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  1. Home
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  3. Safe In-Wall AC to DC Transformers??

Safe In-Wall AC to DC Transformers??

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  • B Bertb

    @Atomfire I will come back to that tomorrow.

    petewillP Offline
    petewillP Offline
    petewill
    Admin
    wrote on last edited by
    #147

    @Bertb Once again, thank you for all your work with this! I can't wait to start building with this! This will be so helpful to have a safer method instead of just dismantling old phone chargers and rolling the dice.

    I couldn't open the schematic. What is the file extension? Also, would you mind posting the required parts for 110v if they are any different than what you will be providing @Atomfire?

    Thanks!

    Pete

    My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

    B 1 Reply Last reply
    0
    • rvendrameR Offline
      rvendrameR Offline
      rvendrame
      Hero Member
      wrote on last edited by
      #148

      Hey guys, I wrote to the owner of the site suggested by @Moshe-Livne. He replied saying that he can test the HLK.

      He mentioned that usually he takes at least two units (so if one burn he can continue the testing). I will send one from my lot, perhaps we have a brave guy to gave up one more? (a sacrifice of few to save many ) ;-) Let me know and I will share the address via PM (Denmark).

      Home Assistant / Vera Plus UI7
      ESP8266 GW + mySensors 2.3.2
      Alexa / Google Home

      Moshe LivneM B DidiD 3 Replies Last reply
      0
      • rvendrameR rvendrame

        Hey guys, I wrote to the owner of the site suggested by @Moshe-Livne. He replied saying that he can test the HLK.

        He mentioned that usually he takes at least two units (so if one burn he can continue the testing). I will send one from my lot, perhaps we have a brave guy to gave up one more? (a sacrifice of few to save many ) ;-) Let me know and I will share the address via PM (Denmark).

        Moshe LivneM Offline
        Moshe LivneM Offline
        Moshe Livne
        Hero Member
        wrote on last edited by
        #149

        @rvendrame Considering cost of postage and logistics involved it would probably be cheapest to just order two units from Ali to him? its 8$ including shipping if i remember correctly

        1 Reply Last reply
        0
        • petewillP petewill

          @Bertb Once again, thank you for all your work with this! I can't wait to start building with this! This will be so helpful to have a safer method instead of just dismantling old phone chargers and rolling the dice.

          I couldn't open the schematic. What is the file extension? Also, would you mind posting the required parts for 110v if they are any different than what you will be providing @Atomfire?

          Thanks!

          Pete

          B Offline
          B Offline
          Bertb
          wrote on last edited by
          #150

          @petewill The schematic is just a simple draft. It can be seen with IE.

          Moshe LivneM 1 Reply Last reply
          0
          • B Bertb

            @petewill The schematic is just a simple draft. It can be seen with IE.

            Moshe LivneM Offline
            Moshe LivneM Offline
            Moshe Livne
            Hero Member
            wrote on last edited by
            #151

            @Bertb I tried adding "html" suffix to it but it didn't work.

            1 Reply Last reply
            0
            • A Offline
              A Offline
              aproxx
              Hero Member
              wrote on last edited by
              #152

              One option is to click on the link and download the file. After the file is completely downloaded, just add the extention .jpg to it.

              The result is as following:
              1438251516188-draft-schematic.jpg

              1 Reply Last reply
              0
              • B Offline
                B Offline
                Bertb
                wrote on last edited by
                #153

                Something went wrong with uploading the file, I think.
                Herewith a new schematic with a suggested bill of material.
                It is highly experimental still, but I ordered the components yesterday.

                I am specially interested in working with the PTC fuse.

                I hope the proposed circuit works for you. Please keep the maximim continuous output power in mind. It is only 3 Watts (600 mA).
                In some cases you might need to add C1's (rule of thump 1 per chip or chip VCC) and/or need to increase the value of C2. This depends on the fluctuations in the power demand.

                With the proposed values for C1 and C2, the ripple remained below 50 mV at 500 mA.
                Also keep in mind that a remaining oscillation frequency residue appears in the output of some 60kHz.. If capacitors are not able to filter that out, a small coil might be needed.

                Well it is experimenting that makes this fun, isn't it?

                Draft schematic2.jpg

                Moshe LivneM 1 Reply Last reply
                0
                • rvendrameR rvendrame

                  Hey guys, I wrote to the owner of the site suggested by @Moshe-Livne. He replied saying that he can test the HLK.

                  He mentioned that usually he takes at least two units (so if one burn he can continue the testing). I will send one from my lot, perhaps we have a brave guy to gave up one more? (a sacrifice of few to save many ) ;-) Let me know and I will share the address via PM (Denmark).

                  B Offline
                  B Offline
                  Bertb
                  wrote on last edited by
                  #154

                  @rvendrame said:

                  Hey guys, I wrote to the owner of the site suggested by @Moshe-Livne. He replied saying that he can test the HLK.

                  He mentioned that usually he takes at least two units (so if one burn he can continue the testing). I will send one from my lot, perhaps we have a brave guy to gave up one more? (a sacrifice of few to save many ) ;-) Let me know and I will share the address via PM (Denmark).

                  I am in for this.

                  1 Reply Last reply
                  0
                  • rvendrameR rvendrame

                    Hey guys, I wrote to the owner of the site suggested by @Moshe-Livne. He replied saying that he can test the HLK.

                    He mentioned that usually he takes at least two units (so if one burn he can continue the testing). I will send one from my lot, perhaps we have a brave guy to gave up one more? (a sacrifice of few to save many ) ;-) Let me know and I will share the address via PM (Denmark).

                    DidiD Offline
                    DidiD Offline
                    Didi
                    wrote on last edited by
                    #155

                    @rvendrame said:

                    Let me know and I will share the address via PM (Denmark).

                    I will send him a powersupply too. :stuck_out_tongue_winking_eye:

                    if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

                    1 Reply Last reply
                    0
                    • B Bertb

                      Something went wrong with uploading the file, I think.
                      Herewith a new schematic with a suggested bill of material.
                      It is highly experimental still, but I ordered the components yesterday.

                      I am specially interested in working with the PTC fuse.

                      I hope the proposed circuit works for you. Please keep the maximim continuous output power in mind. It is only 3 Watts (600 mA).
                      In some cases you might need to add C1's (rule of thump 1 per chip or chip VCC) and/or need to increase the value of C2. This depends on the fluctuations in the power demand.

                      With the proposed values for C1 and C2, the ripple remained below 50 mV at 500 mA.
                      Also keep in mind that a remaining oscillation frequency residue appears in the output of some 60kHz.. If capacitors are not able to filter that out, a small coil might be needed.

                      Well it is experimenting that makes this fun, isn't it?

                      Draft schematic2.jpg

                      Moshe LivneM Offline
                      Moshe LivneM Offline
                      Moshe Livne
                      Hero Member
                      wrote on last edited by
                      #156

                      @Bertb can now see the scheme! thanks. But can't see the BOM

                      1 Reply Last reply
                      0
                      • B Offline
                        B Offline
                        Bertb
                        wrote on last edited by
                        #157

                        ... it must be friday ...

                        voeding.doc

                        DidiD 1 Reply Last reply
                        0
                        • B Bertb

                          ... it must be friday ...

                          voeding.doc

                          DidiD Offline
                          DidiD Offline
                          Didi
                          wrote on last edited by
                          #158

                          @Bertb said:

                          voeding.doc

                          can you make a pdf, i have no microsoft office

                          if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

                          1 Reply Last reply
                          0
                          • B Offline
                            B Offline
                            Bertb
                            wrote on last edited by
                            #159

                            As you please ...

                            voeding.pdf

                            DidiD 1 Reply Last reply
                            2
                            • B Bertb

                              As you please ...

                              voeding.pdf

                              DidiD Offline
                              DidiD Offline
                              Didi
                              wrote on last edited by
                              #160

                              @Bertb said:

                              As you please ...

                              thank you

                              if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

                              1 Reply Last reply
                              0
                              • B Offline
                                B Offline
                                Bertb
                                wrote on last edited by
                                #161

                                I managed to borrow a Megger (high voltage resistance measurement device). This weekend I will test the insulation of the MLK.
                                The only drawback is that the Megger reaches to 1000 Volt.

                                1 Reply Last reply
                                0
                                • rvendrameR Offline
                                  rvendrameR Offline
                                  rvendrame
                                  Hero Member
                                  wrote on last edited by
                                  #162

                                  @Moshe-Livne said:

                                  @rvendrame Considering cost of postage and logistics involved it would probably be cheapest to just order two units from Ali to him? its 8$ including shipping if i remember correctly

                                  Yes, it makes all sense. The only downside is that if we buy all at same time probably he will get all from the same lot, but in my opinion it by far doesn't invalidate the testing.

                                  So, myself, @Bertb , @Didi = 3 PSUs, better than 2. I will share with you both the ship-to address ok? Thanks a lot!

                                  Home Assistant / Vera Plus UI7
                                  ESP8266 GW + mySensors 2.3.2
                                  Alexa / Google Home

                                  B 1 Reply Last reply
                                  0
                                  • DidiD Offline
                                    DidiD Offline
                                    Didi
                                    wrote on last edited by
                                    #163

                                    @rvendrame said:

                                    So, myself, @Bertb , @Didi = 3 PSUs, better than 2. I will share with you both the ship-to address ok? Thanks a lot!

                                    :thumbsup:

                                    if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

                                    1 Reply Last reply
                                    0
                                    • A Offline
                                      A Offline
                                      aproxx
                                      Hero Member
                                      wrote on last edited by aproxx
                                      #164

                                      I'm really happy to hear that these HLK power modules are considered to be safe. I've been using them for a few weeks already, but didn't have a clue what was inside (and whether they were ACTUALLY safe).

                                      One question regarding the varistor and PTC fuses though:
                                      Any reason (or specifications) why you chose those specific components? I've been looking for myself as well, but came up with slightly different components.

                                      Fuse1 and 2: PTC Resettable Fuses 250V 1A TRF250-1000

                                      Varistor1: [10D391K 10K391 390V varistor diameter 10mm AC 250V DC 320V]
                                      (http://www.aliexpress.com/item/Varistor-10D391K-10D-391K-VDR-10K391-Metal-voltage-dependent-resistor-50pcs-bag/1912418587.html)

                                      Varistor2: [5.5V Varistor original Varistor resistor]
                                      (http://www.aliexpress.com/item/SMD-1206-5-5V-Varistor-original-Varistor-resistor-100pcs-lot/32243046238.html)

                                      If anyone with a bit more experience could have some feedback on these components, that would be really really appreciated!!

                                      B 1 Reply Last reply
                                      1
                                      • rvendrameR rvendrame

                                        @Moshe-Livne said:

                                        @rvendrame Considering cost of postage and logistics involved it would probably be cheapest to just order two units from Ali to him? its 8$ including shipping if i remember correctly

                                        Yes, it makes all sense. The only downside is that if we buy all at same time probably he will get all from the same lot, but in my opinion it by far doesn't invalidate the testing.

                                        So, myself, @Bertb , @Didi = 3 PSUs, better than 2. I will share with you both the ship-to address ok? Thanks a lot!

                                        B Offline
                                        B Offline
                                        Bertb
                                        wrote on last edited by
                                        #165

                                        @rvendrame said:

                                        @Moshe-Livne said:

                                        @rvendrame Considering cost of postage and logistics involved it would probably be cheapest to just order two units from Ali to him? its 8$ including shipping if i remember correctly

                                        Yes, it makes all sense. The only downside is that if we buy all at same time probably he will get all from the same lot, but in my opinion it by far doesn't invalidate the testing.

                                        So, myself, @Bertb , @Didi = 3 PSUs, better than 2. I will share with you both the ship-to address ok? Thanks a lot!

                                        :+1:

                                        1 Reply Last reply
                                        0
                                        • A aproxx

                                          I'm really happy to hear that these HLK power modules are considered to be safe. I've been using them for a few weeks already, but didn't have a clue what was inside (and whether they were ACTUALLY safe).

                                          One question regarding the varistor and PTC fuses though:
                                          Any reason (or specifications) why you chose those specific components? I've been looking for myself as well, but came up with slightly different components.

                                          Fuse1 and 2: PTC Resettable Fuses 250V 1A TRF250-1000

                                          Varistor1: [10D391K 10K391 390V varistor diameter 10mm AC 250V DC 320V]
                                          (http://www.aliexpress.com/item/Varistor-10D391K-10D-391K-VDR-10K391-Metal-voltage-dependent-resistor-50pcs-bag/1912418587.html)

                                          Varistor2: [5.5V Varistor original Varistor resistor]
                                          (http://www.aliexpress.com/item/SMD-1206-5-5V-Varistor-original-Varistor-resistor-100pcs-lot/32243046238.html)

                                          If anyone with a bit more experience could have some feedback on these components, that would be really really appreciated!!

                                          B Offline
                                          B Offline
                                          Bertb
                                          wrote on last edited by
                                          #166

                                          @aproxx I would say that the 50 mA fuse is too weak. The HLK draws between 0.1 and 0.2 Amp and can surge 10 Amp. So, I think the 1A version is good for both situations input and output. The varistor is only good for the output.
                                          One thing to consider though. This is also chinese stuff ... is it really safe or are we introducing a new problem? :smile:

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