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  3. 💬 Effective Solar Supercap Boost Charger for Small Solar Panel

💬 Effective Solar Supercap Boost Charger for Small Solar Panel

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  • N ncollins

    @neverdie according to a few datasheets 2v at 200lux. The solar cells delivered were HENGYANG SC-3514.

    http://www.vimun.cn/en/ProductInfo.asp?pid=18
    http://www.solars-china.com/solars/indoor-solar-cells.pdf

    On my windowsill, 2.5v typical in-direct sunlight, 2.7v is the highest I've recorded in direct sunlight.

    So far, most of my Aliexpress buys have been fine for my needs. Haven't really gotten close to making a "production ready" module, so for prototyping it's been fine.

    One exception: I thought I had a genius idea to repurpose these $1 solar powered keychain flashlights. They had an amorphous solar panel, rechargeable battery, button, leds and a housing...for $1. I bought 20 of them. First one I opened up, I realized it's a lie!

    The solar panel is just glued to the circuit. The battery is just a normal non-rechargeable CR2016.

    solar keychain

    NeverDieN Offline
    NeverDieN Offline
    NeverDie
    Hero Member
    wrote on last edited by NeverDie
    #38

    @ncollins I've noticed that a number of the dollar store "solar calculators" are fake as well. They give the appearance of being solar powered, but in reality they run on a small battery instead.

    N 1 Reply Last reply
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    • NeverDieN NeverDie

      @ncollins I've noticed that a number of the dollar store "solar calculators" are fake as well. They give the appearance of being solar powered, but in reality they run on a small battery instead.

      N Offline
      N Offline
      ncollins
      wrote on last edited by
      #39

      @neverdie I was surprised to find the deceptive $1 solar keychain actually used a decent indoor solar cell. I can't find similar spec'd solar cell for less than $3 (at 10-20pcs). Despite the blatant false advertising, they're actually worth salvaging, especially with a solderable CR2032.

      NeverDieN 3 Replies Last reply
      2
      • N ncollins

        @neverdie I was surprised to find the deceptive $1 solar keychain actually used a decent indoor solar cell. I can't find similar spec'd solar cell for less than $3 (at 10-20pcs). Despite the blatant false advertising, they're actually worth salvaging, especially with a solderable CR2032.

        NeverDieN Offline
        NeverDieN Offline
        NeverDie
        Hero Member
        wrote on last edited by
        #40

        @ncollins Is there a better forum than this one for discussing solar energy electronics? I've posted what I can, but it's difficult to find help/collaboration here.

        N 1 Reply Last reply
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        • NeverDieN NeverDie

          @ncollins Is there a better forum than this one for discussing solar energy electronics? I've posted what I can, but it's difficult to find help/collaboration here.

          N Offline
          N Offline
          ncollins
          wrote on last edited by
          #41

          @neverdie Not that I've found. A thread here, a thread there, but nothing focused. Might make sense to create a new mysensors forum category, Energy Harvesting?

          Forum is a good place for conversation, but I think a wiki would really help document the results of those conversations. Also a place to provide some intro material: What is energy harvesting? Why pursue it? The easy route, the advanced route...

          I'd gladly help with the content.

          1 Reply Last reply
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          • NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by NeverDie
            #42

            I recently went looking on some of the Joule Thief forums in the hope of perhaps finding some useful circuits there. However, the problem that I repeatedly ran into was that because the inductor used by Joule Thief devotees is typically hand wound from whatever junk is laying around, it looks as though it may be difficult t to repeat their successes. It might have been easier to leverage their work if they had used standardized parts.

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            • N ncollins

              @neverdie I was surprised to find the deceptive $1 solar keychain actually used a decent indoor solar cell. I can't find similar spec'd solar cell for less than $3 (at 10-20pcs). Despite the blatant false advertising, they're actually worth salvaging, especially with a solderable CR2032.

              NeverDieN Offline
              NeverDieN Offline
              NeverDie
              Hero Member
              wrote on last edited by NeverDie
              #43

              @ncollins said in 💬 Effective Solar Supercap Boost Charger for Small Solar Panel:

              @neverdie I was surprised to find the deceptive $1 solar keychain actually used a decent indoor solar cell. I can't find similar spec'd solar cell for less than $3 (at 10-20pcs). Despite the blatant false advertising, they're actually worth salvaging, especially with a solderable CR2032.

              How much voltage/current/power can they produce?

              I've noticed that some solar cells, especially cheap ones, can leak away their current almost as fast as they can produce it.

              The "fake" solar cells in your photos loosely resemble these amorphous solar cells from Panasonic: https://www.digikey.com/product-detail/en/panasonic-bsg/AM-5907CAR/869-1013-ND/2165198

              N 1 Reply Last reply
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              • NeverDieN NeverDie

                @ncollins said in 💬 Effective Solar Supercap Boost Charger for Small Solar Panel:

                @neverdie I was surprised to find the deceptive $1 solar keychain actually used a decent indoor solar cell. I can't find similar spec'd solar cell for less than $3 (at 10-20pcs). Despite the blatant false advertising, they're actually worth salvaging, especially with a solderable CR2032.

                How much voltage/current/power can they produce?

                I've noticed that some solar cells, especially cheap ones, can leak away their current almost as fast as they can produce it.

                The "fake" solar cells in your photos loosely resemble these amorphous solar cells from Panasonic: https://www.digikey.com/product-detail/en/panasonic-bsg/AM-5907CAR/869-1013-ND/2165198

                N Offline
                N Offline
                ncollins
                wrote on last edited by ncollins
                #44

                @neverdie In direct sunlight, I've seen 5.5v at around 4ma.

                These seem to be the cells SC-3222-9 SC-3722-9 (edited).
                http://www.vimun.cn/en/ProductInfo.asp?pid=17

                NeverDieN 1 Reply Last reply
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                • N ncollins

                  @neverdie In direct sunlight, I've seen 5.5v at around 4ma.

                  These seem to be the cells SC-3222-9 SC-3722-9 (edited).
                  http://www.vimun.cn/en/ProductInfo.asp?pid=17

                  NeverDieN Offline
                  NeverDieN Offline
                  NeverDie
                  Hero Member
                  wrote on last edited by
                  #45

                  @ncollins said in 💬 Effective Solar Supercap Boost Charger for Small Solar Panel:

                  @neverdie In direct sunlight, I've seen 5.5v at around 4ma.

                  These seem to be the cells SC-3222-9.
                  http://www.vimun.cn/en/ProductInfo.asp?pid=17

                  Come again? I don't see a cell on that list with the name of SC-3222-9.

                  N 1 Reply Last reply
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                  • NeverDieN NeverDie

                    @ncollins said in 💬 Effective Solar Supercap Boost Charger for Small Solar Panel:

                    @neverdie In direct sunlight, I've seen 5.5v at around 4ma.

                    These seem to be the cells SC-3222-9.
                    http://www.vimun.cn/en/ProductInfo.asp?pid=17

                    Come again? I don't see a cell on that list with the name of SC-3222-9.

                    N Offline
                    N Offline
                    ncollins
                    wrote on last edited by
                    #46

                    @neverdie SC-3722-9*

                    NeverDieN 2 Replies Last reply
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                    • NeverDieN Offline
                      NeverDieN Offline
                      NeverDie
                      Hero Member
                      wrote on last edited by
                      #47

                      Which do you prefer? Those or the SC14351? For powering up the cold start electronics quickly, what I need is high voltage more than I need high current. Your solar cells are inexpensive enough that they might be a good fit for that.

                      N 1 Reply Last reply
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                      • N ncollins

                        @neverdie SC-3722-9*

                        NeverDieN Offline
                        NeverDieN Offline
                        NeverDie
                        Hero Member
                        wrote on last edited by NeverDie
                        #48

                        @ncollins For instance, for the price it might be a good fit for this:
                        https://www.openhardware.io/view/733/Buck-Energy-Harvester

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                        • NeverDieN NeverDie

                          Which do you prefer? Those or the SC14351? For powering up the cold start electronics quickly, what I need is high voltage more than I need high current. Your solar cells are inexpensive enough that they might be a good fit for that.

                          N Offline
                          N Offline
                          ncollins
                          wrote on last edited by ncollins
                          #49

                          @neverdie I've primarily been prototyping with the SC14351 because I don't have to worry about voltage regulation when coupled with supercaps.

                          NeverDieN 1 Reply Last reply
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                          • N ncollins

                            @neverdie I've primarily been prototyping with the SC14351 because I don't have to worry about voltage regulation when coupled with supercaps.

                            NeverDieN Offline
                            NeverDieN Offline
                            NeverDie
                            Hero Member
                            wrote on last edited by NeverDie
                            #50

                            @ncollins Are you using the Tantalaum's primarily because they're cheap, or for some other reason?

                            You may be interested in this as a tiny, yet cost effective alternative: https://www.digikey.com/products/en?keywords=728-1067-1-ND
                            The ESR is rather high on it, but it might be good for running very low current circuits, such as logic.

                            N 1 Reply Last reply
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                            • NeverDieN NeverDie

                              @ncollins Are you using the Tantalaum's primarily because they're cheap, or for some other reason?

                              You may be interested in this as a tiny, yet cost effective alternative: https://www.digikey.com/products/en?keywords=728-1067-1-ND
                              The ESR is rather high on it, but it might be good for running very low current circuits, such as logic.

                              N Offline
                              N Offline
                              ncollins
                              wrote on last edited by
                              #51

                              @neverdie I used tantalum because they were laying around and I was too impatient to wait for the 1206 100uf ceramic caps I had ordered.

                              Those are definitely interesting. The high ESR on the lower capacitance coin-cell "H-type" 0.47F super caps caused a voltage drop significant enough to trigger brownout on my first few nodes.

                              I was hoping to try these out, but they seem to have been discontinued https://www.mouser.com/new/Murata/murata-dmh-supercaps/.

                              1 Reply Last reply
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                              • N ncollins

                                @neverdie I was surprised to find the deceptive $1 solar keychain actually used a decent indoor solar cell. I can't find similar spec'd solar cell for less than $3 (at 10-20pcs). Despite the blatant false advertising, they're actually worth salvaging, especially with a solderable CR2032.

                                NeverDieN Offline
                                NeverDieN Offline
                                NeverDie
                                Hero Member
                                wrote on last edited by NeverDie
                                #52

                                @ncollins I like your idea, so I ordered some similar solar keychains from Amazon that got good reviews: https://www.amazon.com/HDE-Emergency-Flashlight-Energy-Keychain/dp/B00NFZUTR6/ref=sr_1_4?keywords=solar+keychain&qid=1572300649&s=hardware&sr=1-4

                                In the worst case they'll probably be no better than solar garden lights, and with the same DC boost converter ASIC, but if I'm lucky their small solar panels will put out better voltage than the 2v that's typical for garden light solar cells. Also, the packaging might be nice for a solar sensor node.

                                N 1 Reply Last reply
                                1
                                • NeverDieN NeverDie

                                  @ncollins I like your idea, so I ordered some similar solar keychains from Amazon that got good reviews: https://www.amazon.com/HDE-Emergency-Flashlight-Energy-Keychain/dp/B00NFZUTR6/ref=sr_1_4?keywords=solar+keychain&qid=1572300649&s=hardware&sr=1-4

                                  In the worst case they'll probably be no better than solar garden lights, and with the same DC boost converter ASIC, but if I'm lucky their small solar panels will put out better voltage than the 2v that's typical for garden light solar cells. Also, the packaging might be nice for a solar sensor node.

                                  N Offline
                                  N Offline
                                  ncollins
                                  wrote on last edited by
                                  #53

                                  @neverdie Awesome. Interested to see how they work out for you.

                                  For other options, this is the only retail outlet I've been able to find that carries different size/volt versions of the chinese amorphous panels.
                                  https://cnmarsrock.aliexpress.com/store/group/Amorphouse-solar-panel/400691_511437499.html

                                  NeverDieN 2 Replies Last reply
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                                  • N ncollins

                                    @neverdie Awesome. Interested to see how they work out for you.

                                    For other options, this is the only retail outlet I've been able to find that carries different size/volt versions of the chinese amorphous panels.
                                    https://cnmarsrock.aliexpress.com/store/group/Amorphouse-solar-panel/400691_511437499.html

                                    NeverDieN Offline
                                    NeverDieN Offline
                                    NeverDie
                                    Hero Member
                                    wrote on last edited by NeverDie
                                    #54

                                    @ncollins Strange! In that case it appears that it's cheaper to buy them as part of solar keychains....

                                    Do you happen to know: what difference, if any, is there between the solar cells that they label as "dim light indoor use" as compared to the outdoor cells?

                                    N 2 Replies Last reply
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                                    • NeverDieN NeverDie

                                      @ncollins Strange! In that case it appears that it's cheaper to buy them as part of solar keychains....

                                      Do you happen to know: what difference, if any, is there between the solar cells that they label as "dim light indoor use" as compared to the outdoor cells?

                                      N Offline
                                      N Offline
                                      ncollins
                                      wrote on last edited by
                                      #55

                                      @neverdie In theory, indoor is optimized for visible light spectrum. Outdoor, a combination of visible and IR. https://www.powerfilmsolar.com/about-us/the-horizon-blog/2018/08/10/outdoor-vs-indoor-solar-the-key-differences

                                      But, who knows with these chinese panels. I haven't tested the indoor vs outdoor side by side. I do know these amorphous "outdoor" panels work significantly better indoors than the mono/polycrystalline panels I have.

                                      1 Reply Last reply
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                                      • NeverDieN NeverDie

                                        @ncollins Strange! In that case it appears that it's cheaper to buy them as part of solar keychains....

                                        Do you happen to know: what difference, if any, is there between the solar cells that they label as "dim light indoor use" as compared to the outdoor cells?

                                        N Offline
                                        N Offline
                                        ncollins
                                        wrote on last edited by
                                        #56

                                        @neverdie More information here https://panasonic.co.jp/ls/psam/en/products/pdf/Catalog_Amorton_ENG.pdf

                                        1 Reply Last reply
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                                        • N ncollins

                                          @neverdie Awesome. Interested to see how they work out for you.

                                          For other options, this is the only retail outlet I've been able to find that carries different size/volt versions of the chinese amorphous panels.
                                          https://cnmarsrock.aliexpress.com/store/group/Amorphouse-solar-panel/400691_511437499.html

                                          NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by NeverDie
                                          #57

                                          @ncollins said in 💬 Effective Solar Supercap Boost Charger for Small Solar Panel:

                                          @neverdie Awesome. Interested to see how they work out for you.

                                          I opened one up:
                                          0_1572578757794_20191031_222107.jpg

                                          It appears to be the simplest possible solar charger: a solar cell with a diode and some (presumably) rechargeable batteries.

                                          0_1572579268071_20191031_223343.jpg

                                          The tiny circuit board was affixed to the solar cell with sticky tape but can be pried off. Doing so reveals that the model number for the solar cell: 3722-9L,
                                          0_1572579775870_20191031_223914.jpg

                                          Maybe it's this one?
                                          http://semtronics.net/shop/index.php?rt=product/product&product_id=1123

                                          Or maybe this one?
                                          https://www.aliexpress.com/item/32774648368.html

                                          Their specs seem to mostly agree. I'm guessing that perhaps the "L" might be for "low light"?

                                          GND on the circuit board was attached to the negative terminal on the solar cell by the faintest possible wisp of threaded wire. Removing the circuit board severed the wisp.

                                          I found that someone else did a teardown with a similar numbered solar cell:
                                          http://tarkus-notes.com/en/mini-chinese-solar-power-flashlight/
                                          although his was missing the diode and it looks as though his solar panel wasn't connected. According to him, the panel would have 10.0uA at 200 lux, where 200 lux is the usual reference for indoor lighting.

                                          My own quick first test shows that I'm getting 4v open circuit under ordinary indoor LED lighting and 9uA of current when I short the leads. I would guess that it could probably power the "Effective Solar Supercap Boost Charger for Small Solar Panel" under even dimmer light, provided that the combined quiescent and leakage currents are small enough. With only a few net microamps flowing in, the margins are pretty thin.

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