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  3. 💬 In Wall AC/DC Pcb for MySensors

💬 In Wall AC/DC Pcb for MySensors

Scheduled Pinned Locked Moved OpenHardware.io
pcbmysx1.4inwallacdc
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  • openhardware.ioO Offline
    openhardware.ioO Offline
    openhardware.io
    wrote on last edited by openhardware.io
    #1

    https://www.openhardware.io/view/13/In-Wall-ACDC-Pcb-for-MySensors

    1 Reply Last reply
    1
    • msamy.earthM Offline
      msamy.earthM Offline
      msamy.earth
      wrote on last edited by
      #2
      • What are the differences between Rev2 & Rev3?
      • Why do we have Dallas temp. sensor?
      1 Reply Last reply
      0
      • sundberg84S Offline
        sundberg84S Offline
        sundberg84
        Hardware Contributor
        wrote on last edited by sundberg84
        #3

        Hi!
        Difference is 1) 240v Varistor placement, layout (more space for 240v parts), more space for fuses and bigger holes for 240v components.
        Dallas temp is for testing purpose, placing this inside a wall and it generate heat - i want to know that it is within limits.

        Controller: Proxmox VM - Home Assistant
        MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
        MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
        RFLink GW - Arduino Mega + RFLink Shield, 433mhz

        1 Reply Last reply
        0
        • P Offline
          P Offline
          punter9
          wrote on last edited by
          #4

          hey any suggestions for US spec hardware?

          1 Reply Last reply
          0
          • sundberg84S Offline
            sundberg84S Offline
            sundberg84
            Hardware Contributor
            wrote on last edited by
            #5

            Yes! Or i would recommend you to look at petewills posts here: http://forum.mysensors.org/topic/1607/safe-in-wall-ac-to-dc-transformers
            Good luck!

            Controller: Proxmox VM - Home Assistant
            MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
            MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
            RFLink GW - Arduino Mega + RFLink Shield, 433mhz

            1 Reply Last reply
            0
            • fgallardayF Offline
              fgallardayF Offline
              fgallarday
              wrote on last edited by
              #6

              Hi, just found your project and I believe it is a great job!

              Please, I would like to try your project, but am unable to find alternative Aliexpress providers for the following material (because the provider does not deliver to my country) and cannot find any other provider for the same specs as:

              • 10 x Zinc Oxide Varistor 250VAC 60J 2500A 10mm
                Please, could you provide different providers to choose from or the specs to look for them?
                Thank you very much and keep up the good work!
              alexsh1A 1 Reply Last reply
              0
              • fgallardayF fgallarday

                Hi, just found your project and I believe it is a great job!

                Please, I would like to try your project, but am unable to find alternative Aliexpress providers for the following material (because the provider does not deliver to my country) and cannot find any other provider for the same specs as:

                • 10 x Zinc Oxide Varistor 250VAC 60J 2500A 10mm
                  Please, could you provide different providers to choose from or the specs to look for them?
                  Thank you very much and keep up the good work!
                alexsh1A Offline
                alexsh1A Offline
                alexsh1
                wrote on last edited by
                #7

                @fgallarday Did you check eBay? I ordered a pack these recently on the eBay

                fgallardayF 1 Reply Last reply
                0
                • alexsh1A alexsh1

                  @fgallarday Did you check eBay? I ordered a pack these recently on the eBay

                  fgallardayF Offline
                  fgallardayF Offline
                  fgallarday
                  wrote on last edited by
                  #8

                  @alexsh1 Thank you @alexsh1 I cheked ebay and Aliexpress but was unable to find other supplier with exactly the same specifications. Please, someone could guide me regarding the alternative specs : "250VAC 60J 2500A 10mm" i have found not 60J but otherss...

                  1 Reply Last reply
                  0
                  • sundberg84S Offline
                    sundberg84S Offline
                    sundberg84
                    Hardware Contributor
                    wrote on last edited by
                    #9

                    Hi @fgallarday
                    Here: http://www.ebay.com/sch/sis.html?_nkw=10+x+Zinc+Oxide+Varistor+250VAC+60J+2500A+10mm&_id=260848704608&&_trksid=p2057872.m2749.l2658

                    Controller: Proxmox VM - Home Assistant
                    MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                    MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                    RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                    1 Reply Last reply
                    0
                    • Sefi NinioS Offline
                      Sefi NinioS Offline
                      Sefi Ninio
                      wrote on last edited by
                      #10

                      Hello @sunberg84
                      I went over the thread http://forum.mysensors.org/topic/1607/safe-in-wall-ac-to-dc-transformers, and came across your PCB - Great work!
                      Not sure how I can have the PCB made - I'd appreciate any pointers. I have looked in the Design Files section but couldn't make sense of the files.

                      Thanks!

                      1 Reply Last reply
                      0
                      • sundberg84S Offline
                        sundberg84S Offline
                        sundberg84
                        Hardware Contributor
                        wrote on last edited by sundberg84
                        #11

                        Hi @Sefi-Ninio!
                        You find a pcb manufacturer, check which gerber files they need and send them there in a zip/rar. I use Itead and they want these files in a .zip

                        Top layer: pcbname.GTL
                        Bottom layer: pcbname.GBL
                        Solder Stop Mask top: pcbname.GTS
                        Solder Stop Mask Bottom: pcbname.GBS
                        Silk Top: pcbname.GTO
                        Silk Bottom: pcbname.GBO
                        NC Drill: pcbname.TXT
                        Outline layer: pcbname.DO

                        The files can be found if you download the project from openhardware.io.

                        But a small note - i am redesigning it some at the moment because the AC traces are to close to each other. This can make the board unsafe if its placed in a dirty or high humidity enviroment. I will update the files this week. Also note this is a test project - im no electrical engineer and learning as the project evolves - i cant garantee its safe.

                        Controller: Proxmox VM - Home Assistant
                        MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                        MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                        RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                        1 Reply Last reply
                        0
                        • Sefi NinioS Offline
                          Sefi NinioS Offline
                          Sefi Ninio
                          wrote on last edited by
                          #12

                          Hi @sundberg84, really appreciate the quick reply!
                          Thanks for the explanation - I'll check Itead out.
                          Regarding the safety - I completely understand, but after reading all the 360+ posts in the thread, I gained confidence both in the HLK-PM01 as well as the general circuitry when using the fuses and varistor. I'm not electrical engineer as well, and learning as I go/read.

                          Thanks again for the contribution, waiting for the 4th rev. ! :)

                          1 Reply Last reply
                          0
                          • sundberg84S Offline
                            sundberg84S Offline
                            sundberg84
                            Hardware Contributor
                            wrote on last edited by
                            #13

                            Great, I will try to release it tonight or tomorrow :)

                            Yea, i have a great confidence in the HLK as well, its my PCB and the AC traces i have learned more about and need to update.

                            Controller: Proxmox VM - Home Assistant
                            MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                            MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                            RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                            1 Reply Last reply
                            0
                            • V Offline
                              V Offline
                              vil1driver
                              wrote on last edited by vil1driver
                              #14

                              Hi,

                              thanks for your great work..
                              great to have chosed a pwm output for the relay (ssr can be used as a dimmer)
                              but is it possible to add a fuse on the ssr output too ?

                              thanks

                              1 Reply Last reply
                              0
                              • sundberg84S Offline
                                sundberg84S Offline
                                sundberg84
                                Hardware Contributor
                                wrote on last edited by
                                #15

                                Hi @vil1driver!
                                This pcb does not contain any relay.

                                Controller: Proxmox VM - Home Assistant
                                MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                1 Reply Last reply
                                0
                                • V Offline
                                  V Offline
                                  vil1driver
                                  wrote on last edited by vil1driver
                                  #16

                                  roh sry :D bad thread lol, i was think it was the http://forum.mysensors.org/topic/1540/110v-230v-ac-to-mysensors-pcb-board/72

                                  too much windows opened =)

                                  I can delete it if needed

                                  1 Reply Last reply
                                  0
                                  • sundberg84S Offline
                                    sundberg84S Offline
                                    sundberg84
                                    Hardware Contributor
                                    wrote on last edited by sundberg84
                                    #17

                                    Ok - updated to 3.1. Its mainly changes on the AC side to decrease risk of creepage and increase clearance.
                                    See changes.txt for more detailed info.

                                    0_1456425315975_Rev31.JPG

                                    Controller: Proxmox VM - Home Assistant
                                    MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                    MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                    RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                    1 Reply Last reply
                                    1
                                    • sundberg84S Offline
                                      sundberg84S Offline
                                      sundberg84
                                      Hardware Contributor
                                      wrote on last edited by
                                      #18

                                      Playtime...

                                      0_1456405915982_20160225_134919.jpg

                                      Controller: Proxmox VM - Home Assistant
                                      MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                      MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                      RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                      1 Reply Last reply
                                      0
                                      • Sefi NinioS Offline
                                        Sefi NinioS Offline
                                        Sefi Ninio
                                        wrote on last edited by
                                        #19

                                        Sweeet!!!!

                                        Say @sundberg84, have you considered also adding one or two relays to the mix?
                                        I know it'll probably increase it's size footprint but in terms for height, if you position them next to the HLK unit then there shouldn't be a noticeable height increase. SSRs are very small.

                                        1 Reply Last reply
                                        0
                                        • sundberg84S Offline
                                          sundberg84S Offline
                                          sundberg84
                                          Hardware Contributor
                                          wrote on last edited by
                                          #20

                                          I have and might in the future... at the moment I'm focusing on safety, test and size. Rev 4 is ordered today with smd components. Let's see how that evolves first.

                                          Controller: Proxmox VM - Home Assistant
                                          MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                          MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                          RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                          1 Reply Last reply
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