery voltage divider, I guess to eliminate the constant current leak consumed by the voltage divider, am I right?! (https://bitbucket.org/talk2/whisper-node-avr/overview#markdown-header-voltage-monitor)


  • Hardware Contributor

    @bjacobt

    It seems you are missing the capacitors connecting each side of the crystal to ground. Those should be between 15 and 25pf (depends on the crystal), normally ceramic type.



  • @GertSanders

    How are you sending the voltage?

    Sensor = S_MULTIMETER and value = V_VOLTAGE in a normal message?

    Thx!


  • Hardware Contributor

    @chaeron
    Correct 🙂



  • @GertSanders

    Thanks! I'll use that approach for all my house sensors, since right now all I send is battery percentage..

    ...at least until/if they add support for a I_Battery_Voltage internal value. 😈



  • Realy n00b in electronics here but do you need to use those exact values of the resistors when hooking this up?


  • Mod

    @meanmrgreen are you reffering to the 470K+1M resistors? (This is a long thread)
    If so, they can be any size but the code will need to be adjusted if the ratio between the resistors is changed.

    Also, less resistance will drain the battery faster.



  • Yes i do.
    This is like going back to school... but fun!



  • can someone explains why using analogReference(INTERNAL) ?

    for the moment i only have 5V nano suplyed by a 7.4V lipo (i know, this is not a good choice, but i just have this right now) so with that hardware, 1.1V seems too low.
    I mean that resistance ratio to reach 1.1V max smells a very inacurate result; isn't it?


  • Hardware Contributor

    @giovaFr Hello, try to replace 470k(R2) by a 180k 😉

    for obtain this value i did : R2 = R1 / ( Vbatmax - Vref); R2 = 1.1^6 / (7.5 - 1.1) = 172k, i taked a normalized value = 180k.



  • I think i've finnaly understood :
    1.1V is not a reference like an offset it is a reference as a max readable voltage
    Analog Input will always return values between 0 and 1023
    5V / 1023 bits = 0.0048 V per bit
    1.1V /1023 bits = 0.001075 V per bit
    so with 1.1V we are allmost 5 times more accurate. Moreover it seems that 1.1V will stay stable even if battery voltage becomes low. (so understand now why using it)
    And that's what mfalkvidd explained : if we type in code : analogReference(INTERNAL); then voltage must never exceed 1.1V on A0 (it is different on an arduino Mega)

    Now to choose R1 and R2 here what i've made :
    A0maxV = VbattMax * (R2 / (R1+R2)
    for me it means
    1.1V = 8.4V * (R2 / (10^6 Ohms + R2)
    so i use R2 around 150k Ohms

    A0voltage = A0value * 0.001075
    A0Voltage = VBatt * (R2 /(R1+R2))
    A0Voltage = VBatt * rRatio
    VBatt = A0Voltage / rRatio = (A0Value *0.001075 ) /rRatio

    So here the magic formula:
    VBatt = (A0Value *0.001075 ) /rRatio

    Let me know if i'm wrong somewhere.


  • Hardware Contributor

    @giovaFr said in 💬 Battery Powered Sensors:

    A0maxV = VbattMax * (R1 / (R1+R2)

    Are you sure about that ? I think is A0maxV = VbattMax * (R2 / (R1+R2)

    R2 = 150k Ohms for 8.4V with R1 always at 1M Ohms



  • oops you are right i mixed both 🙂

    i fixed my error, thanks



  • If I power my 3.3V miniPro through VCC, do I still need to remove/cut the voltage regulator?
    I thought the current moved from vvc-in/raw through the regulator and then to the MCU and VCC 😕 .
    My battery powered nodes are dying and I suspect I need to change BOD and eventually something more (LED gone )..


  • Hardware Contributor

    @Efflon

    VCC pin is directly connected to the MCU.

    The RAW or IN pin is connected to the regulator input. Th eregulator output is connected to VCC pin and thus to the MCU power input pin.

    On a 3V3 promini you can give between 3V3 and 12V (on most promini's, some can handle up to 16V) on the RAW or IN pin. The regulator on the promini will bring that down to 3V3 (which you will be able to measure on the VCC pin).

    By giving 3V3 on the VCC pin, some power is lost via the output pin of the regulator (through the regulator) towards the GND pin of the regulator. This should be minimal, but on bad regulators it can be enough to drain a battery in weeks. So yes, I would cut the regulator output line when giving power via VCC.

    Cutting the line of the powerLED (on either side of it, doesn't matter) will make sure that the LED does not drain the battery either. This LED can pull between 5 -15mA depending on the protection resistor that sits in series with it.

    So VCC pin and RAW pin are NOT the same.



  • @GertSanders Thanks for you explanation. I thought vvc on the short end next to rx was going through the voltage regulator just as RAW. Anyhow I have already de-soldered the LED's and are powering through vcc next to A3. Apparently my voltage regulators are bad so I'll cut the lines and give it a try and hope power consumption stays low.



  • I've used the Vcc library to read the battery level without voltage divider or any other external components. Is this not a reliable way to measure?



  • I'll answer myself - no, the Vcc lib is not realiable 🙂 I had a sensor that died yesterday and it reported 100% battery until the end...


  • Hero Member

    @maghac The Vcc library is reliable. It uses the internal 1.1 v reference of the MCU to measure the voltage on the Vcc pin. If your sensor keeps reporting 100% I guess you either power the arduino through a regulator (or the raw pin) or missed something in the Vcc initialisation/ calibration.



  • @AWI It's possible that I missed something in the code. I am powering the arduino directly on VCC though and I'm not using a regulator.

    Will have another look tonight.



  • Do you think that the use of a piezo electric switch is possible ?
    I found one that deliver 24v and 0,2A... The goal would be to create wireless switch...


  • Hero Member

    @aclertant Interesting idea... Energy harvesting with piezo-electric components is certainly possible. From MySensors point of view the energy (very very little) has to be stored and boosted to power the radio and mcu for message processing. There are a few examples of "harvesting" remotes (i.e. Philips HUE) but I am not sure if these use a piezo element.



  • I removed the both the LED and the Voltage Regulator of an Arduino pro min 3.3v . The simple sketch on it's own works fine. However when I connect an NRF24L01 it does not communicate back to the gateway.. 😞


  • Mod

    @aclertant
    If you look at enocean products there are already commercial energy harversting switches in case you don't find a way to make it.



  • @gohan yes it's exactly what I'd like to do 😉

    I should forget to use an arduino in fact... just send one command using... a pic ? or something else...

    The enocean switch is really cool, but quiet expensive 😞


  • Mod

    Like all commercial products they cost because they have been developed, tested and produced. So it's up to you if you want to spend time tinkering or go with an already working solution 🙂



  • @gohan @AWI
    we need something like this but for NRF24L01 module.
    https://github.com/SmingHub/Sming
    Do you think that possibly exist or there is a huge problem ? Like no eeprom or something like that ?


  • Mod

    You see, enocean protocol has been developed from the start to be used with devices that use energy harvesting, so you can't think to use general purpose HW (like esp8266, FRF24, Arduino boards) that is not optimized very low power consumption (look at all the mods required to make a mini pro last months on battery with a reed switch and a nrf24 module); with piezo-electric components the amount of energy is really really tiny so you need super optimized HW to work with that.
    The link you posted is about something that works on a ESP8266 but that works over wifi, that is for sure not the best energy efficient system.


  • Hardware Contributor

    There is a much more efficient way (and cost-less) to measure VBATT :
    https://provideyourown.com/2012/secret-arduino-voltmeter-measure-battery-voltage/
    It doesn't need any external resistor, so there will be no current flowing even when the Atmega is asleep.


  • Hero Member

    @napo7 This has been mentioned in this topic. @Yveaux Vcc library is the easiest way to handle this.


  • Hardware Contributor

    @AWI Ahh Sorry ! Didn't seen the comment !
    I thought it was never mentioned since the how-to still refers to resistor divider method (which is, IMO a bad method since it will draw current...)
    I'll have a look at Yveaux's lib.



  • I have used resistor ( 470K+1M ) to measure the voltage on a 5 minute interval. The Soil sensor is out in the garden where the container housing the arduino pro min gets exposed to sun. The voltage reading is high during 1 PM to 4 PM, when its under the sun. I am not sure if this is because of the heat.

    0_1488370532353_Voltage Graph.JPG

    The code is given below. Please note I multiply my actual voltage with calibration variable. however during the high voltage time the calibration variable does not seem to work.

    • Battery powers the soil sensor.
    • The voltage regulator has been removed.
    • MCU powered using vcc pin.
    //#define MY_DEBUG
    #define MY_RF24_PA_LEVEL RF24_PA_LOW
    #define MY_BAUD_RATE 38400
    #define MY_RADIO_NRF24
    #define VIEW_READING
    
    #include <MySensors.h>
    #include <SPI.h>
    #include <math.h>
    
    
    #define round(x) ((x)>=0?(long)((x)+0.5):(long)((x)-0.5))
    #define N_ELEMENTS(array) (sizeof(array)/sizeof((array)[0]))
    #define NUM_READS 10
    #define CHILD_ID_MOISTURE 0
    #define CHILD_ID_BATTERY 1
    #define SLEEP_TIME 300000//10000 // Sleep time between reads (in milliseconds), was 10000
    #define STABILIZATION_TIME 500 // Let the sensor stabilize before reading default BOD settings
    #define VOLTAGE_PIN A0
    
    
    int index;
    long buffer[NUM_READS];
    const long Known_Resistor = 4700;
    
    /// @brief Structure to be used in percentage and resistance values matrix to be filtered (have to be in pairs)
    typedef struct {
      int moisture; //!< Moisture
      long resistance; //!< Resistance
    } values;
    
    
    MyMessage soil_msg(CHILD_ID_MOISTURE, V_LEVEL);
    MyMessage voltage_msg(CHILD_ID_BATTERY, V_VOLTAGE);
    
    
    void presentation() {
      sendSketchInfo("Soil Moisture", "2.0");
      present(CHILD_ID_MOISTURE, S_MOISTURE);
      present(CHILD_ID_BATTERY, S_MULTIMETER);
    }
    
    
    void setup() {
      pinMode(6, OUTPUT);
      pinMode(7, OUTPUT);
      digitalWrite(6, LOW);
      digitalWrite(7, LOW);
    }
    
    
    
    
    void loop() {
      //float dryLevel = readNoMoisture();
      long moistureLevel = readAggSoilMoisture();
    
      //float coeff = 100.00 / float(dryLevel);
      float voltage = readVoltage() * 1.57368; 
    
      float batteryPcnt = voltage / 3.3 * 100;
    
    #ifdef VIEW_READING
      Serial.print("--Voltage:"); Serial.println(voltage);
      Serial.print("--Battery %:"); Serial.println(batteryPcnt);
      Serial.print("--Soil Sensor value:"); Serial.println(moistureLevel );
    #endif
    
      send(soil_msg.set(moistureLevel, 1));
      sendBatteryLevel(batteryPcnt);
      send(voltage_msg.set(voltage, 3), 1);
    
    
    
      sleep(SLEEP_TIME);
    }
    
    float readVoltage() {
      analogReference(INTERNAL);
      fakeRead(VOLTAGE_PIN);
      int sensorValue = analogRead(VOLTAGE_PIN);
      float voltage = sensorValue * 0.003363075;
      analogReference(DEFAULT);
      fakeRead(VOLTAGE_PIN);
      return voltage;
    
    }
    
    void fakeRead(int pin) {
      for (int counter = 0; counter < 5; counter++) {
        analogRead(pin);
        delay(STABILIZATION_TIME);
      }
    }
    
    
    // Averaging algorithm
    void addReading(long resistance)
    {
      buffer[index] = resistance;
      index++;
      if (index >= NUM_READS) {
        index = 0;
      }
    }
    
    long average()
    {
      long sum = 0;
      for (int i = 0; i < NUM_READS; i++) {
        sum += buffer[i];
      }
      return (long)(sum / NUM_READS);
    }
    
    int readAggSoilMoisture()
    {
    
      measureRawSoilMoisture(6, 7, A1);
      long read1 = average();
    
      measureRawSoilMoisture(7, 6, A2);
      long read2 = average();
      long sensor1 = (read1 + read2) / 2;
      return int( ((sensor1 / (float)Known_Resistor) * 100.00));
    }
    
    
    
    void measureRawSoilMoisture (int phase_b, int phase_a, int analog_input)
    {
      // read sensor, filter, and calculate resistance value
      // Noise filter: median filter
    
      for (int i = 0; i < NUM_READS; i++) {
    
        // Read 1 pair of voltage values
        digitalWrite(phase_a, HIGH);                 // set the voltage supply on
        delayMicroseconds(25);
        int supplyVoltage = analogRead(analog_input);   // read the supply voltage
        delayMicroseconds(25);
        digitalWrite(phase_a, LOW);                  // set the voltage supply off
        delay(1);
    
        digitalWrite(phase_b, HIGH);                 // set the voltage supply on
        delayMicroseconds(25);
        int sensorVoltage = analogRead(analog_input);   // read the sensor voltage
        delayMicroseconds(25);
        digitalWrite(phase_b, LOW);                  // set the voltage supply off
    
        // Calculate resistance
        // the 0.5 add-term is used to round to the nearest integer
        // Tip: no need to transform 0-1023 voltage value to 0-5 range, due to following fraction
        long resistance = abs(Known_Resistor * (supplyVoltage - sensorVoltage ) / sensorVoltage) ;
    
      
        delay(1);
        delay(STABILIZATION_TIME);
        addReading(resistance);
     
      }
    
    }
    
    
    
    


  • Using voltage divider still might be necessary if you don't have battery directly connected to the MCU VCC, for example using step-up/down regulator to power the MCU. In this case you still can use a voltage divider and have a P+N Mosfet to control the current going through the voltage divider, so no leak to ground.

    In practical terms you basically use another GPIO to enable or disable it the Mosfet when needed. I saw that on the Whisper Node board I'm using and seems to be effective (reference: https://bitbucket.org/talk2/whisper-node-avr#markdown-header-voltage-monitor)... In any case using high value resistors (over 100K) will reduce any current draw. Finally a small capacitor can be used to stabilize the voltage.



  • I have a DHT11 + NRF24L01 + Pro Mini 3.3v 8Mhz
    All is working fine when on usb cable.. but it fails when connected to 2x 1.5 AA batteries..
    what could be wrong ?


  • Mod

    Dht 11 operating voltage is 3.3 to 5v, so 2 AA batteries are not enough. Better look at other more reliable sensors that can operate at lower voltages



  • I did a test with a variable power supply , and I can confirm that the pro mini does weird stuff at smaller then 3v, but it works at 3.3v.. I have now also ordered those 3.3v up-boosters (because I already bought the battery mounts) mentioned here.



  • What would be the best approach if I wanted a battery powered node using a 5V sensor? I want to build a secret knock sensor but I want it to be battery powered.

    I was thinking about using 3xAA batteries (3x1.6 would be 4.8V max) and a 5V step-up converter and then power the sensor and the arduino (on the raw pin, since it's a 3.3V arduino). The radio would be powered from the VCC on the arduino.


  • Mod

    I think that isn't going to be a very efficient way. Are you sure there isn't any 3.3V sensor you could use?



  • @maghac

    Consider this option:
    Use 2 AA batteries.
    Change the BOD on the arduino to something lower than the 2.8V default.
    Power everything from the batteries except the sensor.
    Use the 5V step-up converter only for the sensor.



  • @ileneken3 Good idea, i think I'll design it that way. I also had a closer look on eBay and found another sensor that runs on 3.3v.



  • "Disconnect or desolder the 3.3 VDC regulator because it is not needed." => Why it isn't needed? I assume it is needed when connecting a sensor that requires 3.3V (e.g. HTU21d or even the RFM69)? I assume the assumption made here is that you're using 2 AA 1.5V batteries? I'm using 3 LR44 (3x1.55V) so I suppose I still need the regulator.


  • Mod

    @mpp the line below the one you are quoting says "Power the device with two AA batteries connected in series". So yes, your assumption that 2 AA batteries is used is correct.



  • Hi, i've got a barebones arduino circuit set up with a dht22 sensor. It's powered off 2 aa batteries. All works well with the two batteries even when they are running at about 3.0 volts combined (it would probably run at lower voltages but batteries haven't gone down that far yet). If i power directly from usb with my ftdi interface all works. However, when i add the 3.3v step up, the radio doesn't get a response from the nrf gateway anymore. I have a 4.7u capacitor on the nrf. The gateway is receiving some data but not all as i can see "mygateway1-out/0/255/0/0/18 2.1.1" in my mqtt broker every couple of seconds but the mysensors client never seems to get fully initialised. I've tried two or three of the step ups and checked the voltage with a multimeter and i'm getting circa 3.3v. One thing i did notice is that when i swapped in one of my 3 dht22's it worked initially but then stopped, the other two wouldn't (all work without the step up). I think this is a bit of a red herring but putting in here for information. Any thoughts?



  • share your schematic. from what you are describing it seems like the step up converter is not able to provide enough current.


  • Mod

    could be also noise generated from the booster, in fact you could run the NRF24 directly from battery since it can still work down to 1.9V



  • but the dht22 would not work, it requires at least 3.3v (however i succesuffly used it with 3V). I think that NRF has some decoupling capacitors onboard, so unless the boost converter design is not totaly wrong it shouldn't be a problem. schematic would be helpful.



  • @rozpruwacz 0_1498042165035_Mini Arduino Sensor W FTDI Double Sided Ordered_bb.jpg

    Here is my breadboard design, i'm afraid the schematic in fritzing isn't really in a state to post here. It's unreadable. The resistors shown in the diagram wouldn't have the correct values i used. The values i used are from the arduino site for creating an arduino. The ones shown are used for the sake of creating a pcb. The DHT22 goes on the 4 pin header, the NRF goes on the 8 pin header.



  • @FatBeard I should point out that the step up was an afterthought and it was the ground and vout of the stepup were connected directly to the power rail along the bottom. It powers the whole circuit.



  • @FatBeard said in 💬 Battery Powered Sensors:

    goes on

    ok, but what about boost converter ? as i understand the problem is when You use the boost converter ? is it some kind of module ? or your design ?



  • @rozpruwacz Ya, it's a module and it's the 3.3v step up module recommended on this page. Thanks for your help by the way



  • @FatBeard said in 💬 Battery Powered Sensors:

    recommended

    which one ? could you paste a link ?





  • unless the dht22 pull up resistor is not to low, which would cause large current when the data pin is held low, i don;t see any mistakes ... are you able to measure the current drawn from the boost converter ?



  • @rozpruwacz Both resistors are 10k. I can measure the amps, i'll do this tonight and get back to you. thanks again



  • one other thought, what type of nrf module You use in your gateway ? from my expirience i know that the PA+LNA modules are very sensitive to noise. Do you have other sensors in your network that are affected ? maybe it is the problem with the gateway nrf module and not the sensors nfr module ? You can try to shield the modules somehow.


  • Hardware Contributor

    Try adding a 0,1uF cheramic capacitor on the booster from Out to Gnd. Also external capacitor on the radio is crusial!



  • The NRF is a NRF24L01+ without the antenna on the gateeway and all of the sensors. I'm going to try the capacitor idea now. I'll try measuring current shortly too.



  • I made progress. So the capacitor idea doesn't seem to work. However rozpruwacz suggested measuring the current which I did. I disconnected the negative wire and put my multimeter in between the negative from the battery and the ground pin on the step up module. I measured 72ma when the device powers up, then it runs at .16ma when in sleep mode. But here is the thing, in this configuration, mysensors worked as a thermometer. I got humidity and temperature readings from the sensor to my mqtt server through the gateway over the nrfs. When I removed the multimeter again from the equation it stopped working. Surely this would hint at what the problem is for someone more familiar with electronics than myself?



  • Any thoughts on what I could do to fix the issue permanently without the multimeter?


  • Mod

    why don't you connect the radio directly to battery?



  • this is very wierd ... maybe try another nrf module ? also try what gohan suggested. But it should work as it is. I have similar configuration, but the boost converter has pass trough mode, so i can switch it on and off from the atmega and have no problems with that setup, no matter if the boost converter is os or off, the communication is ok. Can you upload a picture of your setup ? maybe we see something you didn't realize is important to say.


  • Hardware Contributor

    @FatBeard - Could it be that the step up booster are making alot of noice. When you connect your multimeter it works in some way like a filter and reduces the noice?

    I have made alot of these sensors and i strongly suggest you connect i like @gohan suggest - radio directly to the bat.

    This is how i have created my EasyPCB and with alot of trial and error - radio + booster isnt a good idea.

    https://www.openhardware.io/view/4/EasyNewbie-PCB-for-MySensors



  • @sundberg84 Ok, thanks guys. I'll try your suggestions out tonight. I would have preferred to do it through the step up to get the most out of the batteries but maybe this is not practical.


  • Mod

    maybe you could use the booster, but you would need to analyze the kind of noise and build a specific filter for that.



  • @FatBeard boost converter has limited efficiency, this means that it eat the battery power. Nrf can work down to 1.9 V so it is not so obvious that the booster actually will make your sensor live longer.


  • Mod

    It can help drainig the battery to even lower voltages, but the tradeoff is lower efficiency and noise


  • Hardware Contributor

    Search the forum. Booster VS not booster - its always a tradeoff.
    Some people go further and skip booster and lower BOD on the arduino instead.
    I would say 1.9V is pretty good... I have had my longest temp sensor now since the beginning (Almost 3 years) and changed 2xAA once. If you are using sleep and measure once you will get away with a long lasting sensor.


  • Mod

    At 0.95V per cell, an alkaline battery has delivered about 99% of its total capacity. Look at a discharge curve like this:
    0_1498143146830_IMG_1741.PNG

    So if the booster has more than 1% overhead, using a booster to power nrf24 and atmega328 will give worse battery performance than running directly off 2 alkaline batteries.



  • Thats for the response guys. So tried connecting directly to the battery. I cut the trace on the pcb, then soldered a wire directly from the vIn to the positive leg of the 4.7u cap that leads to the radio. No joy though. Still same problem.

    To the point about disabling bod, i have done that already, my issue with that setup though is that my dht22 seems to give inconsistent measurements when operating. It would give readings a degree apart every 5 minutes when the temperature would have remained a lot more stable. I assumed this to be due to the 2x batteries running at just a tad below 3v, while the dht22 is rated at 3.3v. Hence i thought the stepup would fix this problem.


  • Mod

    Get a more serious sensor like sht31 or si7021 😉


  • Hardware Contributor

    @FatBeard - I use this setup, run the radio from the battery and arduino and dht22 from booster without problems. It should work. About the readings... as gohan said... the dht22 is known for... not that good quality



  • I've actually ordered some bme280s which I'm waiting on, I think they will work down to low voltages too. So hopefully that will sort this issue by not needing the step up.

    I would like to still to be able to figure out this problem though. I tried removing the dht22 completely to see if it was contributing to the problem, no luck. I've tried various capacitors over the ground and vout to no avail.

    How would I go about analysing noise on the circuit?



  • @sundberg84 I'll also take a look at your pcb. I was trying to achieve a pcb like that. A generic one to use with various sensors. I Was hoping to do it myself for the sake of learning. But I may have change tact.


  • Hardware Contributor

    @FatBeard - I would start by changing the Nrf24l01+ - there are some really bad ones out there.
    Second I would rewire everyhing from/to the radio. After that I would rewire everything else and maybe change the arduino. As you said, removing all sensors and try debug in "bare minimun" (Power, Arudino and Radio) is a good idea. You can create a fake motion sensor sketch for example sending 1/0 with a 10 sec delay in between just to test the setup (without sensor attached).


  • Hardware Contributor

    I'm using an approach read some thread bottom. Direct 2XAA to the Atmega barebone @8Mhz with BOD disabled and step up (not very efficient) to port the voltage of the batteries to a 3.3v for the DHT22. I'm reading the voltage with "secret voltmeter" example posted (https://provideyourown.com/2012/secret-arduino-voltmeter-measure-battery-voltage/ )

    The Atmega sleep for 10 minutes, take reading and if different sends to the gateway (as your sketches). I want shutdown the booster, as it is not very efficient. I did have a debate on arduino forum: https://forum.arduino.cc/index.php?topic=488315.0

    Basically, a part that I don't absolutely "cut the ground" with a NPN, otherwise I could have issues with different potential grounds etc etc, I don't know anymore if my design is secure and can works.

    For all friday, saturday and sunday my node was power on without issues, but I don't want my house burning for a short circuit from batteries...

    This is base fritzing draw:

    alt text

    And this is the real pictures of node:

    alt text

    And final this is the not-so-efficient booster: https://www.amazon.it/gp/product/B06XHJCHX6/ref=oh_aui_detailpage_o00_s00?ie=UTF8&psc=1 and regulated exit to 3.3v.

    (Voltage goes down from friday to today from 2.74 to 2.63).

    Am I wrong with my connections? Thank you to all....


Log in to reply
 

Suggested Topics

1
Online

11.2k
Users

11.1k
Topics

112.5k
Posts