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  3. Sensor shield for Arduino Pro Mini 3.3V with boost up regulator

Sensor shield for Arduino Pro Mini 3.3V with boost up regulator

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  • M Offline
    M Offline
    maha
    wrote on last edited by
    #18

    An example is the radio module. The traces are super close to the pads, or are they even touching some of the pads? But I like the form factor of the card!

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    • Z Offline
      Z Offline
      Zeph
      Hero Member
      wrote on last edited by Zeph
      #19

      Just curious - if Vin < VCC, why are you using a voltage divider to get the battery voltage? If you are using VCC as the ADC reference, you should be good without a divider, I'd think.

      It would be possible to use the 1.1v internal reference (ONLY when measuring battery, not most sensors), in which case your divider could make sense, and that would remove the stability of the VCC power supply from the measurement - tho I rarely see that approach taken.

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      • P Offline
        P Offline
        phil83
        wrote on last edited by
        #20

        @maha Yes you're right, they are quite close... but they should be fine with my manufacturer. I'll try tonight to see what I can do to get the traces a little more apart, let's see. When I use the Gerber file, I can't find any spots where the lines are touching. The picture taken directly from Eagle is also probably not that accurate.

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        • P Offline
          P Offline
          phil83
          wrote on last edited by
          #21

          @Zeph I wanted to use the internal reference as described here: http://www.mysensors.org/build/battery
          What do you think?

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          • bjornhallbergB Offline
            bjornhallbergB Offline
            bjornhallberg
            Hero Member
            wrote on last edited by
            #22

            Another nitpick ... there are a lot of different Pro Mini pin layouts (http://arduino-board.com/boards/arduino-pro-mini). I don't know where you buy yours and if you can be sure of a certain pin layout, but I would probably not bet on anything other than the side rows that are present on all boards. A4 and A5 are fairly certain, but other than that ....

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            • P Offline
              P Offline
              phil83
              wrote on last edited by
              #23

              @bjornhallberg completely right - I have some here from Aliexpress and have a good and fast seller... but I asked for exactly that design before ordering...

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              • P Offline
                P Offline
                phil83
                wrote on last edited by
                #24

                sensor shield rev 1.6 pcba.png
                @maha I'm going to check again this weekend and then I'm going to send it to China for manufacturing, thanks for all your help!

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                • P phil83

                  @Zeph I wanted to use the internal reference as described here: http://www.mysensors.org/build/battery
                  What do you think?

                  Z Offline
                  Z Offline
                  Zeph
                  Hero Member
                  wrote on last edited by
                  #25

                  @phil83 said:

                  @Zeph I wanted to use the internal reference as described here: http://www.mysensors.org/build/battery

                  The voltage divider in that circuit diagram is for measuring an input voltage (into the regulator) higher than Vcc (out of the regulator). Bad idea without a voltage divider. Since you are instead using an up-converter and Vin < Vcc, I think you can do without the voltage divider resistors.

                  As an example, suppose you used one cell at 1.5v draining to 1.ov. With a Vcc of 3.3v a direct reading would give ADC readings of 465 falling to 310. Using that voltage divider would yield 149 falling to 99. (all out of 0 to 1023). You just lose resolution by inserting the divider. (WIth two cells double these numbers).

                  The caveat is that I'm uncertain about is startup transients - with Vin applied to the pin before Vcc stabilizes. Not sure if that's a real problem or not, tho - maybe somebody else would have thoughts.

                  m26872M 1 Reply Last reply
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                  • Z Zeph

                    @phil83 said:

                    @Zeph I wanted to use the internal reference as described here: http://www.mysensors.org/build/battery

                    The voltage divider in that circuit diagram is for measuring an input voltage (into the regulator) higher than Vcc (out of the regulator). Bad idea without a voltage divider. Since you are instead using an up-converter and Vin < Vcc, I think you can do without the voltage divider resistors.

                    As an example, suppose you used one cell at 1.5v draining to 1.ov. With a Vcc of 3.3v a direct reading would give ADC readings of 465 falling to 310. Using that voltage divider would yield 149 falling to 99. (all out of 0 to 1023). You just lose resolution by inserting the divider. (WIth two cells double these numbers).

                    The caveat is that I'm uncertain about is startup transients - with Vin applied to the pin before Vcc stabilizes. Not sure if that's a real problem or not, tho - maybe somebody else would have thoughts.

                    m26872M Offline
                    m26872M Offline
                    m26872
                    Hardware Contributor
                    wrote on last edited by
                    #26

                    @Zeph
                    I think you're wrong. The divider works perfectly when measuring against internal reference like shown at the build-site. I think it's very well proven and I have never had any issues. And this is for battery voltage LOWER than Vcc.
                    I think I had a link to one of my code example here as well.
                    But sure, if you have a stable and known Vcc you could use that as reference instead. Without divider.

                    @phil83
                    Why don't you use the recommended 0.1uF capacitor in parallel with R2 ?

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                    • P Offline
                      P Offline
                      phil83
                      wrote on last edited by
                      #27

                      @m26872 Thanks for reminding me of the capacitor, I added it!

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                      • m26872M m26872

                        @Zeph
                        I think you're wrong. The divider works perfectly when measuring against internal reference like shown at the build-site. I think it's very well proven and I have never had any issues. And this is for battery voltage LOWER than Vcc.
                        I think I had a link to one of my code example here as well.
                        But sure, if you have a stable and known Vcc you could use that as reference instead. Without divider.

                        @phil83
                        Why don't you use the recommended 0.1uF capacitor in parallel with R2 ?

                        Z Offline
                        Z Offline
                        Zeph
                        Hero Member
                        wrote on last edited by
                        #28

                        @m26872 As I said in the first post, if you measure against the internal 1.1v reference (rather than the more common Vcc), it can work. And I see that's in fact what you are doing, so no problem, carry on.

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                        • P Offline
                          P Offline
                          phil83
                          wrote on last edited by phil83
                          #29

                          Hey folks,

                          I just received my first boards today. They really look nice, I never believed that it is so easy! Especially the manufacture in china was pretty cheap and looks really good. I had to wait four weeks, nearly perfect!

                          pcb_16042015 Kopie.jpg

                          Now I'm waiting for two more capacitors, all the other parts were delivered already. I hope to be able to solder next week and will keep you updated afterwards!
                          I think I got infected by a virus by now since I'm already planning the next board ;-).

                          Thanks again for all your help,
                          Philipp

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                          • M Offline
                            M Offline
                            Mickey
                            wrote on last edited by
                            #30

                            Very nice board.
                            Do you intend to share gerber files/eagle file?

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                            • P Offline
                              P Offline
                              phil83
                              wrote on last edited by
                              #31

                              I'm going to check the board in the next few weeks, when everything is fine, I will share...

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                              • P Offline
                                P Offline
                                phil83
                                wrote on last edited by
                                #32
                                This post is deleted!
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                                • P Offline
                                  P Offline
                                  phil83
                                  wrote on last edited by phil83
                                  #33
                                  This post is deleted!
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                                  • G Offline
                                    G Offline
                                    gloob
                                    wrote on last edited by
                                    #34

                                    Hello,

                                    I would be interessted in the wiring diagram, as I want to build something similar but with no SMD parts.
                                    Would you share your actual diagram please?

                                    Thanks,
                                    Stefan

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                                    • P Offline
                                      P Offline
                                      phil83
                                      wrote on last edited by
                                      #35

                                      Hi everyone,

                                      I received the last parts on monday and populated 2 boards so far. I found out, that one header for nrf24 is not working properly... most likely since the wires are too far away from the capacitor. The other header is working perfect. Here are the first pictures of the populated board:

                                      PFC sensor shield 1.6 A.jpg

                                      PFC sensor shield 1.6 B.jpg

                                      PFC sensor shield 1.6 C.jpg

                                      Though the hand soldering of the sot23-6 was not easy at all, I managed to do it. I tested the boards with the BatteryPoweredSensor and the voltage divider is working properly. I will now start to program more and see which sensor I can build with that board.

                                      Thanks again for all your help,
                                      Philipp

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                                      • P Offline
                                        P Offline
                                        phil83
                                        wrote on last edited by
                                        #36

                                        @gloob : The scheme shown above is still the same, I only added a capacitor in parallel to the voltage divider!

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                                        • M Offline
                                          M Offline
                                          Mickey
                                          wrote on last edited by
                                          #37

                                          turn out very nice.
                                          are you planing to share eagle files?

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