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  3. How best to find the "best" small solar panel of a particular size?

How best to find the "best" small solar panel of a particular size?

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  • gohanG gohan

    Even with a 5V panel you still need 2 supercaps in series or get the 5v supercaps but they have less capacitance. I have ordered those 5v 4F too so I'll have to see how they behave

    alexsh1A Offline
    alexsh1A Offline
    alexsh1
    wrote on last edited by
    #75

    @gohan can you ask what is it you are trying to use supercapacitors for? Which board? What's your sleep / TX consumption?

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    • gohanG gohan

      Even with a 5V panel you still need 2 supercaps in series or get the 5v supercaps but they have less capacitance. I have ordered those 5v 4F too so I'll have to see how they behave

      NeverDieN Offline
      NeverDieN Offline
      NeverDie
      Hero Member
      wrote on last edited by
      #76

      @gohan said in How best to find the "best" small solar panel of a particular size?:

      Even with a 5V panel you still need 2 supercaps in series or get the 5v supercaps but they have less capacitance. I have ordered those 5v 4F too so I'll have to see how they behave

      It depends on how you want to handle the charge termination. If all you want to do is use a blocking diode, as in the sparkfun schematic, then yes. However, remember that if you put two capacitors in series, they have half the capacitance. Furthermore, if you do charge them to 5v, you'll have to step down that voltage one way or another, or else you'll fry the radio on your node. That's why I've gone the direction of using a larger supercap, but terminating the charge when it gets near its rated limit. Yes, you can buy supercaps that are rated up to 5.5v, but they're relatively expensive compared to the 2.7v rated ones.

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      • gohanG Offline
        gohanG Offline
        gohan
        Mod
        wrote on last edited by
        #77

        it is all a matter of what components you want to use: if you go 5v you can still use a LDO to power your devices, otherwise you need a boost converter at least for arduino. As soon as I receive those buck-boost converters I'll put them to the test, but so far they are in an unknown place (tracking shows they left china a month ago and still missing any further info)

        NeverDieN 1 Reply Last reply
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        • gohanG gohan

          it is all a matter of what components you want to use: if you go 5v you can still use a LDO to power your devices, otherwise you need a boost converter at least for arduino. As soon as I receive those buck-boost converters I'll put them to the test, but so far they are in an unknown place (tracking shows they left china a month ago and still missing any further info)

          NeverDieN Offline
          NeverDieN Offline
          NeverDie
          Hero Member
          wrote on last edited by
          #78

          @gohan said in How best to find the "best" small solar panel of a particular size?:

          it is all a matter of what components you want to use: if you go 5v you can still use a LDO to power your devices, otherwise you need a boost converter at least for arduino. As soon as I receive those buck-boost converters I'll put them to the test, but so far they are in an unknown place (tracking shows they left china a month ago and still missing any further info)

          Well, yes and no. I think the challenging case is how to make it as small as possible but still low cost and fairly simple.

          alexsh1A 1 Reply Last reply
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          • NeverDieN NeverDie

            @gohan said in How best to find the "best" small solar panel of a particular size?:

            it is all a matter of what components you want to use: if you go 5v you can still use a LDO to power your devices, otherwise you need a boost converter at least for arduino. As soon as I receive those buck-boost converters I'll put them to the test, but so far they are in an unknown place (tracking shows they left china a month ago and still missing any further info)

            Well, yes and no. I think the challenging case is how to make it as small as possible but still low cost and fairly simple.

            alexsh1A Offline
            alexsh1A Offline
            alexsh1
            wrote on last edited by
            #79

            Personally, with exception of a few cases, I dropped 5V boards in favour of 3.3V ones. All transmitters - nrf24l01+ or rfm69 or rfm95 or eap8266 / esp32 are using 3.3V and can be fed by 2.7V

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            • gohanG Offline
              gohanG Offline
              gohan
              Mod
              wrote on last edited by
              #80

              I think nobody is talking about using 5v boards

              alexsh1A 1 Reply Last reply
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              • NeverDieN Offline
                NeverDieN Offline
                NeverDie
                Hero Member
                wrote on last edited by NeverDie
                #81

                I think I'm trending toward including a 3.3v boost converter with a "pass-through". So, either:
                https://www.openhardware.io/view/285/33v-Boost-Converter-with-Pass-Through
                or
                https://www.openhardware.io/view/279/Adjustable-Boost-Converter-with-Pass-Through
                or possibly:
                https://www.digikey.com/product-detail/en/microchip-technology/MCP1642D-33I-MS/MCP1642D-33I-MS-ND/5137719

                That way, if you have a sensor that needs to be powered at 3.3v, or the voltage on the supercap has fallen below 1.8v, you turn on the boost converter, but only for as long as it's needed. All the other times, you leave it turned off and running your node directly from the supercap voltage, because boost converters are generally quite inefficient.

                Thoughts?

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                • gohanG gohan

                  I think nobody is talking about using 5v boards

                  alexsh1A Offline
                  alexsh1A Offline
                  alexsh1
                  wrote on last edited by
                  #82

                  @gohan perhaps I misunderstood you - why do you need 5V caps?

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                  • gohanG Offline
                    gohanG Offline
                    gohan
                    Mod
                    wrote on last edited by
                    #83

                    because if you have a 5v solar panel you can charge it directly from the solar panel and then use an LDO to get the 3.3v or a buck-boost converter to always have 3.3v (in case you are using rfm69hw that requires a little higher voltage than rfm69h). Of course you could have a 5v->2.7v buck converter to charge the supercap and then use it to directly power your boards. My only biggest concern it to avoid overcharging the supercap, so using a 5.5V supercap you have a safe margin when using a 5V solar panel (could be a 6V panel and add 1 or 2 diodes to drop voltage a little )

                    alexsh1A 1 Reply Last reply
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                    • gohanG gohan

                      because if you have a 5v solar panel you can charge it directly from the solar panel and then use an LDO to get the 3.3v or a buck-boost converter to always have 3.3v (in case you are using rfm69hw that requires a little higher voltage than rfm69h). Of course you could have a 5v->2.7v buck converter to charge the supercap and then use it to directly power your boards. My only biggest concern it to avoid overcharging the supercap, so using a 5.5V supercap you have a safe margin when using a 5V solar panel (could be a 6V panel and add 1 or 2 diodes to drop voltage a little )

                      alexsh1A Offline
                      alexsh1A Offline
                      alexsh1
                      wrote on last edited by
                      #84

                      @gohan I suggest looking into this if you want to avoid overcharging supercaps:

                      alt text

                      Automatic cell balancing prevents overvoltage damage to either supercapacitor while maximizing charge rate.

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                      • gohanG Offline
                        gohanG Offline
                        gohan
                        Mod
                        wrote on last edited by
                        #85

                        I have seen theese too, it only gets more complex/expensive to make the circuit and source those special components

                        alexsh1A 1 Reply Last reply
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                        • gohanG gohan

                          I have seen theese too, it only gets more complex/expensive to make the circuit and source those special components

                          alexsh1A Offline
                          alexsh1A Offline
                          alexsh1
                          wrote on last edited by
                          #86

                          @gohan Did you see this?
                          Click here

                          @ceech is selling a few interesting solar harvesting boards.

                          NeverDieN 1 Reply Last reply
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                          • alexsh1A alexsh1

                            @gohan Did you see this?
                            Click here

                            @ceech is selling a few interesting solar harvesting boards.

                            NeverDieN Offline
                            NeverDieN Offline
                            NeverDie
                            Hero Member
                            wrote on last edited by NeverDie
                            #87

                            @alexsh1

                            Here's the thing: when you consider the "quantity 1" price of either the chip or Ceech's boards, you could boost your voltage more cheaply by just buying a bunch of cheap solar panels and stringing them together in series. For instance, today's Digikey price for the BQ25770 is $8.12: https://www.digikey.com/product-detail/en/texas-instruments/BQ25570RGRT/296-37014-1-ND/4430487

                            I'm not sure how they price these chips, but it seems like they price themselves out of much of the market to the point where they become almost like novelty items.

                            BTW, I like what I can see in Ceech's boards, and I think they're fairly priced considering the cost of the components. I'm just trying to be objective about this.

                            NeverDieN 1 Reply Last reply
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                            • NeverDieN NeverDie

                              @alexsh1

                              Here's the thing: when you consider the "quantity 1" price of either the chip or Ceech's boards, you could boost your voltage more cheaply by just buying a bunch of cheap solar panels and stringing them together in series. For instance, today's Digikey price for the BQ25770 is $8.12: https://www.digikey.com/product-detail/en/texas-instruments/BQ25570RGRT/296-37014-1-ND/4430487

                              I'm not sure how they price these chips, but it seems like they price themselves out of much of the market to the point where they become almost like novelty items.

                              BTW, I like what I can see in Ceech's boards, and I think they're fairly priced considering the cost of the components. I'm just trying to be objective about this.

                              NeverDieN Offline
                              NeverDieN Offline
                              NeverDie
                              Hero Member
                              wrote on last edited by NeverDie
                              #88

                              Likewise, I don't understand by the LTC3525D-3.3 (above) is about 4.5x the price of the MCP1642D-33 (also above), especially when the latter chip actually appears to be superior, at least on paper. Am I missing something?

                              [Edit: Answering my own question, it appears that the LTC3525D-3.3 has a much lower operational quiescent current. The MCP1642D-33's appears to be around 40x higher. So, that might definitely matter if you're planning to have the boost converter running all the time. ]

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                              • NeverDieN Offline
                                NeverDieN Offline
                                NeverDie
                                Hero Member
                                wrote on last edited by NeverDie
                                #89

                                I went ahead and made the switch on the node that I'm experimenting with: I'm now using a LTC3235D 3.3v passthrough boost converter. I switch it on when the node wakes up, do various measurements, then switch it off before transmitting the results if the supercap voltage is above threshold. Everything working smoothly.

                                I think I may next try putting a buck converter on the solar panel so I can get more juice out of it when its voltage is above 3.3v. I'll be trying this one:
                                https://www.openhardware.io/view/276/33v-Buck-Boost-DC-DC-Converter
                                because it's the only one I have on hand. If it seems to help, then I'll look for something more on-point (and less expensive!).

                                NeverDieN alexsh1A 2 Replies Last reply
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                                • NeverDieN NeverDie

                                  I went ahead and made the switch on the node that I'm experimenting with: I'm now using a LTC3235D 3.3v passthrough boost converter. I switch it on when the node wakes up, do various measurements, then switch it off before transmitting the results if the supercap voltage is above threshold. Everything working smoothly.

                                  I think I may next try putting a buck converter on the solar panel so I can get more juice out of it when its voltage is above 3.3v. I'll be trying this one:
                                  https://www.openhardware.io/view/276/33v-Buck-Boost-DC-DC-Converter
                                  because it's the only one I have on hand. If it seems to help, then I'll look for something more on-point (and less expensive!).

                                  NeverDieN Offline
                                  NeverDieN Offline
                                  NeverDie
                                  Hero Member
                                  wrote on last edited by NeverDie
                                  #90

                                  UPDATE: I finally received these:
                                  https://www.aliexpress.com/snapshot/0.html?orderId=83519564882273&productId=32644217312

                                  Even though they are smaller, under dim lighting, they showed ~4x the open circuit voltage as compared to: https://www.aliexpress.com/snapshot/0.html?orderId=83597824322273&productId=32253274314

                                  That said, the panasonic solar panels (which are even smaller!) are about 4x their voltage (i.e. about 16x the 53mmx30mm ones) under the same dim lighting.

                                  So, regarding the OP: yes, there are definitely quality differences that express themselves in dim lighting, and this is proof.

                                  mfalkviddM 1 Reply Last reply
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                                  • NeverDieN NeverDie

                                    UPDATE: I finally received these:
                                    https://www.aliexpress.com/snapshot/0.html?orderId=83519564882273&productId=32644217312

                                    Even though they are smaller, under dim lighting, they showed ~4x the open circuit voltage as compared to: https://www.aliexpress.com/snapshot/0.html?orderId=83597824322273&productId=32253274314

                                    That said, the panasonic solar panels (which are even smaller!) are about 4x their voltage (i.e. about 16x the 53mmx30mm ones) under the same dim lighting.

                                    So, regarding the OP: yes, there are definitely quality differences that express themselves in dim lighting, and this is proof.

                                    mfalkviddM Online
                                    mfalkviddM Online
                                    mfalkvidd
                                    Mod
                                    wrote on last edited by
                                    #91

                                    @NeverDie Interesting find. Could you post the product links instead of the order links? Order links can't be visited without being logged in as the user who made the order.

                                    NeverDieN 1 Reply Last reply
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                                    • mfalkviddM mfalkvidd

                                      @NeverDie Interesting find. Could you post the product links instead of the order links? Order links can't be visited without being logged in as the user who made the order.

                                      NeverDieN Offline
                                      NeverDieN Offline
                                      NeverDie
                                      Hero Member
                                      wrote on last edited by
                                      #92

                                      @mfalkvidd said in How best to find the "best" small solar panel of a particular size?:

                                      @NeverDie Interesting find. Could you post the product links instead of the order links? Order links can't be visited without being logged in as the user who made the order.

                                      OK. The bad ones were these: https://www.aliexpress.com/item/10Pcs-Lot-5V-30mA-53X30mm-Micro-Mini-Small-Power-Solar-Cells-Panel-For-DIY-Toy-3/32811111041.html?spm=2114.01010208.3.9.Qf7wa3&ws_ab_test=searchweb0_0,searchweb201602_5_10152_10065_10151_10130_10068_5010015_10136_10157_10137_10060_10138_10155_10062_10156_437_10154_10056_10055_10054_10059_303_100031_10099_10103_10102_10096_10147_10052_10053_10050_10107_10142_10051_10084_10083_10119_10080_10082_10081_10178_10110_519_10111_10112_10113_10114_10181_10037_10183_10182_10185_10032_10078_10079_10077_10073_10123_10120_142-10077,searchweb201603_9,ppcSwitch_5&btsid=191df259-f87c-4a83-9576-00e59515e886&algo_expid=870c1458-2143-42ea-88c3-cdd4fc63f450-1&algo_pvid=870c1458-2143-42ea-88c3-cdd4fc63f450

                                      I can't post a link now to the good ones, because it looks as though they are no longer being sold. I had posted links before that worked. Believe me, no one is sorrier about this than me, because I want to order more of them.

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                                      • gohanG Offline
                                        gohanG Offline
                                        gohan
                                        Mod
                                        wrote on last edited by
                                        #93

                                        Maybe somebody else figured too that they are good and got all of them :D

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                                        • NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by
                                          #94

                                          I just today started using a smart diode between the solar panel and the supercap. Voltage drop across it is a mere 0.03v, so I assume that means more power is faster transfered from the panel into the supercap.

                                          gohanG 1 Reply Last reply
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