Controlling existing relays
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@jeylites No, I didn't try. It will work, though. You can try on a breadboard. You don't even need all the elements. Remove the 100ohm resistor and 0,1uF cap for testing. And the resistors can be replaced with similar. Be careful with the mains voltage, please. I'm tempted to make some boards just to try.
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If they don't hold, then you can use a semiconductor called triac. Here is how you use one:
It is not 240V AC that you are going to regulate, it is going to be your relays 24V AC control signal. And load is your relay.@ceech said:
If they don't hold, then you can use a semiconductor called triac. Here is how you use one:
It is not 240V AC that you are going to regulate, it is going to be your relays 24V AC control signal. And load is your relay.Based on @jeylites comments I'm starting to think that this triac circuit completely replaces the current relay (not just the Arduino relay board), as well as adding dimmer functionality - is this correct? Confused
But would I loose the current physical buttons' functionality or could those also be wired into the triac?
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@ceech said:
If they don't hold, then you can use a semiconductor called triac. Here is how you use one:
It is not 240V AC that you are going to regulate, it is going to be your relays 24V AC control signal. And load is your relay.Based on @jeylites comments I'm starting to think that this triac circuit completely replaces the current relay (not just the Arduino relay board), as well as adding dimmer functionality - is this correct? Confused
But would I loose the current physical buttons' functionality or could those also be wired into the triac?
Yes indeed, this is a dimmer not a Relay. If you need a relay functionality you could employ a solid state relay or mechanical one. Why I say this is the waveform gets altered when going through Traic and its not good for certain electronic items.Excluding a light bulb. See picture below for better understating. I wish i could explain more but in the process of doing something...LOL
I didn't quite understand what you meant by "current physical buttons" ....
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@ceech said:
If they don't hold, then you can use a semiconductor called triac. Here is how you use one:
It is not 240V AC that you are going to regulate, it is going to be your relays 24V AC control signal. And load is your relay.Based on @jeylites comments I'm starting to think that this triac circuit completely replaces the current relay (not just the Arduino relay board), as well as adding dimmer functionality - is this correct? Confused
But would I loose the current physical buttons' functionality or could those also be wired into the triac?
@twosh Yes, it is adding the dimmer functionality, but you would need an additional optocoupler and bridge rectifier for it to work. The MOC3061 IC knows about zero crossing of the AC signal and cuts some signal as @jeylites explained. That shouldn't bother you for now. As long as you apply 5V or 0V on the input side, the circuit behaves as a switch.
Let's not completely replace everything at the moment. Let us say that we are just going to add this circuit to your 24V AC relay coil. You can still use the physical switch. But remember - the voltage fed into the BTA41 triac should be 24V AC in this case. -
Want to share my progress since my 8 relay arrived today! :)
I've successfully modified the relay example sketch to use two analogue pins for the 7:th and 8:th relays, so everything software wise is fine for now.
I connected one of the arduino relay outputs to one of my house relays for testing and succeeded to get the house relay to switch on by having the arduino relay low. But I can't get the house relay to turn off again, no matter if I turn the arduino relay high, nor low again. I had to use the physical light switch to turn the relay off again.
What am I missing..?
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Here's my sketch @jeylites !
I'm using this 8 channel relay board: http://www.ebay.com/itm/181242936438?rmvSB=true
Had to switch the GPIO HIGH/LOW values around compared to the original sketch, and added two analogue pins controlling channel 7 and 8 on the board.
// Example sketch showing how to control physical relays. // This example will remember relay state even after power failure. #include <MySensor.h> #include <SPI.h> #define RELAY_1 3 // Arduino Digital I/O pin number for first relay (second on pin+1 etc) #define RELAY_1A 0 // Arduino Analog I/O pin number for first relay (second on pin+1 etc) #define NUMBER_OF_RELAYS 6 // Total number of attached relays #define NUMBER_OF_ANALOG_RELAYS 2 // Total number of attached relays #define RELAY_ON 0 // GPIO value to write to turn on attached relay #define RELAY_OFF 1 // GPIO value to write to turn off attached relay MySensor gw; void setup() { // Initialize library and add callback for incoming messages gw.begin(incomingMessage, AUTO, true); // Send the sketch version information to the gateway and Controller gw.sendSketchInfo("Relay", "1.0 AD"); // Fetch relay status for (int sensor=1, pin=RELAY_1; sensor<=NUMBER_OF_RELAYS;sensor++, pin++) { // Register all sensors to gw (they will be created as child devices) gw.present(sensor, S_LIGHT); // Then set relay pins in output mode pinMode(pin, OUTPUT); // Set relay to last known state (using eeprom storage) digitalWrite(pin, gw.loadState(sensor)?RELAY_ON:RELAY_OFF); } // Fetch and present the analogue relays int sensor=NUMBER_OF_RELAYS+1; gw.present(sensor++, S_LIGHT); pinMode(A0, OUTPUT); digitalWrite(A0, gw.loadState(sensor)?RELAY_ON:RELAY_OFF); gw.present(sensor++, S_LIGHT); pinMode(A1, OUTPUT); digitalWrite(A1, gw.loadState(sensor)?RELAY_ON:RELAY_OFF); } void loop() { // Alway process incoming messages whenever possible gw.process(); } void incomingMessage(const MyMessage &message) { // We only expect one type of message from controller. But we better check anyway. if (message.type==V_LIGHT) { // Change relay state if (message.sensor <= NUMBER_OF_RELAYS) digitalWrite(message.sensor-1+RELAY_1, message.getBool()?RELAY_ON:RELAY_OFF); else if (message.sensor == NUMBER_OF_RELAYS+1) //First analogue sensor digitalWrite(A0, message.getBool()?RELAY_ON:RELAY_OFF); else //Second analogue sensor digitalWrite(A1, message.getBool()?RELAY_ON:RELAY_OFF); // Store state in eeprom gw.saveState(message.sensor, message.getBool()); // Write some debug info Serial.print("Incoming change for sensor:"); Serial.print(message.sensor); Serial.print(", New status: "); Serial.println(message.getBool()); } } -
@twosh Try this sketch below it works. You can change outputs around by changing
const int relayPin [] = {A2, A3, A4, A5, A6, A7};&const int buttonPin[] = {3, 4, 5, 6, 7, 8};// This is the final sketch // Example sketch showing how to control physical relays. // This example will remember relay state even after power failure. #include <MySensor.h> #include <SPI.h> #include <Bounce2.h> #define RELAY_ON 0 // switch around for realy HIGH/LOW state #define RELAY_OFF 1 // MySensor gw; //#define RADIO_ID 8 // Radio Id, whatever channel you assigned to #define noRelays 6 const int relayPin[] = {A2, A3, A4, A5, A6, A7}; const int buttonPin[] = {3, 4, 5, 6, 7, 8}; class Relay // relay class, store all relevant data (equivalent to struct) { public: int buttonPin; // physical pin number of button int relayPin; // physical pin number of relay byte oldValue; // last Values for key (debounce) boolean relayState; // relay status (also stored in EEPROM) }; Relay Relays[noRelays]; Bounce debouncer[noRelays]; MyMessage msg[noRelays]; void setup(){ gw.begin(incomingMessage, AUTO, true); delay(250); gw.sendSketchInfo("MultiRelayButton", "0.9b"); delay(250); // Initialize Relays with corresponding buttons for (int i = 0; i < noRelays; i++){ Relays[i].buttonPin = buttonPin[i]; // assign physical pins Relays[i].relayPin = relayPin[i]; msg[i].sensor = i; // initialize messages msg[i].type = V_LIGHT; debouncer[i] = Bounce(); // initialize debouncer debouncer[i].attach(buttonPin[i]); debouncer[i].interval(5); pinMode(Relays[i].buttonPin, INPUT_PULLUP); pinMode(Relays[i].relayPin, OUTPUT); Relays[i].relayState = gw.loadState(i); // retrieve last values from EEPROM digitalWrite(Relays[i].relayPin, Relays[i].relayState? RELAY_ON:RELAY_OFF); // and set relays accordingly gw.send(msg[i].set(Relays[i].relayState? true : false)); // make controller aware of last status gw.present(i, S_LIGHT); // present sensor to gateway delay(250); } } void loop() { gw.process(); for (byte i = 0; i < noRelays; i++){ debouncer[i].update(); byte value = debouncer[i].read(); if (value != Relays[i].oldValue && value == 0){ Relays[i].relayState = !Relays[i].relayState; digitalWrite(Relays[i].relayPin, Relays[i].relayState?RELAY_ON:RELAY_OFF); gw.send(msg[i].set(Relays[i].relayState? true : false)); gw.saveState( i, Relays[i].relayState );} // save sensor state in EEPROM (location == sensor number) Relays[i].oldValue = value; } } // process incoming message void incomingMessage(const MyMessage &message){ if (message.type == V_LIGHT){ if (message.sensor <noRelays){ // check if message is valid for relays..... previous line if [[[ (message.sensor <=noRelays){ ]]] Relays[message.sensor].relayState = message.getBool(); digitalWrite(Relays[message.sensor].relayPin, Relays[message.sensor].relayState? RELAY_ON:RELAY_OFF); // and set relays accordingly gw.saveState( message.sensor, Relays[message.sensor].relayState ); // save sensor state in EEPROM (location == sensor number) } } } -
Thanks a lot @jeylites !
A couple of question; you are using physical buttons mapped to your pins d3-d8 - 6 in total. The rest of the digital pins are taken up by the radio I guess, since they are for me. Does that mean that this sketch is limited to 6 relays as well since the Relay class seems to match one button pin with one relay pin. Or can I just define 6 buttons and 8 relays, like this?
const int relayPin[] = {A0, A1, A2, A3, A4, A5, A6, A7}; const int buttonPin[] = {3, 4, 5, 6, 7, 8, NULL, NULL};I could use the A0-A7 pins for my 8 relays but I'm unsure if the above 6+NULL+NULL buttons to 8 relays mapping will cause problems?
To clarify, the problem I'm facing when using my sketch above is not that the arduino relays would not obey, it is that the relays controlled by the arduino relays stays "on" all the time. The physical buttons i keep mentioning are connected to the HOUSE relays (i.e. lightswitches), not to the Arduino.
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Found some specs on my house relays: http://www.switchtec.co.uk/relay_catalog/129_LR-28.pdf
It's the esmi nr-8251 latching relay if this helps!
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I suppose the relays are impulse relays, which need a impulse to change the state (on/off). I'm using the Relay-Modules you mentioned above to control my impulse relays. My impulse relays are controlled with 230V. The relays are connected in parallel to the existing switches and use a 100ms impulse to change the state.
Works like a charme.@TimO said:
I suppose the relays are impulse relays, which need a impulse to change the state (on/off). I'm using the Relay-Modules you mentioned above to control my impulse relays. My impulse relays are controlled with 230V. The relays are connected in parallel to the existing switches and use a 100ms impulse to change the state.
Works like a charme.Could you share your experience in more detail? It feels like you have accomplished what I would like to happen at this point. :)
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Here's my sketch @jeylites !
I'm using this 8 channel relay board: http://www.ebay.com/itm/181242936438?rmvSB=true
Had to switch the GPIO HIGH/LOW values around compared to the original sketch, and added two analogue pins controlling channel 7 and 8 on the board.
// Example sketch showing how to control physical relays. // This example will remember relay state even after power failure. #include <MySensor.h> #include <SPI.h> #define RELAY_1 3 // Arduino Digital I/O pin number for first relay (second on pin+1 etc) #define RELAY_1A 0 // Arduino Analog I/O pin number for first relay (second on pin+1 etc) #define NUMBER_OF_RELAYS 6 // Total number of attached relays #define NUMBER_OF_ANALOG_RELAYS 2 // Total number of attached relays #define RELAY_ON 0 // GPIO value to write to turn on attached relay #define RELAY_OFF 1 // GPIO value to write to turn off attached relay MySensor gw; void setup() { // Initialize library and add callback for incoming messages gw.begin(incomingMessage, AUTO, true); // Send the sketch version information to the gateway and Controller gw.sendSketchInfo("Relay", "1.0 AD"); // Fetch relay status for (int sensor=1, pin=RELAY_1; sensor<=NUMBER_OF_RELAYS;sensor++, pin++) { // Register all sensors to gw (they will be created as child devices) gw.present(sensor, S_LIGHT); // Then set relay pins in output mode pinMode(pin, OUTPUT); // Set relay to last known state (using eeprom storage) digitalWrite(pin, gw.loadState(sensor)?RELAY_ON:RELAY_OFF); } // Fetch and present the analogue relays int sensor=NUMBER_OF_RELAYS+1; gw.present(sensor++, S_LIGHT); pinMode(A0, OUTPUT); digitalWrite(A0, gw.loadState(sensor)?RELAY_ON:RELAY_OFF); gw.present(sensor++, S_LIGHT); pinMode(A1, OUTPUT); digitalWrite(A1, gw.loadState(sensor)?RELAY_ON:RELAY_OFF); } void loop() { // Alway process incoming messages whenever possible gw.process(); } void incomingMessage(const MyMessage &message) { // We only expect one type of message from controller. But we better check anyway. if (message.type==V_LIGHT) { // Change relay state if (message.sensor <= NUMBER_OF_RELAYS) digitalWrite(message.sensor-1+RELAY_1, message.getBool()?RELAY_ON:RELAY_OFF); else if (message.sensor == NUMBER_OF_RELAYS+1) //First analogue sensor digitalWrite(A0, message.getBool()?RELAY_ON:RELAY_OFF); else //Second analogue sensor digitalWrite(A1, message.getBool()?RELAY_ON:RELAY_OFF); // Store state in eeprom gw.saveState(message.sensor, message.getBool()); // Write some debug info Serial.print("Incoming change for sensor:"); Serial.print(message.sensor); Serial.print(", New status: "); Serial.println(message.getBool()); } }@twosh Based on the spec sheet, I believe your existing latching relays need a 35ms pulse to turn them on and off.
The standard relay sketch to control your new relays is meant to turn the relays on based on a command from the controller and then another command from the controller to turn them off. It also maintains the relay state by saving them to EEPROM, and sets them to last state on power-up, etc. You don't need most of that. All you need to do is set the relay to on, wait 35 milliseconds and then set the relay to off based on a toggle command from the controller.
Take a crack at simplifying the sketch, post your results and I, or others, can help with the next steps.
The one thing to note is that with this system, you won't know if the light is on or on, all you can do is toggle current status. You would have to add current sensors or something like that to be able to know the state. Are there LEDs on the existing system that are on when the light is on and off when the lights are off?
Cheers
AlPS Have you measured the voltage to the control side of the existing latching relay when operated by a switch?
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Thank you all for the various ideas and input!
I've figured out what I had done wrong (not feeding the relays with the common wire correctly). I've also changed the sketch to give a 35 ms impulse, and connected everything. Working great! Here is my sketch if anyone needs it:
// Example sketch showing how to control physical relays. // This example will NOT remember relay state even after power failure. #include <MySensor.h> #include <SPI.h> #define RELAY_ON 0 // GPIO value to write to turn on attached relay #define RELAY_OFF 1 // GPIO value to write to turn off attached relay #define noRelays 8 const int relayPin[] = {A0, A1, A2, A3, A4, A5, 3, 4}; MySensor gw; void setup() { // Initialize library and add callback for incoming messages gw.begin(incomingMessage, AUTO, true); // Send the sketch version information to the gateway and Controller gw.sendSketchInfo("Relay", "1.0 AD"); // Fetch relay status for (int sensor=0; sensor < noRelays; sensor++) { // Register all sensors to gw (they will be created as child devices) gw.present(sensor+1, S_LIGHT); // Then set relay pins in output mode pinMode(relayPin[sensor], OUTPUT); // Set relay to last known state (using eeprom storage) //digitalWrite(relayPin[sensor], gw.loadState(sensor+1)?RELAY_ON:RELAY_OFF); } } void loop() { // Alway process incoming messages whenever possible gw.process(); } void incomingMessage(const MyMessage &message) { // We only expect one type of message from controller. But we better check anyway. if (message.type==V_LIGHT) { if (message.sensor <= noRelays) { digitalWrite(relayPin[message.sensor-1], RELAY_ON); delay(35); // 35 ms impulse used by my relays digitalWrite(relayPin[message.sensor-1], RELAY_OFF); } // Store state in eeprom //gw.saveState(message.sensor, message.getBool()); // Write some debug info Serial.print("Incoming change for sensor:"); Serial.print(message.sensor); Serial.print(", New status: "); Serial.println(message.getBool()); } }As @Sparkman says, I won't actually know if the light is on or off, since I can't register a change that would happen via the physical light switches in the house. Any suggestions on how to do this is of course welcome! The output side of the house relay is 230 VAC to the lights, and 24 VAC to the leds in the light switches. What kind of hardware would I need for sensing current and reporting it back to the Arduino? Is there any sketch I could use that lays the groundwork?
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Is this what I would need? http://www.ebay.com/itm/310506962976?rmvSB=true
How would I wire this? Should it sit between the house relay and the light switch (serial), or would I run it parallel somehow? I guess I would need 8 of these to measure my 8 relays / light switches?
Thanks!
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Thank you all for the various ideas and input!
I've figured out what I had done wrong (not feeding the relays with the common wire correctly). I've also changed the sketch to give a 35 ms impulse, and connected everything. Working great! Here is my sketch if anyone needs it:
// Example sketch showing how to control physical relays. // This example will NOT remember relay state even after power failure. #include <MySensor.h> #include <SPI.h> #define RELAY_ON 0 // GPIO value to write to turn on attached relay #define RELAY_OFF 1 // GPIO value to write to turn off attached relay #define noRelays 8 const int relayPin[] = {A0, A1, A2, A3, A4, A5, 3, 4}; MySensor gw; void setup() { // Initialize library and add callback for incoming messages gw.begin(incomingMessage, AUTO, true); // Send the sketch version information to the gateway and Controller gw.sendSketchInfo("Relay", "1.0 AD"); // Fetch relay status for (int sensor=0; sensor < noRelays; sensor++) { // Register all sensors to gw (they will be created as child devices) gw.present(sensor+1, S_LIGHT); // Then set relay pins in output mode pinMode(relayPin[sensor], OUTPUT); // Set relay to last known state (using eeprom storage) //digitalWrite(relayPin[sensor], gw.loadState(sensor+1)?RELAY_ON:RELAY_OFF); } } void loop() { // Alway process incoming messages whenever possible gw.process(); } void incomingMessage(const MyMessage &message) { // We only expect one type of message from controller. But we better check anyway. if (message.type==V_LIGHT) { if (message.sensor <= noRelays) { digitalWrite(relayPin[message.sensor-1], RELAY_ON); delay(35); // 35 ms impulse used by my relays digitalWrite(relayPin[message.sensor-1], RELAY_OFF); } // Store state in eeprom //gw.saveState(message.sensor, message.getBool()); // Write some debug info Serial.print("Incoming change for sensor:"); Serial.print(message.sensor); Serial.print(", New status: "); Serial.println(message.getBool()); } }As @Sparkman says, I won't actually know if the light is on or off, since I can't register a change that would happen via the physical light switches in the house. Any suggestions on how to do this is of course welcome! The output side of the house relay is 230 VAC to the lights, and 24 VAC to the leds in the light switches. What kind of hardware would I need for sensing current and reporting it back to the Arduino? Is there any sketch I could use that lays the groundwork?
@twosh Glad to hear you have it working. You could wire something like this in: http://www.ebay.com/itm/221649135732 for each circuit that you want to monitor. They simply put out a voltage relative to the current that you can measure on an analog input. This particular type is hard wired into the 230 VAC side. There are also options that you slip over the 230 VAC. See here for a bunch of options: http://www.ebay.com/sch/i.html?_nkw=arduino+current+sensor.
Cheers
Al -
@Sparkman I think that would work out quite nicely! But I think I would rather stay away from the 230VAC and use it on the 24VAC instead - feels safer. If I don't misunderstand how the current sensor works it shouldn't matter if I hard wire it on 230VAC or 24VAC, right?
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@Sparkman I think that would work out quite nicely! But I think I would rather stay away from the 230VAC and use it on the 24VAC instead - feels safer. If I don't misunderstand how the current sensor works it shouldn't matter if I hard wire it on 230VAC or 24VAC, right?
@twosh Because the signals on the 24 VAC side are momentary 35 ms pulses and not a continuous current when the lights are on, it would be more difficult to use as there's a chance you could miss them and then you would get out of sync. It would be most accurate to connect on the 230 VAC side. You would disconnect one side of the 230 VAC from the relay, wire it to one side of the large terminal on the module and then use a new short piece of wire (rated for at least 230 VAC/20A) and connect from the other large terminal on the module to the relay. It basically needs to be inserted in the circuit so that the current would flow through it. If you're uncomfortable with that, then you can use one of the modules that slip over the wire. They tend to cost more and also may need additional components to connect it to an analog in on the Arduino. Here's one that will work without additional components: http://www.ebay.com/itm/171737837875. This one is only rated for 5A which likely is enough depending on how many and what types of light bulbs you have on the circuit.
Cheers
AlPS The added advantage is that you'll also be able to track power usage for those lights.
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@twosh the above current sensor could be one option or you could build a voltage divider to measure the 24v side. Something like the battery monitor .... this route is cheap and effective. Thought I don't know how you are going to the programming part but will like to see where it goes :)
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Great, thanks for the clarifications @Sparkman !
Being able to measure power would of course be a nice bonus! I'll think about it. I have another question (of course... :) ).
The Nano and Pro mini have only 6 analogue inputs, I would be having need for 8... Would I need to use two arduinos or is there any other way?
Best,
Tim -
@twosh the above current sensor could be one option or you could build a voltage divider to measure the 24v side. Something like the battery monitor .... this route is cheap and effective. Thought I don't know how you are going to the programming part but will like to see where it goes :)
@jeylites said:
the above current sensor could be one option or you could build a voltage divider to measure the 24v side. Something like the battery monitor .... this route is cheap and effective. Thought I don't know how you are going to the programming part but will like to see where it goes :)
It's 24 VAC, so would also need to be rectified.
Cheers
Al
