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  1. Home
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  3. Safe In-Wall AC to DC Transformers??

Safe In-Wall AC to DC Transformers??

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  • T Offline
    T Offline
    ThinkPad
    wrote on last edited by ThinkPad
    #139

    @Bertb I live in the Netherlands just like you. If you're interested i can make some thermal images of the disassembled HLK unit if you send it to me. I expect my FLIR One (Android) to arrive probably next week.

    1 Reply Last reply
    0
    • B Offline
      B Offline
      Bertb
      wrote on last edited by Bertb
      #140

      Just to be sure everybody understands the schematic, hereunder a schematic.
      I am not a fan of blowing mains fuses ...

      Draft schematic

      1 Reply Last reply
      0
      • B Offline
        B Offline
        Bertb
        wrote on last edited by
        #141

        @ThinkPad I am not sure it is still safe to operate.

        T 1 Reply Last reply
        0
        • B Bertb

          @ThinkPad I am not sure it is still safe to operate.

          T Offline
          T Offline
          ThinkPad
          wrote on last edited by ThinkPad
          #142

          @Bertb The idea was to put it on my desk (with a mains cord soldered to it) running a resistor load, and then shoot some thermal pics of it
          . I wasn't planning to touch the unit with my bare hands while it is powered hahaha

          B 1 Reply Last reply
          0
          • T ThinkPad

            @Bertb The idea was to put it on my desk (with a mains cord soldered to it) running a resistor load, and then shoot some thermal pics of it
            . I wasn't planning to touch the unit with my bare hands while it is powered hahaha

            B Offline
            B Offline
            Bertb
            wrote on last edited by
            #143

            @ThinkPad Well its your desk, so its fine with me.
            Is there a way to get your address without shouting it from the rooftops?

            T 1 Reply Last reply
            0
            • A Offline
              A Offline
              Atomfire
              wrote on last edited by
              #144

              Don't suppose anyone could tell me what components (values) need to be purchased for 230v (UK)? I have bought 10 of these and wish to make them as safe as I can.

              B 1 Reply Last reply
              0
              • B Bertb

                @ThinkPad Well its your desk, so its fine with me.
                Is there a way to get your address without shouting it from the rooftops?

                T Offline
                T Offline
                ThinkPad
                wrote on last edited by
                #145

                @Bertb Have sent you a chat, see the chat balloon top right corner.

                1 Reply Last reply
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                • A Atomfire

                  Don't suppose anyone could tell me what components (values) need to be purchased for 230v (UK)? I have bought 10 of these and wish to make them as safe as I can.

                  B Offline
                  B Offline
                  Bertb
                  wrote on last edited by
                  #146

                  @Atomfire I will come back to that tomorrow.

                  petewillP 1 Reply Last reply
                  0
                  • B Bertb

                    @Atomfire I will come back to that tomorrow.

                    petewillP Offline
                    petewillP Offline
                    petewill
                    Admin
                    wrote on last edited by
                    #147

                    @Bertb Once again, thank you for all your work with this! I can't wait to start building with this! This will be so helpful to have a safer method instead of just dismantling old phone chargers and rolling the dice.

                    I couldn't open the schematic. What is the file extension? Also, would you mind posting the required parts for 110v if they are any different than what you will be providing @Atomfire?

                    Thanks!

                    Pete

                    My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                    B 1 Reply Last reply
                    0
                    • rvendrameR Offline
                      rvendrameR Offline
                      rvendrame
                      Hero Member
                      wrote on last edited by
                      #148

                      Hey guys, I wrote to the owner of the site suggested by @Moshe-Livne. He replied saying that he can test the HLK.

                      He mentioned that usually he takes at least two units (so if one burn he can continue the testing). I will send one from my lot, perhaps we have a brave guy to gave up one more? (a sacrifice of few to save many ) ;-) Let me know and I will share the address via PM (Denmark).

                      Home Assistant / Vera Plus UI7
                      ESP8266 GW + mySensors 2.3.2
                      Alexa / Google Home

                      Moshe LivneM B DidiD 3 Replies Last reply
                      0
                      • rvendrameR rvendrame

                        Hey guys, I wrote to the owner of the site suggested by @Moshe-Livne. He replied saying that he can test the HLK.

                        He mentioned that usually he takes at least two units (so if one burn he can continue the testing). I will send one from my lot, perhaps we have a brave guy to gave up one more? (a sacrifice of few to save many ) ;-) Let me know and I will share the address via PM (Denmark).

                        Moshe LivneM Offline
                        Moshe LivneM Offline
                        Moshe Livne
                        Hero Member
                        wrote on last edited by
                        #149

                        @rvendrame Considering cost of postage and logistics involved it would probably be cheapest to just order two units from Ali to him? its 8$ including shipping if i remember correctly

                        1 Reply Last reply
                        0
                        • petewillP petewill

                          @Bertb Once again, thank you for all your work with this! I can't wait to start building with this! This will be so helpful to have a safer method instead of just dismantling old phone chargers and rolling the dice.

                          I couldn't open the schematic. What is the file extension? Also, would you mind posting the required parts for 110v if they are any different than what you will be providing @Atomfire?

                          Thanks!

                          Pete

                          B Offline
                          B Offline
                          Bertb
                          wrote on last edited by
                          #150

                          @petewill The schematic is just a simple draft. It can be seen with IE.

                          Moshe LivneM 1 Reply Last reply
                          0
                          • B Bertb

                            @petewill The schematic is just a simple draft. It can be seen with IE.

                            Moshe LivneM Offline
                            Moshe LivneM Offline
                            Moshe Livne
                            Hero Member
                            wrote on last edited by
                            #151

                            @Bertb I tried adding "html" suffix to it but it didn't work.

                            1 Reply Last reply
                            0
                            • A Offline
                              A Offline
                              aproxx
                              Hero Member
                              wrote on last edited by
                              #152

                              One option is to click on the link and download the file. After the file is completely downloaded, just add the extention .jpg to it.

                              The result is as following:
                              1438251516188-draft-schematic.jpg

                              1 Reply Last reply
                              0
                              • B Offline
                                B Offline
                                Bertb
                                wrote on last edited by
                                #153

                                Something went wrong with uploading the file, I think.
                                Herewith a new schematic with a suggested bill of material.
                                It is highly experimental still, but I ordered the components yesterday.

                                I am specially interested in working with the PTC fuse.

                                I hope the proposed circuit works for you. Please keep the maximim continuous output power in mind. It is only 3 Watts (600 mA).
                                In some cases you might need to add C1's (rule of thump 1 per chip or chip VCC) and/or need to increase the value of C2. This depends on the fluctuations in the power demand.

                                With the proposed values for C1 and C2, the ripple remained below 50 mV at 500 mA.
                                Also keep in mind that a remaining oscillation frequency residue appears in the output of some 60kHz.. If capacitors are not able to filter that out, a small coil might be needed.

                                Well it is experimenting that makes this fun, isn't it?

                                Draft schematic2.jpg

                                Moshe LivneM 1 Reply Last reply
                                0
                                • rvendrameR rvendrame

                                  Hey guys, I wrote to the owner of the site suggested by @Moshe-Livne. He replied saying that he can test the HLK.

                                  He mentioned that usually he takes at least two units (so if one burn he can continue the testing). I will send one from my lot, perhaps we have a brave guy to gave up one more? (a sacrifice of few to save many ) ;-) Let me know and I will share the address via PM (Denmark).

                                  B Offline
                                  B Offline
                                  Bertb
                                  wrote on last edited by
                                  #154

                                  @rvendrame said:

                                  Hey guys, I wrote to the owner of the site suggested by @Moshe-Livne. He replied saying that he can test the HLK.

                                  He mentioned that usually he takes at least two units (so if one burn he can continue the testing). I will send one from my lot, perhaps we have a brave guy to gave up one more? (a sacrifice of few to save many ) ;-) Let me know and I will share the address via PM (Denmark).

                                  I am in for this.

                                  1 Reply Last reply
                                  0
                                  • rvendrameR rvendrame

                                    Hey guys, I wrote to the owner of the site suggested by @Moshe-Livne. He replied saying that he can test the HLK.

                                    He mentioned that usually he takes at least two units (so if one burn he can continue the testing). I will send one from my lot, perhaps we have a brave guy to gave up one more? (a sacrifice of few to save many ) ;-) Let me know and I will share the address via PM (Denmark).

                                    DidiD Offline
                                    DidiD Offline
                                    Didi
                                    wrote on last edited by
                                    #155

                                    @rvendrame said:

                                    Let me know and I will share the address via PM (Denmark).

                                    I will send him a powersupply too. :stuck_out_tongue_winking_eye:

                                    if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

                                    1 Reply Last reply
                                    0
                                    • B Bertb

                                      Something went wrong with uploading the file, I think.
                                      Herewith a new schematic with a suggested bill of material.
                                      It is highly experimental still, but I ordered the components yesterday.

                                      I am specially interested in working with the PTC fuse.

                                      I hope the proposed circuit works for you. Please keep the maximim continuous output power in mind. It is only 3 Watts (600 mA).
                                      In some cases you might need to add C1's (rule of thump 1 per chip or chip VCC) and/or need to increase the value of C2. This depends on the fluctuations in the power demand.

                                      With the proposed values for C1 and C2, the ripple remained below 50 mV at 500 mA.
                                      Also keep in mind that a remaining oscillation frequency residue appears in the output of some 60kHz.. If capacitors are not able to filter that out, a small coil might be needed.

                                      Well it is experimenting that makes this fun, isn't it?

                                      Draft schematic2.jpg

                                      Moshe LivneM Offline
                                      Moshe LivneM Offline
                                      Moshe Livne
                                      Hero Member
                                      wrote on last edited by
                                      #156

                                      @Bertb can now see the scheme! thanks. But can't see the BOM

                                      1 Reply Last reply
                                      0
                                      • B Offline
                                        B Offline
                                        Bertb
                                        wrote on last edited by
                                        #157

                                        ... it must be friday ...

                                        voeding.doc

                                        DidiD 1 Reply Last reply
                                        0
                                        • B Bertb

                                          ... it must be friday ...

                                          voeding.doc

                                          DidiD Offline
                                          DidiD Offline
                                          Didi
                                          wrote on last edited by
                                          #158

                                          @Bertb said:

                                          voeding.doc

                                          can you make a pdf, i have no microsoft office

                                          if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

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