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  1. Home
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  3. Safe In-Wall AC to DC Transformers??

Safe In-Wall AC to DC Transformers??

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  • Moshe LivneM Moshe Livne

    @petewill @ServiceXp here is the datasheet http://www.hlktech.net/product_detail.php?ProId=54

    it seems to have SCP and OCP but the OTP part seems to be left to the elements. I don't see OVP. I understand nothing of this.... Again, these looks well made, none of the crude soldering and flimsy elements you can see in the other converters (including the ones you get from wall warts). However, it being fully enclosed hides most of the details.

    DidiD Offline
    DidiD Offline
    Didi
    wrote on last edited by
    #24

    @Moshe-Livne said:

    @petewill @ServiceXp here is the datasheet http://www.hlktech.net/product_detail.php?ProId=54

    I will give them a try and order some for testing in a flush box.

    if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

    Moshe LivneM 1 Reply Last reply
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    • DidiD Didi

      @Moshe-Livne said:

      @petewill @ServiceXp here is the datasheet http://www.hlktech.net/product_detail.php?ProId=54

      I will give them a try and order some for testing in a flush box.

      Moshe LivneM Offline
      Moshe LivneM Offline
      Moshe Livne
      Hero Member
      wrote on last edited by
      #25

      @Didi Shame you won't be able to get them for the 4th of July :-)

      1 Reply Last reply
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      • petewillP Offline
        petewillP Offline
        petewill
        Admin
        wrote on last edited by
        #26

        @Didi said:

        I will give them a try and order some for testing in a flush box.

        Great! Let us know what you find. Thanks for doing this!

        My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

        1 Reply Last reply
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        • petewillP petewill

          @ServiceXp Thanks! I wonder if I can steal one of those from an existing device. Any idea what those would be used on?

          (OTP, OVP, SCP)

          Also, is that Over Temp Protection, Over Voltage Protection and Short Circuit Protection??

          These say they are certified and have temp, voltage and short circuit protection. Think it can be trusted?
          http://www.ebay.com/itm/351418782712?_trksid=p2055119.m1438.l2649&ssPageName=STRK%3AMEBIDX%3AIT

          RJ_MakeR Offline
          RJ_MakeR Offline
          RJ_Make
          Hero Member
          wrote on last edited by
          #27

          @petewill said:

          @ServiceXp Thanks! I wonder if I can steal one of those from an existing device. Any idea what those would be used on?

          (OTP, OVP, SCP)

          Also, is that Over Temp Protection, Over Voltage Protection and Short Circuit Protection??

          These say they are certified and have temp, voltage and short circuit protection. Think it can be trusted?
          http://www.ebay.com/itm/351418782712?_trksid=p2055119.m1438.l2649&ssPageName=STRK%3AMEBIDX%3AIT

          Yes that is correct, and I don't think the HLK-OM01 has OTP, so for me, it's out. You looking for a 1 off transformer, or do you have some projects in mind?

          RJ_Make

          petewillP 1 Reply Last reply
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          • RJ_MakeR RJ_Make

            @petewill said:

            @ServiceXp Thanks! I wonder if I can steal one of those from an existing device. Any idea what those would be used on?

            (OTP, OVP, SCP)

            Also, is that Over Temp Protection, Over Voltage Protection and Short Circuit Protection??

            These say they are certified and have temp, voltage and short circuit protection. Think it can be trusted?
            http://www.ebay.com/itm/351418782712?_trksid=p2055119.m1438.l2649&ssPageName=STRK%3AMEBIDX%3AIT

            Yes that is correct, and I don't think the HLK-OM01 has OTP, so for me, it's out. You looking for a 1 off transformer, or do you have some projects in mind?

            petewillP Offline
            petewillP Offline
            petewill
            Admin
            wrote on last edited by
            #28

            @ServiceXp I was thinking about replacing a wall switch. So far all my projects have been outside a wall and I want to make sure I don't do anything stupid with this one. So, one off for now but I may make more in the future.

            My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

            1 Reply Last reply
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            • DrJeffD Offline
              DrJeffD Offline
              DrJeff
              wrote on last edited by
              #29

              I'm seriously thinking it skipping all of these and build a transformerless circuit directly to the board like a true in wall switch, Pete do you want to share this project. I've been playing with this for a little while but haven't had time to put it all together. I can point you to all the places but a board will need to be designed for the switch, that's almost where I'm at! 😀

              petewillP 1 Reply Last reply
              0
              • sundberg84S Offline
                sundberg84S Offline
                sundberg84
                Hardware Contributor
                wrote on last edited by
                #30

                Just à thought... I have these cheap 1$ 240 to 5 v USB power adapters charging 5-6 different equipments every day. These was sent with the equipment as standard so why are they not be safe?

                Controller: Proxmox VM - Home Assistant
                MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                Moshe LivneM 1 Reply Last reply
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                • tbowmoT Offline
                  tbowmoT Offline
                  tbowmo
                  Admin
                  wrote on last edited by
                  #31

                  @sundberg84

                  Some of the aftermarket wallwarts on ebay are very flimsy builds.. Lot's of teardown videos around, describing the different problems with them (like isolation distances not being kept at correct sizes etc).

                  Moshe LivneM 1 Reply Last reply
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                  • tbowmoT tbowmo

                    @sundberg84

                    Some of the aftermarket wallwarts on ebay are very flimsy builds.. Lot's of teardown videos around, describing the different problems with them (like isolation distances not being kept at correct sizes etc).

                    Moshe LivneM Offline
                    Moshe LivneM Offline
                    Moshe Livne
                    Hero Member
                    wrote on last edited by
                    #32

                    @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
                    http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
                    http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

                    it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
                    the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
                    let me know what you think...

                    petewillP RJ_MakeR 3 Replies Last reply
                    0
                    • sundberg84S sundberg84

                      Just à thought... I have these cheap 1$ 240 to 5 v USB power adapters charging 5-6 different equipments every day. These was sent with the equipment as standard so why are they not be safe?

                      Moshe LivneM Offline
                      Moshe LivneM Offline
                      Moshe Livne
                      Hero Member
                      wrote on last edited by
                      #33

                      @sundberg84 I am using these as well, but not enclosed in a box or in the wall. Big difference.... when enclosed, the temp builds up and all the warning signs are hidden so its too late when you see smoke coming out of the wall. If a wall-wart combust on the outside of the wall chances are nothing serious will happen. If it does that inside the wall, with wooden frame nearby its a bit of a worry.

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                      • sundberg84S Offline
                        sundberg84S Offline
                        sundberg84
                        Hardware Contributor
                        wrote on last edited by sundberg84
                        #34

                        @tbowmo @Moshe-Livne Thx - good points.
                        Might be a good idea not to use them at all then... since you are not always home and can detect the smoke before its to late.
                        Hope this HLK-PM01 can be any good use... i dont want to pay 30$ and use z-wave in all in wall switches if i can do it cool and safe with mysensors... then you can play around with motion, light at the same time in the wall socket :)

                        Controller: Proxmox VM - Home Assistant
                        MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                        MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                        RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                        Moshe LivneM 1 Reply Last reply
                        0
                        • sundberg84S sundberg84

                          @tbowmo @Moshe-Livne Thx - good points.
                          Might be a good idea not to use them at all then... since you are not always home and can detect the smoke before its to late.
                          Hope this HLK-PM01 can be any good use... i dont want to pay 30$ and use z-wave in all in wall switches if i can do it cool and safe with mysensors... then you can play around with motion, light at the same time in the wall socket :)

                          Moshe LivneM Offline
                          Moshe LivneM Offline
                          Moshe Livne
                          Hero Member
                          wrote on last edited by
                          #35

                          @sundberg84 everything is a trade off... you take calculated risks all the time, weather you know it or not. With good external ventilation and not being overloaded I think these are safe enough. The meanwell wall wart is probably far superior but I am not sure I want to replace all my zillion wall warts. especially since it only comes with US plug i think and remains to be seen how easy it is to open.

                          1 Reply Last reply
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                          • sundberg84S Offline
                            sundberg84S Offline
                            sundberg84
                            Hardware Contributor
                            wrote on last edited by
                            #36

                            Well, at the moment im building a relay much like the one in petewills video.
                            I used one of these cheap EU plugs from ebay/China.

                            Unforntually i got profe of how things can go if you do it wrong (and also proved my point above wrong). I removed the tiny cables to 240v and replaced it with thicker and longer cables... just in case. I must have used to much solder and got to close to another solder because when i powered it up - the plug lit ut like a blue firework for half a second before my main fuse couldnt take it anymore. :(

                            Well i was at a safe distance, and this is nothing to be proud of... but as a warning and "be safe"...
                            Even if this error for surtain was a man-made error I dont think i will be the last to try cheap wall wart plugs - so if we can find a satisfying "easy-to-use" converted that will be fine.

                            150705-DSC_0078.JPG

                            Controller: Proxmox VM - Home Assistant
                            MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                            MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                            RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                            1 Reply Last reply
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                            • DrJeffD DrJeff

                              I'm seriously thinking it skipping all of these and build a transformerless circuit directly to the board like a true in wall switch, Pete do you want to share this project. I've been playing with this for a little while but haven't had time to put it all together. I can point you to all the places but a board will need to be designed for the switch, that's almost where I'm at! 😀

                              petewillP Offline
                              petewillP Offline
                              petewill
                              Admin
                              wrote on last edited by
                              #37

                              @DrJeff said:

                              I'm seriously thinking it skipping all of these and build a transformerless circuit directly to the board like a true in wall switch, Pete do you want to share this project. I've been playing with this for a little while but haven't had time to put it all together. I can point you to all the places but a board will need to be designed for the switch, that's almost where I'm at! 😀

                              That sounds great! I just don't know if I have the experience to do all that. I'm fine with soldering and following wiring diagrams but that's pretty much the limit to my knowledge. I have a couple other projects on the list before this one but I would be happy to help in any way I can. Also, how easy would it be for other people to replicate the finished product? I think it would be really cool if it could be easy enough for people to build themselves.

                              My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                              1 Reply Last reply
                              0
                              • Moshe LivneM Moshe Livne

                                @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
                                http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
                                http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

                                it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
                                the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
                                let me know what you think...

                                petewillP Offline
                                petewillP Offline
                                petewill
                                Admin
                                wrote on last edited by
                                #38

                                @Moshe-Livne said:

                                @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
                                http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
                                http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

                                it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
                                the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
                                let me know what you think...

                                Those look good! The only problem I potentially see is that it's meant for external use. I would love to find a universal transformer that could be used for everything without having to modify it. Good find though!

                                My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                                Moshe LivneM 1 Reply Last reply
                                0
                                • petewillP petewill

                                  @Moshe-Livne said:

                                  @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
                                  http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
                                  http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

                                  it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
                                  the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
                                  let me know what you think...

                                  Those look good! The only problem I potentially see is that it's meant for external use. I would love to find a universal transformer that could be used for everything without having to modify it. Good find though!

                                  Moshe LivneM Offline
                                  Moshe LivneM Offline
                                  Moshe Livne
                                  Hero Member
                                  wrote on last edited by
                                  #39

                                  @petewill Technically this is not true. The circuit inside the plug was made to be enclosed. Unlike other non brands I trust Meanwell. I have seen the insides of their LED transformers and a friend (that know much more then me) reviewed them as well for lights we built and they are excellent. Everything is always above spec. They are the reference when it comes to CC or CV transformers.

                                  1 Reply Last reply
                                  0
                                  • Moshe LivneM Moshe Livne

                                    @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
                                    http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
                                    http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

                                    it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
                                    the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
                                    let me know what you think...

                                    RJ_MakeR Offline
                                    RJ_MakeR Offline
                                    RJ_Make
                                    Hero Member
                                    wrote on last edited by
                                    #40

                                    @Moshe-Livne said:

                                    @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
                                    http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
                                    http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

                                    it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
                                    the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
                                    let me know what you think...

                                    I think that one would be a good candidate for some testing.

                                    RJ_Make

                                    RJ_MakeR 1 Reply Last reply
                                    0
                                    • petewillP Offline
                                      petewillP Offline
                                      petewill
                                      Admin
                                      wrote on last edited by
                                      #41

                                      @Moshe-Livne @ServiceXp Cool, thanks! By testing, what sort of testing could I do to know it's safe? Also, would I be able to open it up or would I need to keep in in the packaging?

                                      My ultimate goal is to make a in wall switch similar to what I did with the "smart plug" (https://youtu.be/oNpMDN4QqD8). Do you see any other potential problems with putting those electronics in a wall? I want to make sure I don't do anything stupid before I attempt any of this...

                                      I am planning on using relays like this: http://www.ebay.com/itm/261099571172?rmvSB=true

                                      I would be powering lights so I shouldn't be anywhere near the 10A limit on these relays.

                                      Thanks for all the help!

                                      My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                                      DidiD 1 Reply Last reply
                                      0
                                      • petewillP petewill

                                        @Moshe-Livne @ServiceXp Cool, thanks! By testing, what sort of testing could I do to know it's safe? Also, would I be able to open it up or would I need to keep in in the packaging?

                                        My ultimate goal is to make a in wall switch similar to what I did with the "smart plug" (https://youtu.be/oNpMDN4QqD8). Do you see any other potential problems with putting those electronics in a wall? I want to make sure I don't do anything stupid before I attempt any of this...

                                        I am planning on using relays like this: http://www.ebay.com/itm/261099571172?rmvSB=true

                                        I would be powering lights so I shouldn't be anywhere near the 10A limit on these relays.

                                        Thanks for all the help!

                                        DidiD Offline
                                        DidiD Offline
                                        Didi
                                        wrote on last edited by
                                        #42

                                        @petewill said:

                                        @Moshe-Livne @ServiceXp Cool, thanks! By testing, what sort of testing could I do to know it's safe?

                                        I have ordered 5 of them and i will test them at full 600 ma for 4 weeks in a flush box and protocoll data.I think if they don´t smoke we can use them on pcb

                                        if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

                                        RJ_MakeR Moshe LivneM 2 Replies Last reply
                                        0
                                        • RJ_MakeR RJ_Make

                                          @Moshe-Livne said:

                                          @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
                                          http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
                                          http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

                                          it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
                                          the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
                                          let me know what you think...

                                          I think that one would be a good candidate for some testing.

                                          RJ_MakeR Offline
                                          RJ_MakeR Offline
                                          RJ_Make
                                          Hero Member
                                          wrote on last edited by
                                          #43

                                          @ServiceXp

                                          Testing as in:

                                          Ripple / Noise (if you don't have a scope just make sure the sensor does lock up on long run times at max load.)
                                          Measure the heat it generates during full load (find something that can draw 1 amp).
                                          Check to see if you can even fit it and the other components inside of a box that already has wire/switch run to it.

                                          Personally, I would want to crack one of these open and see how it was designed. Making sure it's Ok, the specs look good on it, but you never know....

                                          If the testing looks good, I would not have a problem using it (I would try and keep it in it's case if at all possible, or have one made that will house everything). I do think you are going to need a pretty deep box to fit it all.

                                          We really need a MySensors Micro solution here, but then there is the liability.....

                                          RJ_Make

                                          Moshe LivneM 1 Reply Last reply
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