Controlling existing relays

ceech

@twosh Yes, it is adding the dimmer functionality, but you would need an additional optocoupler and bridge rectifier for it to work. The MOC3061 IC knows about zero crossing of the AC signal and cuts some signal as @jeylites explained. That shouldn't bother you for now. As long as you apply 5V or 0V on the input side, the circuit behaves as a switch.
Let's not completely replace everything at the moment. Let us say that we are just going to add this circuit to your 24V AC relay coil. You can still use the physical switch. But remember - the voltage fed into the BTA41 triac should be 24V AC in this case.

twosh

Want to share my progress since my 8 relay arrived today! :)

I've successfully modified the relay example sketch to use two analogue pins for the 7:th and 8:th relays, so everything software wise is fine for now.

I connected one of the arduino relay outputs to one of my house relays for testing and succeeded to get the house relay to switch on by having the arduino relay low. But I can't get the house relay to turn off again, no matter if I turn the arduino relay high, nor low again. I had to use the physical light switch to turn the relay off again.

What am I missing..?

jeylites

@twosh you should post your sketch.

twosh

Here's my sketch @jeylites !

I'm using this 8 channel relay board: http://www.ebay.com/itm/181242936438?rmvSB=true

Had to switch the GPIO HIGH/LOW values around compared to the original sketch, and added two analogue pins controlling channel 7 and 8 on the board.

// Example sketch showing how to control physical relays. 
// This example will remember relay state even after power failure.

#include <MySensor.h>
#include <SPI.h>

#define RELAY_1  3  // Arduino Digital I/O pin number for first relay (second on pin+1 etc)
#define RELAY_1A  0  // Arduino Analog I/O pin number for first relay (second on pin+1 etc)
#define NUMBER_OF_RELAYS 6 // Total number of attached relays
#define NUMBER_OF_ANALOG_RELAYS 2 // Total number of attached relays
#define RELAY_ON 0  // GPIO value to write to turn on attached relay
#define RELAY_OFF 1 // GPIO value to write to turn off attached relay

MySensor gw;

void setup()  
{   
  // Initialize library and add callback for incoming messages
  gw.begin(incomingMessage, AUTO, true);
  // Send the sketch version information to the gateway and Controller
  gw.sendSketchInfo("Relay", "1.0 AD");

  // Fetch relay status
  for (int sensor=1, pin=RELAY_1; sensor<=NUMBER_OF_RELAYS;sensor++, pin++) {
    // Register all sensors to gw (they will be created as child devices)
    gw.present(sensor, S_LIGHT);
    // Then set relay pins in output mode
    pinMode(pin, OUTPUT);   
    // Set relay to last known state (using eeprom storage) 
    digitalWrite(pin, gw.loadState(sensor)?RELAY_ON:RELAY_OFF);
  }

  // Fetch and present the analogue relays  
  int sensor=NUMBER_OF_RELAYS+1;
  gw.present(sensor++, S_LIGHT);
  pinMode(A0, OUTPUT);
  digitalWrite(A0, gw.loadState(sensor)?RELAY_ON:RELAY_OFF);
  gw.present(sensor++, S_LIGHT);
  pinMode(A1, OUTPUT);
  digitalWrite(A1, gw.loadState(sensor)?RELAY_ON:RELAY_OFF);
  
}


void loop() 
{
  // Alway process incoming messages whenever possible
  gw.process();
}

void incomingMessage(const MyMessage &message) {
  // We only expect one type of message from controller. But we better check anyway.
  if (message.type==V_LIGHT) {
     
    // Change relay state
     if (message.sensor <= NUMBER_OF_RELAYS)
       digitalWrite(message.sensor-1+RELAY_1, message.getBool()?RELAY_ON:RELAY_OFF);
     else if (message.sensor == NUMBER_OF_RELAYS+1) //First analogue sensor
       digitalWrite(A0, message.getBool()?RELAY_ON:RELAY_OFF);
     else //Second analogue sensor
       digitalWrite(A1, message.getBool()?RELAY_ON:RELAY_OFF);
       
     // Store state in eeprom
     gw.saveState(message.sensor, message.getBool());
     
     // Write some debug info
     Serial.print("Incoming change for sensor:");
     Serial.print(message.sensor);
     Serial.print(", New status: ");
     Serial.println(message.getBool());
   } 
}

jeylites

@twosh Try this sketch below it works. You can change outputs around by changing const int relayPin [] = {A2, A3, A4, A5, A6, A7}; & const int buttonPin[] = {3, 4, 5, 6, 7, 8};


// This is the final sketch
// Example sketch showing how to control physical relays. 
// This example will remember relay state even after power failure.

#include <MySensor.h>
#include <SPI.h>
#include <Bounce2.h>
#define RELAY_ON 0                      // switch around for realy HIGH/LOW state
#define RELAY_OFF 1
//
MySensor gw;

//#define RADIO_ID 8                    // Radio Id, whatever channel you assigned to
#define noRelays 6
const int relayPin[] = {A2, A3, A4, A5, A6, A7};
const int buttonPin[] = {3, 4, 5, 6, 7, 8};

class Relay				// relay class, store all relevant data (equivalent to struct)
{
public:                             		 
  int buttonPin;			// physical pin number of button
  int relayPin;				// physical pin number of relay
  byte oldValue;               		// last Values for key (debounce)
  boolean relayState;             	// relay status (also stored in EEPROM)
};

Relay Relays[noRelays];	
Bounce debouncer[noRelays];
MyMessage msg[noRelays];

void setup(){
	gw.begin(incomingMessage, AUTO, true);
	delay(250);
	gw.sendSketchInfo("MultiRelayButton", "0.9b");
	delay(250);

	// Initialize Relays with corresponding buttons
	for (int i = 0; i < noRelays; i++){
	Relays[i].buttonPin = buttonPin[i];				             // assign physical pins
	Relays[i].relayPin = relayPin[i];
	msg[i].sensor = i;						             // initialize messages
	msg[i].type = V_LIGHT;
	debouncer[i] = Bounce();						     // initialize debouncer
	debouncer[i].attach(buttonPin[i]);
	debouncer[i].interval(5);
	pinMode(Relays[i].buttonPin, INPUT_PULLUP);
	pinMode(Relays[i].relayPin, OUTPUT);
	Relays[i].relayState = gw.loadState(i);			                      // retrieve last values from EEPROM
	digitalWrite(Relays[i].relayPin, Relays[i].relayState? RELAY_ON:RELAY_OFF);   // and set relays accordingly
	gw.send(msg[i].set(Relays[i].relayState? true : false));	              // make controller aware of last status
	gw.present(i, S_LIGHT);							      // present sensor to gateway
	delay(250);

	}
}

void loop()
	{
	gw.process();
	for (byte i = 0; i < noRelays; i++){
	debouncer[i].update();
	byte value = debouncer[i].read();
	if (value != Relays[i].oldValue && value == 0){
	Relays[i].relayState = !Relays[i].relayState;
	digitalWrite(Relays[i].relayPin, Relays[i].relayState?RELAY_ON:RELAY_OFF);
	gw.send(msg[i].set(Relays[i].relayState? true : false));
	gw.saveState( i, Relays[i].relayState );}                 // save sensor state in EEPROM (location == sensor number)
	
        Relays[i].oldValue = value;
        
	}
}

// process incoming message 
void incomingMessage(const MyMessage &message){
         
        if (message.type == V_LIGHT){ 
        if (message.sensor <noRelays){ 			  // check if message is valid for relays..... previous line if [[[ (message.sensor <=noRelays){ ]]]
        Relays[message.sensor].relayState = message.getBool(); 
        digitalWrite(Relays[message.sensor].relayPin, Relays[message.sensor].relayState? RELAY_ON:RELAY_OFF); // and set relays accordingly
        gw.saveState( message.sensor, Relays[message.sensor].relayState ); // save sensor state in EEPROM (location == sensor number)
		}
	}
}

twosh

Thanks a lot @jeylites !

A couple of question; you are using physical buttons mapped to your pins d3-d8 - 6 in total. The rest of the digital pins are taken up by the radio I guess, since they are for me. Does that mean that this sketch is limited to 6 relays as well since the Relay class seems to match one button pin with one relay pin. Or can I just define 6 buttons and 8 relays, like this?

const int relayPin[] = {A0, A1, A2, A3, A4, A5, A6, A7};
const int buttonPin[] = {3, 4, 5, 6, 7, 8, NULL, NULL};

I could use the A0-A7 pins for my 8 relays but I'm unsure if the above 6+NULL+NULL buttons to 8 relays mapping will cause problems?

To clarify, the problem I'm facing when using my sketch above is not that the arduino relays would not obey, it is that the relays controlled by the arduino relays stays "on" all the time. The physical buttons i keep mentioning are connected to the HOUSE relays (i.e. lightswitches), not to the Arduino.

twosh

Found some specs on my house relays: http://www.switchtec.co.uk/relay_catalog/129_LR-28.pdf

It's the esmi nr-8251 latching relay if this helps!

twosh

@TimO said:

I suppose the relays are impulse relays, which need a impulse to change the state (on/off). I'm using the Relay-Modules you mentioned above to control my impulse relays. My impulse relays are controlled with 230V. The relays are connected in parallel to the existing switches and use a 100ms impulse to change the state.
Works like a charme.

Could you share your experience in more detail? It feels like you have accomplished what I would like to happen at this point. :)

Sparkman

@twosh Based on the spec sheet, I believe your existing latching relays need a 35ms pulse to turn them on and off.

The standard relay sketch to control your new relays is meant to turn the relays on based on a command from the controller and then another command from the controller to turn them off. It also maintains the relay state by saving them to EEPROM, and sets them to last state on power-up, etc. You don't need most of that. All you need to do is set the relay to on, wait 35 milliseconds and then set the relay to off based on a toggle command from the controller.

Take a crack at simplifying the sketch, post your results and I, or others, can help with the next steps.

The one thing to note is that with this system, you won't know if the light is on or on, all you can do is toggle current status. You would have to add current sensors or something like that to be able to know the state. Are there LEDs on the existing system that are on when the light is on and off when the lights are off?

Cheers
Al

PS Have you measured the voltage to the control side of the existing latching relay when operated by a switch?

twosh

Thank you all for the various ideas and input!

I've figured out what I had done wrong (not feeding the relays with the common wire correctly). I've also changed the sketch to give a 35 ms impulse, and connected everything. Working great! Here is my sketch if anyone needs it:

// Example sketch showing how to control physical relays. 
// This example will NOT remember relay state even after power failure.

#include <MySensor.h>
#include <SPI.h>

#define RELAY_ON 0  // GPIO value to write to turn on attached relay
#define RELAY_OFF 1 // GPIO value to write to turn off attached relay

#define noRelays 8
const int relayPin[] = {A0, A1, A2, A3, A4, A5, 3, 4};

MySensor gw;

void setup()  
{   
  // Initialize library and add callback for incoming messages
  gw.begin(incomingMessage, AUTO, true);
  // Send the sketch version information to the gateway and Controller
  gw.sendSketchInfo("Relay", "1.0 AD");

  // Fetch relay status
  for (int sensor=0; sensor < noRelays; sensor++)
  {
    // Register all sensors to gw (they will be created as child devices)
    gw.present(sensor+1, S_LIGHT);
    // Then set relay pins in output mode
    pinMode(relayPin[sensor], OUTPUT);   
    // Set relay to last known state (using eeprom storage) 
    //digitalWrite(relayPin[sensor], gw.loadState(sensor+1)?RELAY_ON:RELAY_OFF);
  }
}


void loop() 
{
  // Alway process incoming messages whenever possible
  gw.process();
}

void incomingMessage(const MyMessage &message)
{
  // We only expect one type of message from controller. But we better check anyway.
  if (message.type==V_LIGHT)
  {
     if (message.sensor <= noRelays)
     {
         digitalWrite(relayPin[message.sensor-1], RELAY_ON);
         delay(35); // 35 ms impulse used by my relays
         digitalWrite(relayPin[message.sensor-1], RELAY_OFF);
     }

     // Store state in eeprom
     //gw.saveState(message.sensor, message.getBool());
     
     // Write some debug info
     Serial.print("Incoming change for sensor:");
     Serial.print(message.sensor);
     Serial.print(", New status: ");
     Serial.println(message.getBool());
   } 
}

As @Sparkman says, I won't actually know if the light is on or off, since I can't register a change that would happen via the physical light switches in the house. Any suggestions on how to do this is of course welcome! The output side of the house relay is 230 VAC to the lights, and 24 VAC to the leds in the light switches. What kind of hardware would I need for sensing current and reporting it back to the Arduino? Is there any sketch I could use that lays the groundwork?

twosh

Is this what I would need? http://www.ebay.com/itm/310506962976?rmvSB=true

How would I wire this? Should it sit between the house relay and the light switch (serial), or would I run it parallel somehow? I guess I would need 8 of these to measure my 8 relays / light switches?

Thanks!

Sparkman

@twosh Glad to hear you have it working. You could wire something like this in: http://www.ebay.com/itm/221649135732 for each circuit that you want to monitor. They simply put out a voltage relative to the current that you can measure on an analog input. This particular type is hard wired into the 230 VAC side. There are also options that you slip over the 230 VAC. See here for a bunch of options: http://www.ebay.com/sch/i.html?_nkw=arduino+current+sensor.

Cheers
Al

twosh

@Sparkman I think that would work out quite nicely! But I think I would rather stay away from the 230VAC and use it on the 24VAC instead - feels safer. If I don't misunderstand how the current sensor works it shouldn't matter if I hard wire it on 230VAC or 24VAC, right?

Sparkman

@twosh Because the signals on the 24 VAC side are momentary 35 ms pulses and not a continuous current when the lights are on, it would be more difficult to use as there's a chance you could miss them and then you would get out of sync. It would be most accurate to connect on the 230 VAC side. You would disconnect one side of the 230 VAC from the relay, wire it to one side of the large terminal on the module and then use a new short piece of wire (rated for at least 230 VAC/20A) and connect from the other large terminal on the module to the relay. It basically needs to be inserted in the circuit so that the current would flow through it. If you're uncomfortable with that, then you can use one of the modules that slip over the wire. They tend to cost more and also may need additional components to connect it to an analog in on the Arduino. Here's one that will work without additional components: http://www.ebay.com/itm/171737837875. This one is only rated for 5A which likely is enough depending on how many and what types of light bulbs you have on the circuit.

Cheers
Al

PS The added advantage is that you'll also be able to track power usage for those lights.

jeylites

@twosh the above current sensor could be one option or you could build a voltage divider to measure the 24v side. Something like the battery monitor .... this route is cheap and effective. Thought I don't know how you are going to the programming part but will like to see where it goes :)

twosh

Great, thanks for the clarifications @Sparkman !

Being able to measure power would of course be a nice bonus! I'll think about it. I have another question (of course... :) ).

The Nano and Pro mini have only 6 analogue inputs, I would be having need for 8... Would I need to use two arduinos or is there any other way?

Best,
Tim

Sparkman

@jeylites said:

the above current sensor could be one option or you could build a voltage divider to measure the 24v side. Something like the battery monitor .... this route is cheap and effective. Thought I don't know how you are going to the programming part but will like to see where it goes :)

It's 24 VAC, so would also need to be rectified.

Cheers
Al

Sparkman

@twosh said:

Great, thanks for the clarifications @Sparkman !

Being able to measure power would of course be a nice bonus! I'll think about it. I have another question (of course... :) ).

The Nano and Pro mini have only 6 analogue inputs, I would be having need for 8... Would I need to use two arduinos or is there any other way?

Best,
Tim

You're welcome Tim!

You can go with multiple Arduinos but I'd consider a Mega instead: http://www.ebay.com/itm/360790082588.

Cheers
Al

twosh

@jeylites - thanks for the alternate suggestion! :)

@Sparkman , to clarify, my light switches does glow constantly when turned on, so there is constant current on the output side of the relay going to the light switches. I've measured the voltage and it is 24VAC. So I think that, disregarding the power measurement possibility, I could use that circuit as well.

Sparkman

@twosh said:

@Sparkman , to clarify, my light switches does glow constantly when turned on, so there is constant current on the output side of the relay going to the light switches. I've measured the voltage and it is 24VAC. So I think that, disregarding the power measurement possibility, I could use that circuit as well.

If there's 24 VAC on the output side of the relays as well, then yes, you could use that and you have some other options to be able to measure it including options to use digital pins instead of analog.

Here's some examples on converting the 24 VAC to 5 VDC: http://rayshobby.net/24vac-to-5vdc-conversion/. Option 4 may be a good choice. In your case, since you would only use it to connect to a digital pin on your Arduino, power draw is very low and some of the issues he talks about don't apply to your case.

Cheers
Al

Controlling existing relays

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