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  3. Sensor shield for Arduino Pro Mini 3.3V with boost up regulator

Sensor shield for Arduino Pro Mini 3.3V with boost up regulator

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  • bjornhallbergB Offline
    bjornhallbergB Offline
    bjornhallberg
    Hero Member
    wrote on last edited by
    #12

    Yeah, you're probably not saving a whole lot of money doing your own arduino-like board from scratch. Can't seem to find cheap ATMEGA328P-MU on AliExpress either, only ATMEGA328P-AU. But then to really save space you'd have to use the "mini" nrf24 module as well.

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    • P Offline
      P Offline
      phil83
      wrote on last edited by
      #13

      @bjornhallberg Yes, I totally agree... I could save probably 2cm in length of the board but have much more to solder.

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      • P Offline
        P Offline
        phil83
        wrote on last edited by
        #14
        This post is deleted!
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        • P Offline
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          phil83
          wrote on last edited by phil83
          #15

          So this is my final board... what do you think?

          sensor shield rev 1.6 pcb.png

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          • M Offline
            M Offline
            maha
            wrote on last edited by
            #16

            No no, this is not your final board. The traces are routed really close to each other.

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            • P Offline
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              phil83
              wrote on last edited by
              #17

              @maha you mean the traces close to the GND polygon? I used the design rules of my pcb supplier.

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              • M Offline
                M Offline
                maha
                wrote on last edited by
                #18

                An example is the radio module. The traces are super close to the pads, or are they even touching some of the pads? But I like the form factor of the card!

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                • Z Offline
                  Z Offline
                  Zeph
                  Hero Member
                  wrote on last edited by Zeph
                  #19

                  Just curious - if Vin < VCC, why are you using a voltage divider to get the battery voltage? If you are using VCC as the ADC reference, you should be good without a divider, I'd think.

                  It would be possible to use the 1.1v internal reference (ONLY when measuring battery, not most sensors), in which case your divider could make sense, and that would remove the stability of the VCC power supply from the measurement - tho I rarely see that approach taken.

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                    phil83
                    wrote on last edited by
                    #20

                    @maha Yes you're right, they are quite close... but they should be fine with my manufacturer. I'll try tonight to see what I can do to get the traces a little more apart, let's see. When I use the Gerber file, I can't find any spots where the lines are touching. The picture taken directly from Eagle is also probably not that accurate.

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                    • P Offline
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                      phil83
                      wrote on last edited by
                      #21

                      @Zeph I wanted to use the internal reference as described here: http://www.mysensors.org/build/battery
                      What do you think?

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                      • bjornhallbergB Offline
                        bjornhallbergB Offline
                        bjornhallberg
                        Hero Member
                        wrote on last edited by
                        #22

                        Another nitpick ... there are a lot of different Pro Mini pin layouts (http://arduino-board.com/boards/arduino-pro-mini). I don't know where you buy yours and if you can be sure of a certain pin layout, but I would probably not bet on anything other than the side rows that are present on all boards. A4 and A5 are fairly certain, but other than that ....

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                          phil83
                          wrote on last edited by
                          #23

                          @bjornhallberg completely right - I have some here from Aliexpress and have a good and fast seller... but I asked for exactly that design before ordering...

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                            phil83
                            wrote on last edited by
                            #24

                            sensor shield rev 1.6 pcba.png
                            @maha I'm going to check again this weekend and then I'm going to send it to China for manufacturing, thanks for all your help!

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                            • P phil83

                              @Zeph I wanted to use the internal reference as described here: http://www.mysensors.org/build/battery
                              What do you think?

                              Z Offline
                              Z Offline
                              Zeph
                              Hero Member
                              wrote on last edited by
                              #25

                              @phil83 said:

                              @Zeph I wanted to use the internal reference as described here: http://www.mysensors.org/build/battery

                              The voltage divider in that circuit diagram is for measuring an input voltage (into the regulator) higher than Vcc (out of the regulator). Bad idea without a voltage divider. Since you are instead using an up-converter and Vin < Vcc, I think you can do without the voltage divider resistors.

                              As an example, suppose you used one cell at 1.5v draining to 1.ov. With a Vcc of 3.3v a direct reading would give ADC readings of 465 falling to 310. Using that voltage divider would yield 149 falling to 99. (all out of 0 to 1023). You just lose resolution by inserting the divider. (WIth two cells double these numbers).

                              The caveat is that I'm uncertain about is startup transients - with Vin applied to the pin before Vcc stabilizes. Not sure if that's a real problem or not, tho - maybe somebody else would have thoughts.

                              m26872M 1 Reply Last reply
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                              • Z Zeph

                                @phil83 said:

                                @Zeph I wanted to use the internal reference as described here: http://www.mysensors.org/build/battery

                                The voltage divider in that circuit diagram is for measuring an input voltage (into the regulator) higher than Vcc (out of the regulator). Bad idea without a voltage divider. Since you are instead using an up-converter and Vin < Vcc, I think you can do without the voltage divider resistors.

                                As an example, suppose you used one cell at 1.5v draining to 1.ov. With a Vcc of 3.3v a direct reading would give ADC readings of 465 falling to 310. Using that voltage divider would yield 149 falling to 99. (all out of 0 to 1023). You just lose resolution by inserting the divider. (WIth two cells double these numbers).

                                The caveat is that I'm uncertain about is startup transients - with Vin applied to the pin before Vcc stabilizes. Not sure if that's a real problem or not, tho - maybe somebody else would have thoughts.

                                m26872M Offline
                                m26872M Offline
                                m26872
                                Hardware Contributor
                                wrote on last edited by
                                #26

                                @Zeph
                                I think you're wrong. The divider works perfectly when measuring against internal reference like shown at the build-site. I think it's very well proven and I have never had any issues. And this is for battery voltage LOWER than Vcc.
                                I think I had a link to one of my code example here as well.
                                But sure, if you have a stable and known Vcc you could use that as reference instead. Without divider.

                                @phil83
                                Why don't you use the recommended 0.1uF capacitor in parallel with R2 ?

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                                  phil83
                                  wrote on last edited by
                                  #27

                                  @m26872 Thanks for reminding me of the capacitor, I added it!

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                                  • m26872M m26872

                                    @Zeph
                                    I think you're wrong. The divider works perfectly when measuring against internal reference like shown at the build-site. I think it's very well proven and I have never had any issues. And this is for battery voltage LOWER than Vcc.
                                    I think I had a link to one of my code example here as well.
                                    But sure, if you have a stable and known Vcc you could use that as reference instead. Without divider.

                                    @phil83
                                    Why don't you use the recommended 0.1uF capacitor in parallel with R2 ?

                                    Z Offline
                                    Z Offline
                                    Zeph
                                    Hero Member
                                    wrote on last edited by
                                    #28

                                    @m26872 As I said in the first post, if you measure against the internal 1.1v reference (rather than the more common Vcc), it can work. And I see that's in fact what you are doing, so no problem, carry on.

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                                    • P Offline
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                                      phil83
                                      wrote on last edited by phil83
                                      #29

                                      Hey folks,

                                      I just received my first boards today. They really look nice, I never believed that it is so easy! Especially the manufacture in china was pretty cheap and looks really good. I had to wait four weeks, nearly perfect!

                                      pcb_16042015 Kopie.jpg

                                      Now I'm waiting for two more capacitors, all the other parts were delivered already. I hope to be able to solder next week and will keep you updated afterwards!
                                      I think I got infected by a virus by now since I'm already planning the next board ;-).

                                      Thanks again for all your help,
                                      Philipp

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                                      • M Offline
                                        M Offline
                                        Mickey
                                        wrote on last edited by
                                        #30

                                        Very nice board.
                                        Do you intend to share gerber files/eagle file?

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                                          phil83
                                          wrote on last edited by
                                          #31

                                          I'm going to check the board in the next few weeks, when everything is fine, I will share...

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