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  1. Home
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  3. Safe In-Wall AC to DC Transformers??

Safe In-Wall AC to DC Transformers??

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  • rvendrameR rvendrame

    Hey guys, I wrote to the owner of the site suggested by @Moshe-Livne. He replied saying that he can test the HLK.

    He mentioned that usually he takes at least two units (so if one burn he can continue the testing). I will send one from my lot, perhaps we have a brave guy to gave up one more? (a sacrifice of few to save many ) ;-) Let me know and I will share the address via PM (Denmark).

    Moshe LivneM Offline
    Moshe LivneM Offline
    Moshe Livne
    Hero Member
    wrote on last edited by
    #149

    @rvendrame Considering cost of postage and logistics involved it would probably be cheapest to just order two units from Ali to him? its 8$ including shipping if i remember correctly

    1 Reply Last reply
    0
    • petewillP petewill

      @Bertb Once again, thank you for all your work with this! I can't wait to start building with this! This will be so helpful to have a safer method instead of just dismantling old phone chargers and rolling the dice.

      I couldn't open the schematic. What is the file extension? Also, would you mind posting the required parts for 110v if they are any different than what you will be providing @Atomfire?

      Thanks!

      Pete

      B Offline
      B Offline
      Bertb
      wrote on last edited by
      #150

      @petewill The schematic is just a simple draft. It can be seen with IE.

      Moshe LivneM 1 Reply Last reply
      0
      • B Bertb

        @petewill The schematic is just a simple draft. It can be seen with IE.

        Moshe LivneM Offline
        Moshe LivneM Offline
        Moshe Livne
        Hero Member
        wrote on last edited by
        #151

        @Bertb I tried adding "html" suffix to it but it didn't work.

        1 Reply Last reply
        0
        • A Offline
          A Offline
          aproxx
          Hero Member
          wrote on last edited by
          #152

          One option is to click on the link and download the file. After the file is completely downloaded, just add the extention .jpg to it.

          The result is as following:
          1438251516188-draft-schematic.jpg

          1 Reply Last reply
          0
          • B Offline
            B Offline
            Bertb
            wrote on last edited by
            #153

            Something went wrong with uploading the file, I think.
            Herewith a new schematic with a suggested bill of material.
            It is highly experimental still, but I ordered the components yesterday.

            I am specially interested in working with the PTC fuse.

            I hope the proposed circuit works for you. Please keep the maximim continuous output power in mind. It is only 3 Watts (600 mA).
            In some cases you might need to add C1's (rule of thump 1 per chip or chip VCC) and/or need to increase the value of C2. This depends on the fluctuations in the power demand.

            With the proposed values for C1 and C2, the ripple remained below 50 mV at 500 mA.
            Also keep in mind that a remaining oscillation frequency residue appears in the output of some 60kHz.. If capacitors are not able to filter that out, a small coil might be needed.

            Well it is experimenting that makes this fun, isn't it?

            Draft schematic2.jpg

            Moshe LivneM 1 Reply Last reply
            0
            • rvendrameR rvendrame

              Hey guys, I wrote to the owner of the site suggested by @Moshe-Livne. He replied saying that he can test the HLK.

              He mentioned that usually he takes at least two units (so if one burn he can continue the testing). I will send one from my lot, perhaps we have a brave guy to gave up one more? (a sacrifice of few to save many ) ;-) Let me know and I will share the address via PM (Denmark).

              B Offline
              B Offline
              Bertb
              wrote on last edited by
              #154

              @rvendrame said:

              Hey guys, I wrote to the owner of the site suggested by @Moshe-Livne. He replied saying that he can test the HLK.

              He mentioned that usually he takes at least two units (so if one burn he can continue the testing). I will send one from my lot, perhaps we have a brave guy to gave up one more? (a sacrifice of few to save many ) ;-) Let me know and I will share the address via PM (Denmark).

              I am in for this.

              1 Reply Last reply
              0
              • rvendrameR rvendrame

                Hey guys, I wrote to the owner of the site suggested by @Moshe-Livne. He replied saying that he can test the HLK.

                He mentioned that usually he takes at least two units (so if one burn he can continue the testing). I will send one from my lot, perhaps we have a brave guy to gave up one more? (a sacrifice of few to save many ) ;-) Let me know and I will share the address via PM (Denmark).

                DidiD Offline
                DidiD Offline
                Didi
                wrote on last edited by
                #155

                @rvendrame said:

                Let me know and I will share the address via PM (Denmark).

                I will send him a powersupply too. :stuck_out_tongue_winking_eye:

                if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

                1 Reply Last reply
                0
                • B Bertb

                  Something went wrong with uploading the file, I think.
                  Herewith a new schematic with a suggested bill of material.
                  It is highly experimental still, but I ordered the components yesterday.

                  I am specially interested in working with the PTC fuse.

                  I hope the proposed circuit works for you. Please keep the maximim continuous output power in mind. It is only 3 Watts (600 mA).
                  In some cases you might need to add C1's (rule of thump 1 per chip or chip VCC) and/or need to increase the value of C2. This depends on the fluctuations in the power demand.

                  With the proposed values for C1 and C2, the ripple remained below 50 mV at 500 mA.
                  Also keep in mind that a remaining oscillation frequency residue appears in the output of some 60kHz.. If capacitors are not able to filter that out, a small coil might be needed.

                  Well it is experimenting that makes this fun, isn't it?

                  Draft schematic2.jpg

                  Moshe LivneM Offline
                  Moshe LivneM Offline
                  Moshe Livne
                  Hero Member
                  wrote on last edited by
                  #156

                  @Bertb can now see the scheme! thanks. But can't see the BOM

                  1 Reply Last reply
                  0
                  • B Offline
                    B Offline
                    Bertb
                    wrote on last edited by
                    #157

                    ... it must be friday ...

                    voeding.doc

                    DidiD 1 Reply Last reply
                    0
                    • B Bertb

                      ... it must be friday ...

                      voeding.doc

                      DidiD Offline
                      DidiD Offline
                      Didi
                      wrote on last edited by
                      #158

                      @Bertb said:

                      voeding.doc

                      can you make a pdf, i have no microsoft office

                      if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

                      1 Reply Last reply
                      0
                      • B Offline
                        B Offline
                        Bertb
                        wrote on last edited by
                        #159

                        As you please ...

                        voeding.pdf

                        DidiD 1 Reply Last reply
                        2
                        • B Bertb

                          As you please ...

                          voeding.pdf

                          DidiD Offline
                          DidiD Offline
                          Didi
                          wrote on last edited by
                          #160

                          @Bertb said:

                          As you please ...

                          thank you

                          if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

                          1 Reply Last reply
                          0
                          • B Offline
                            B Offline
                            Bertb
                            wrote on last edited by
                            #161

                            I managed to borrow a Megger (high voltage resistance measurement device). This weekend I will test the insulation of the MLK.
                            The only drawback is that the Megger reaches to 1000 Volt.

                            1 Reply Last reply
                            0
                            • rvendrameR Offline
                              rvendrameR Offline
                              rvendrame
                              Hero Member
                              wrote on last edited by
                              #162

                              @Moshe-Livne said:

                              @rvendrame Considering cost of postage and logistics involved it would probably be cheapest to just order two units from Ali to him? its 8$ including shipping if i remember correctly

                              Yes, it makes all sense. The only downside is that if we buy all at same time probably he will get all from the same lot, but in my opinion it by far doesn't invalidate the testing.

                              So, myself, @Bertb , @Didi = 3 PSUs, better than 2. I will share with you both the ship-to address ok? Thanks a lot!

                              Home Assistant / Vera Plus UI7
                              ESP8266 GW + mySensors 2.3.2
                              Alexa / Google Home

                              B 1 Reply Last reply
                              0
                              • DidiD Offline
                                DidiD Offline
                                Didi
                                wrote on last edited by
                                #163

                                @rvendrame said:

                                So, myself, @Bertb , @Didi = 3 PSUs, better than 2. I will share with you both the ship-to address ok? Thanks a lot!

                                :thumbsup:

                                if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

                                1 Reply Last reply
                                0
                                • A Offline
                                  A Offline
                                  aproxx
                                  Hero Member
                                  wrote on last edited by aproxx
                                  #164

                                  I'm really happy to hear that these HLK power modules are considered to be safe. I've been using them for a few weeks already, but didn't have a clue what was inside (and whether they were ACTUALLY safe).

                                  One question regarding the varistor and PTC fuses though:
                                  Any reason (or specifications) why you chose those specific components? I've been looking for myself as well, but came up with slightly different components.

                                  Fuse1 and 2: PTC Resettable Fuses 250V 1A TRF250-1000

                                  Varistor1: [10D391K 10K391 390V varistor diameter 10mm AC 250V DC 320V]
                                  (http://www.aliexpress.com/item/Varistor-10D391K-10D-391K-VDR-10K391-Metal-voltage-dependent-resistor-50pcs-bag/1912418587.html)

                                  Varistor2: [5.5V Varistor original Varistor resistor]
                                  (http://www.aliexpress.com/item/SMD-1206-5-5V-Varistor-original-Varistor-resistor-100pcs-lot/32243046238.html)

                                  If anyone with a bit more experience could have some feedback on these components, that would be really really appreciated!!

                                  B 1 Reply Last reply
                                  1
                                  • rvendrameR rvendrame

                                    @Moshe-Livne said:

                                    @rvendrame Considering cost of postage and logistics involved it would probably be cheapest to just order two units from Ali to him? its 8$ including shipping if i remember correctly

                                    Yes, it makes all sense. The only downside is that if we buy all at same time probably he will get all from the same lot, but in my opinion it by far doesn't invalidate the testing.

                                    So, myself, @Bertb , @Didi = 3 PSUs, better than 2. I will share with you both the ship-to address ok? Thanks a lot!

                                    B Offline
                                    B Offline
                                    Bertb
                                    wrote on last edited by
                                    #165

                                    @rvendrame said:

                                    @Moshe-Livne said:

                                    @rvendrame Considering cost of postage and logistics involved it would probably be cheapest to just order two units from Ali to him? its 8$ including shipping if i remember correctly

                                    Yes, it makes all sense. The only downside is that if we buy all at same time probably he will get all from the same lot, but in my opinion it by far doesn't invalidate the testing.

                                    So, myself, @Bertb , @Didi = 3 PSUs, better than 2. I will share with you both the ship-to address ok? Thanks a lot!

                                    :+1:

                                    1 Reply Last reply
                                    0
                                    • A aproxx

                                      I'm really happy to hear that these HLK power modules are considered to be safe. I've been using them for a few weeks already, but didn't have a clue what was inside (and whether they were ACTUALLY safe).

                                      One question regarding the varistor and PTC fuses though:
                                      Any reason (or specifications) why you chose those specific components? I've been looking for myself as well, but came up with slightly different components.

                                      Fuse1 and 2: PTC Resettable Fuses 250V 1A TRF250-1000

                                      Varistor1: [10D391K 10K391 390V varistor diameter 10mm AC 250V DC 320V]
                                      (http://www.aliexpress.com/item/Varistor-10D391K-10D-391K-VDR-10K391-Metal-voltage-dependent-resistor-50pcs-bag/1912418587.html)

                                      Varistor2: [5.5V Varistor original Varistor resistor]
                                      (http://www.aliexpress.com/item/SMD-1206-5-5V-Varistor-original-Varistor-resistor-100pcs-lot/32243046238.html)

                                      If anyone with a bit more experience could have some feedback on these components, that would be really really appreciated!!

                                      B Offline
                                      B Offline
                                      Bertb
                                      wrote on last edited by
                                      #166

                                      @aproxx I would say that the 50 mA fuse is too weak. The HLK draws between 0.1 and 0.2 Amp and can surge 10 Amp. So, I think the 1A version is good for both situations input and output. The varistor is only good for the output.
                                      One thing to consider though. This is also chinese stuff ... is it really safe or are we introducing a new problem? :smile:

                                      1 Reply Last reply
                                      0
                                      • A Offline
                                        A Offline
                                        aproxx
                                        Hero Member
                                        wrote on last edited by
                                        #167

                                        @Bertb Aaah yes now I see. It does seem to draw much more peak current than I expected! Then I'll just use the same component as I'm using for Fuse 2.
                                        What do you mean by "The varistor is only good for the output."? You're using one as input and one as output in your diagram as well or am I missing something?

                                        And yes, I know this is Chinese stuff again.. But single (chinese) components never failed on me (until now). :smiley:

                                        B 1 Reply Last reply
                                        0
                                        • A aproxx

                                          @Bertb Aaah yes now I see. It does seem to draw much more peak current than I expected! Then I'll just use the same component as I'm using for Fuse 2.
                                          What do you mean by "The varistor is only good for the output."? You're using one as input and one as output in your diagram as well or am I missing something?

                                          And yes, I know this is Chinese stuff again.. But single (chinese) components never failed on me (until now). :smiley:

                                          B Offline
                                          B Offline
                                          Bertb
                                          wrote on last edited by
                                          #168

                                          @aproxx The only varistor I see in your list is 5.5 Volt.

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