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  3. Test of Step-Up-Modules (sparkfun, Pololu & china-module) / any other?

Test of Step-Up-Modules (sparkfun, Pololu & china-module) / any other?

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  • A Offline
    A Offline
    ahhk
    Hardware Contributor
    wrote on last edited by
    #6

    440uA and 98uA is far too much! 59uA is quite good but not very good.
    Sleep current is in my config the biggest part, which sucks most of the juice out of the batteries.

    Maybe this is a quality problem of the china-modules?

    I tested my 3 modules with the same node - i just replaced the step-up and measured the current. So my results are based on the same sketch, hardware and lib....

    m26872M 1 Reply Last reply
    0
    • scalzS Offline
      scalzS Offline
      scalz
      Hardware Contributor
      wrote on last edited by
      #7

      @ahhk:
      but your 59uA is not the booster only. if you want low power you will need to change things in software, including removing watchdog first. and cut off all you can. sorry I have no time for a tut for the moment. I am finishing my rev 1.1 for my board and need to make documentations for boards I started.

      and you are right, there are design things which can affect power consumption of different modules. like inductors, capacitors quality, efficiency... that is why I decided to design entirely my board, so I don't depend on different random quality of external modules and it is reproductible..
      Not easy task I think to depend on external module, mainly for ultra low power. The more variables you add in the system, the more luck you have to break your low power..

      1 Reply Last reply
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      • A ahhk

        440uA and 98uA is far too much! 59uA is quite good but not very good.
        Sleep current is in my config the biggest part, which sucks most of the juice out of the batteries.

        Maybe this is a quality problem of the china-modules?

        I tested my 3 modules with the same node - i just replaced the step-up and measured the current. So my results are based on the same sketch, hardware and lib....

        m26872M Offline
        m26872M Offline
        m26872
        Hardware Contributor
        wrote on last edited by
        #8

        @ahhk
        "Quite good" is far from "crap". 59uA looks coherent with @ericvdb 's 60uA. I never claimed I did a comparative test, I just measured what I had laying around. I doubt the differences I measured depend on the step-ups.

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        • scalzS Offline
          scalzS Offline
          scalz
          Hardware Contributor
          wrote on last edited by
          #9

          another thing too.. How do you measure power consumption? do you have uCurrent?
          I say this because you get 28uA from sparkfun module. And in datasheet it says it is 30 uA if Vout is 1.9V and 45uA for Vout 3.3v NCP1402 33T1 model, so it is very near ericvdb results..

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          • A Offline
            A Offline
            ahhk
            Hardware Contributor
            wrote on last edited by
            #10

            My Multimeter is a Peaktech 3410. Manual says: "0,1 µA; +/- 1,5 %".

            BOD disabled, 8mhz internal, only HTU21D and NRF are connected...

            I still dont understand, why my china-module takes 243uA with same configuration...
            I am just replacing the step-up module on the breadboard.

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            • scalzS Offline
              scalzS Offline
              scalz
              Hardware Contributor
              wrote on last edited by
              #11

              oki.
              but for more low power you need to not use the watchdog. and it is used in gw.sleep.
              others tips too are to set unused pins in output mode, and set them = 0 if I remember right. because it consumes too. look at gammon power savings tuto, you will learn interesting things..

              for your china module, I can't see on pictures what is the reference of the booster ic...then looking at datasheet would tell more.

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              • A Offline
                A Offline
                ahhk
                Hardware Contributor
                wrote on last edited by
                #12

                what can i save without the watchdog?
                gw.sleep doesnt work without watchdog, i think? what can be a workaround?

                i found a blog, where someone tested the powersavings by setting the pins to outputmode. This is <1uA. not a big deal...

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                • NeverDieN Offline
                  NeverDieN Offline
                  NeverDie
                  Hero Member
                  wrote on last edited by
                  #13

                  Running Gammon's "Sketch J" drops you down to 150nA, and it doesn't set unused pins to anything.

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                  • scalzS Offline
                    scalzS Offline
                    scalz
                    Hardware Contributor
                    wrote on last edited by
                    #14

                    yes of course setting pins mode is the last optimizations. Like Neverdie said, you should try Sketch J.
                    but you can do all what you want, if your power supply is not good, you will never get <uA..

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                    • A Offline
                      A Offline
                      ahhk
                      Hardware Contributor
                      wrote on last edited by
                      #15

                      To reach <50uA is the target. I dont need to get nA.
                      The difference between 100uA and 50uA is the change intervall of the batteries. every year or nearly every 2 years :D
                      I will take a look at "Sketch J"....sound interesting...

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                      • E Offline
                        E Offline
                        ericvdb
                        wrote on last edited by ericvdb
                        #16

                        Just took the time to shoot a pic of my Step-Up consumption, including a Voltage regulator MCP1702-3.3

                        As you can see, it's consuming 54uA with nothing connected.

                        Step-Up module: link

                        The capacitors are really important, one on the input of the step-up module, the other on the output of the MCP1702-3.3, both are 22uF. Without them, consumption is 2.20mA

                        IMG_0688 (2).JPG

                        rvendrameR 1 Reply Last reply
                        1
                        • icebobI Offline
                          icebobI Offline
                          icebob
                          wrote on last edited by
                          #17

                          @ericvdb great observation. But this board is not an MCP1702, because MCP1702 is a voltage regulator IC

                          E 1 Reply Last reply
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                          • m26872M Offline
                            m26872M Offline
                            m26872
                            Hardware Contributor
                            wrote on last edited by m26872
                            #18

                            Reading this thread again makes me remember another observation I did when was trying to get my mini PIR sensor up and running.

                            I was measuring load current and switched between the old "big" china step-up and the now more common smaller sized one. Identical load. The sleep current was a lot more for the newer smaller one. Could have been those 240uA, not sure but I remember it was the double or something. I was really confused since the two boards look to be populated with the same componets. I didn't look into this further cause I could bearly make the PIR stable on boost supply in any way.

                            Edit. Power Led disabled, of course.

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                            • icebobI Offline
                              icebobI Offline
                              icebob
                              wrote on last edited by
                              #19

                              On my custom node PCB, I will use MCP16251 chip to boost supply to 3.3V.
                              http://ww1.microchip.com/downloads/en/DeviceDoc/25173A.pdf

                              By docs, If I use it from one AA battery (1.5V), the efficiency is ~80%, consumes ~14uA. I think it is not bad.

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                              • icebobI icebob

                                @ericvdb great observation. But this board is not an MCP1702, because MCP1702 is a voltage regulator IC

                                E Offline
                                E Offline
                                ericvdb
                                wrote on last edited by
                                #20

                                @icebob said:

                                @ericvdb great observation. But this board is not an MCP1702, because MCP1702 is a voltage regulator IC

                                Where did you read that it's an MCP1702??

                                This test setup has a Step-Up module to 5V AND a voltage regulator to 3.3V. I never mentioned the MCP is included in the Step-Up module.

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                                • icebobI Offline
                                  icebobI Offline
                                  icebob
                                  wrote on last edited by
                                  #21

                                  @ericvdb Sorry, I read somethingh wrong :)

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                                  • E ericvdb

                                    Just took the time to shoot a pic of my Step-Up consumption, including a Voltage regulator MCP1702-3.3

                                    As you can see, it's consuming 54uA with nothing connected.

                                    Step-Up module: link

                                    The capacitors are really important, one on the input of the step-up module, the other on the output of the MCP1702-3.3, both are 22uF. Without them, consumption is 2.20mA

                                    IMG_0688 (2).JPG

                                    rvendrameR Offline
                                    rvendrameR Offline
                                    rvendrame
                                    Hero Member
                                    wrote on last edited by
                                    #22

                                    @ericvdb , do you have any data sheet for this step-up? Or do you know which is the core chip?

                                    Home Assistant / Vera Plus UI7
                                    ESP8266 GW + mySensors 2.3.2
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                                    0
                                    • E Offline
                                      E Offline
                                      ericvdb
                                      wrote on last edited by
                                      #23

                                      No time to look for the datasheet atm, but here are some pics:

                                      IMG_0695.JPG

                                      IMG_0696.JPG

                                      IMG_0697.JPG

                                      1 Reply Last reply
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                                      • scalzS Offline
                                        scalzS Offline
                                        scalz
                                        Hardware Contributor
                                        wrote on last edited by scalz
                                        #24

                                        Hi.

                                        maybe it could help some people to "evaluate theoretical" quiescent current...

                                        if I remember right (I am not in front of my stuff), we can calculate the theoretical power consumption at Input like this:

                                        I_input = (Vout * I_circuit)/(Vbat * Eff)

                                        where
                                        I_input = power consumption at Input
                                        Vout = booster voltage output
                                        I_circuit = power consumption of the circuit
                                        Vbat = battery voltage
                                        Eff = booster efficiency for Vout and Vbat

                                        Now, if we take MCP1651, and says we have:

                                        • a circuit which consumes 50uA (including booster quiescent current, sensors, leakage and a well designed circuit...)
                                        • a MCP16251 booster with 3.3V output on a single 1.5V cell. Efficiency won't be the same during the whole life. And it is not an ultra high efficiency booster or it it would be named like "ultra high" (when they can, they do advertisement ;) ). This is why we can only see the efficiency at 1mA. But what is efficiency under very light loads (<100uA)? It should need to be tested. no matter, we assume it is like on datasheet.
                                          So here we have Eff=85% at VIN=1.5V and Eff=80% at 0.9V (near end of life)

                                        Some maths gives us:
                                        I_input = (Vout * I_circuit)/(Vbat * Eff)
                                        I_input = (3.3V * 50uA)/(1.5V * 0.85)
                                        I_input= 129uA
                                        So it should use approximatively 129uA at Input/batt.

                                        Another maths, if batt is at the end of life:
                                        I_input = (3.3V * 50uA)/(0.9V * 0.80)
                                        I_input= 229uA

                                        So here we can see that quiescent current of booster is not always the biggest problem.

                                        I hope it can help in your choice. And I hope to have not done a mistake lol!

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                                        • icebobI Offline
                                          icebobI Offline
                                          icebob
                                          wrote on last edited by
                                          #25

                                          @scalz: thank you for you calculation. It's interesting. I will measure it if I receive the MCP16251.

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