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💬 Jukebox design journal

openhardware.io last edited by openhardware.io

https://www.openhardware.io/view/378/Jukebox-design-journal
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Koresh Contest Winner last edited by Koresh

I got this board a lot time ago and finally have a little time to complete it. MCU and usb-ttl work correctly, all power suppliers are fine, board fits the enclosure. Let's move forward
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Koresh Contest Winner last edited by Koresh

Finally solved a lot of problems and checked a lot of mistakes. But now the first version of this device works almost properly :trollface:

I will make a small report in the description asap
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I'm wondering what the minimum input voltage is. The description only says max. 6.5V input voltage from the battery, but does not say what the minimum is. Both the nrf24l01+ as well as the atmega328P work with 3.3V, so if I use three AA batteries, that should be fine, right? I suppose using two AA batteries is not enough?
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Awesome project, I wish I made something like this. (I actually wanted to make something like this when I was in school) Very clean and nice presentation and realization, with a lot of attention to details. All is very realistic, I can imagine that it took quite some time making it. Thanks for sharing the details!
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@mfalkvidd Thank you. I will read it.
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@ricardot said in pimatic-mysensors controller plugin: @Dheeraj, Do you plan to continue to develop this plugin? I will very pleased to see a mysensors button. Thank you! I second this. And also see if we can lose the dependency on serialport 2.0.6 so that we can use Node.js > 4.9.1
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Thats perfect.. definitely have to try this.. Thanks!!
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@shabba Hi, unfortunately I don't have time and patience for doing BOM's on all of my projects but in this case it's not very hard as the external component count is greatly reduced by using the NRF51822 RF SOC which is a PTR5518 module from Aliexpress. Other than that there is the Microchip touch sense controller - MTCH105 and the usual smd resistors(0603) and caps. Other than that you're not forced to use and solder the onboard dc-dc converter so you don't have to worry about those components - you just need to solder the 3V_EN jumper to use the Livolo 3V output coming from the main relays/power supply board.
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@Samuel235 said in Homini AC Powered Relay (2) Module: OMRON G3MB-202P Okay I'm trying to help you with the fuse component. I found a datasheet for the OMRON G3MB-202P. And there are enoght information to be known for fuse selection. I try to calculate it here (and i will try it with my bad English ). The most important information is the melting integral. The Melting integral has A²s as unit. So this means the maximum current for a time can exists without damaging the device. For further information look at wikipedia. So we need any further information about: the protection which is present before (the typical circuit protection in private houses) the melting integral from the device which we want to protect the maximum voltage the maximum switching current the breaking capacity Inrush current for the switched devices (we can't know) Typical values for an automatic circuit breaker in private houses are: from 25 to 100 A²s 230 V AC 16 A So this protection isn't good enough for our relay. The relay have these values: 230 V AC 2 A maximum switching current I²t value (melting integral): 4 A²s the allowed inrush current over a small time is higher than the melting integral. It is a bit confusing i think, but if we calculate the protection for the given melting integral and it's fine. So we can define the parameters for the client (switching site of this application here) The fuse have to be: I²s value higher or equal than the I²s value from the existing protection rating voltage over 230 V AC rating current 2 A or lower (because 2 A is the maximum at 25 °C, for 40 °C it is about 1.6 A) a maximum switching time of 1 second at 2 A or lower time with higher current but below 4A²s! To calculate use the switching time from the fuse datasheet an multiply it two times with the given current for this switching time. And i think a fast blow fuse would be the best. There are SMD fuses with 10.1 x 3 mm and 250 V AC available. If there is no fuse available with the values above, we could combine multiple fuses. A possible solution could be one bigger fuse for both relays and the ac/dc component. And a smaller fuse for the switching site of the relay and the HLK-PM01. But for this it is important that the circuit have only one input for the hot one (L) of 230 V and one output for each relay. In this case we could reduce the big connectors from 6 to 4. Like (L, N, Relay1, Relay2). And the temperature fuse can work for all components too So the protection for the primary site of the HLK-PM01 is a problem i think. Because the are no information available about the I²s value from HLK-PM01. I hope you can understand my English and could follow my explanation?

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