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  3. How best to find the "best" small solar panel of a particular size?

How best to find the "best" small solar panel of a particular size?

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  • gohanG Offline
    gohanG Offline
    gohan
    Mod
    wrote on last edited by
    #33

    what did you expect from the quality checks in China? 😁

    NeverDieN 1 Reply Last reply
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    • gohanG gohan

      what did you expect from the quality checks in China? 😁

      NeverDieN Offline
      NeverDieN Offline
      NeverDie
      Hero Member
      wrote on last edited by NeverDie
      #34

      @gohan said in How best to find the "best" small solar panel of a particular size?:

      what did you expect from the quality checks in China? 😁

      Well, to be honest, what I expected was that they would all be roughly the same, but probably far short of what was claimed.

      Where are your solar cells made? China, right? How are you dealing with the variation in what you get? I could buy solar cells from Digikey that are much more uniform, but they'd probably cost 6-10x as much. So, should I just buy more than I need from China and bin them myself? Or should I change the design to assume the worst of the possible range? Or buy from a seller with a better reputation? I think I'll try the later first.

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      • NeverDieN Offline
        NeverDieN Offline
        NeverDie
        Hero Member
        wrote on last edited by
        #35

        Interestingly, in direct sunlight they all measure at an open circuit voltage of 7v +- 0.1v. So, go figure as to why the range is so much wider under dim conditions.

        mfalkviddM wallyllamaW 2 Replies Last reply
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        • NeverDieN NeverDie

          Interestingly, in direct sunlight they all measure at an open circuit voltage of 7v +- 0.1v. So, go figure as to why the range is so much wider under dim conditions.

          mfalkviddM Offline
          mfalkviddM Offline
          mfalkvidd
          Mod
          wrote on last edited by
          #36

          @NeverDie couldn't the variations be due to small changes in lighting when you tested?

          NeverDieN 1 Reply Last reply
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          • mfalkviddM mfalkvidd

            @NeverDie couldn't the variations be due to small changes in lighting when you tested?

            NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by
            #37

            @mfalkvidd I doubt it. I measured it more than once, and it was repeatable.

            NeverDieN 1 Reply Last reply
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            • NeverDieN NeverDie

              @mfalkvidd I doubt it. I measured it more than once, and it was repeatable.

              NeverDieN Offline
              NeverDieN Offline
              NeverDie
              Hero Member
              wrote on last edited by
              #38

              @NeverDie

              Anyhow, I'm going to string a number of these cheap panels in series and see if I can power a mote off of mere moonlight. I think it will probably work, which would be pretty cool.

              mfalkviddM 1 Reply Last reply
              1
              • NeverDieN NeverDie

                @NeverDie

                Anyhow, I'm going to string a number of these cheap panels in series and see if I can power a mote off of mere moonlight. I think it will probably work, which would be pretty cool.

                mfalkviddM Offline
                mfalkviddM Offline
                mfalkvidd
                Mod
                wrote on last edited by
                #39

                @NeverDie Interesting. Let us know what result you get.

                NeverDieN 2 Replies Last reply
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                • mfalkviddM mfalkvidd

                  @NeverDie Interesting. Let us know what result you get.

                  NeverDieN Offline
                  NeverDieN Offline
                  NeverDie
                  Hero Member
                  wrote on last edited by NeverDie
                  #40

                  @mfalkvidd
                  Will do. Have you found a good source for mini/micro solar panels? Not being confident about what I would actually get, to date my purchases have been somewhat random.

                  I think the Solar Bit would probably be excellent for moonlight powered motes, if only because their combined size would still be small enough so as not to be awkward. Of course, being powered by moonbeams is an artificial objective. What it would really mean is that your mote could probably be powered just about anywhere that's not completely sealed off from light. Any indoor living space that's not a closet would probably get enough light.

                  mfalkviddM 1 Reply Last reply
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                  • NeverDieN NeverDie

                    @mfalkvidd
                    Will do. Have you found a good source for mini/micro solar panels? Not being confident about what I would actually get, to date my purchases have been somewhat random.

                    I think the Solar Bit would probably be excellent for moonlight powered motes, if only because their combined size would still be small enough so as not to be awkward. Of course, being powered by moonbeams is an artificial objective. What it would really mean is that your mote could probably be powered just about anywhere that's not completely sealed off from light. Any indoor living space that's not a closet would probably get enough light.

                    mfalkviddM Offline
                    mfalkviddM Offline
                    mfalkvidd
                    Mod
                    wrote on last edited by
                    #41

                    @NeverDie I bought my first two over a year ago. Have not used them yet. So no, nothing useful unfortunately.

                    NeverDieN 1 Reply Last reply
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                    • mfalkviddM mfalkvidd

                      @NeverDie I bought my first two over a year ago. Have not used them yet. So no, nothing useful unfortunately.

                      NeverDieN Offline
                      NeverDieN Offline
                      NeverDie
                      Hero Member
                      wrote on last edited by
                      #42

                      @mfalkvidd
                      It's a pity this topic hasn't attracted more interest. I guess people are happy with their batteries.

                      1 Reply Last reply
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                      • mfalkviddM Offline
                        mfalkviddM Offline
                        mfalkvidd
                        Mod
                        wrote on last edited by
                        #43

                        There seems to be a sweet spot at 6V 1W when it comes to price/performance, at least specified performance. Smaller panels are relatively expensive, and so are larger. I have ordered four of these but they haven't arrived yet.

                        I have been looking for flexible panels, something that could be folded or rolled up, but haven't found anything with a decent price so far.

                        1 Reply Last reply
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                        • NeverDieN Offline
                          NeverDieN Offline
                          NeverDie
                          Hero Member
                          wrote on last edited by
                          #44

                          I think that's because that's where the market demand is. It's hard to find smaller panels generally. I have these on order, but neither has yet arrived:

                          https://www.aliexpress.com/snapshot/0.html?orderId=83597824322273&productId=32253274314

                          https://www.aliexpress.com/snapshot/0.html?orderId=83519564882273&productId=32644217312

                          1 Reply Last reply
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                          • gohanG Offline
                            gohanG Offline
                            gohan
                            Mod
                            wrote on last edited by
                            #45

                            The problem of adding up panels is that your node would get quite big. The other day I was listening to a podcast and they were talking about a new sensor device with a special paint on the case that acts as a solar panel that charges the internal battery/supercap that needs to be much smaller than usual battery powered sensors

                            NeverDieN 1 Reply Last reply
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                            • gohanG gohan

                              The problem of adding up panels is that your node would get quite big. The other day I was listening to a podcast and they were talking about a new sensor device with a special paint on the case that acts as a solar panel that charges the internal battery/supercap that needs to be much smaller than usual battery powered sensors

                              NeverDieN Offline
                              NeverDieN Offline
                              NeverDie
                              Hero Member
                              wrote on last edited by
                              #46

                              @gohan said in How best to find the "best" small solar panel of a particular size?:

                              The problem of adding up panels is that your node would get quite big. The other day I was listening to a podcast and they were talking about a new sensor device with a special paint on the case that acts as a solar panel that charges the internal battery/supercap that needs to be much smaller than usual battery powered sensors

                              Yes, that's why I mentioned that Solar Bits (which are just 7mm x 22mm in size but deliver 4.7v) might be a good fit for multiple panels in series. The sum of their areas wouldn't be large. But they come at a price... https://www.digikey.com/product-detail/en/ixys/KXOB22-01X8F/KXOB22-01X8F-ND/4840081

                              Do you have a link to the podcast? Never before heard of a paint that produces solar power. Is it something I can buy?

                              gohanG 1 Reply Last reply
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                              • mfalkviddM mfalkvidd

                                @NeverDie Interesting. Let us know what result you get.

                                NeverDieN Offline
                                NeverDieN Offline
                                NeverDie
                                Hero Member
                                wrote on last edited by
                                #47

                                @mfalkvidd said in How best to find the "best" small solar panel of a particular size?:

                                @NeverDie Interesting. Let us know what result you get.

                                I just now tried four 6v panels powered in series by moonlight just to see what would happen, and it produced only 0.06v. :( So, scratch that idea.

                                mfalkviddM 1 Reply Last reply
                                0
                                • NeverDieN NeverDie

                                  @mfalkvidd said in How best to find the "best" small solar panel of a particular size?:

                                  @NeverDie Interesting. Let us know what result you get.

                                  I just now tried four 6v panels powered in series by moonlight just to see what would happen, and it produced only 0.06v. :( So, scratch that idea.

                                  mfalkviddM Offline
                                  mfalkviddM Offline
                                  mfalkvidd
                                  Mod
                                  wrote on last edited by
                                  #48

                                  @NeverDie ths is slightly off topic, but can you recommend any rectifier with low drop voltage to use to prevent the solar panel from discharging the supercap/battery? I'm not comfortable with SMD, so I need to find something that's big enough to hand solder, has low drop and doesn't cost too much.

                                  NeverDieN 1 Reply Last reply
                                  0
                                  • NeverDieN NeverDie

                                    @gohan said in How best to find the "best" small solar panel of a particular size?:

                                    The problem of adding up panels is that your node would get quite big. The other day I was listening to a podcast and they were talking about a new sensor device with a special paint on the case that acts as a solar panel that charges the internal battery/supercap that needs to be much smaller than usual battery powered sensors

                                    Yes, that's why I mentioned that Solar Bits (which are just 7mm x 22mm in size but deliver 4.7v) might be a good fit for multiple panels in series. The sum of their areas wouldn't be large. But they come at a price... https://www.digikey.com/product-detail/en/ixys/KXOB22-01X8F/KXOB22-01X8F-ND/4840081

                                    Do you have a link to the podcast? Never before heard of a paint that produces solar power. Is it something I can buy?

                                    gohanG Offline
                                    gohanG Offline
                                    gohan
                                    Mod
                                    wrote on last edited by
                                    #49

                                    @NeverDie I have to look at it but it's in Italian and the paint it wasn't just simple paint, but different layers of semiconductor materials printed on the case, so something quite difficult to do at home.

                                    @mfalkvidd I usually seen schottky diodes on the solar panel for that purpose.

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                                    • mfalkviddM mfalkvidd

                                      @NeverDie ths is slightly off topic, but can you recommend any rectifier with low drop voltage to use to prevent the solar panel from discharging the supercap/battery? I'm not comfortable with SMD, so I need to find something that's big enough to hand solder, has low drop and doesn't cost too much.

                                      NeverDieN Offline
                                      NeverDieN Offline
                                      NeverDie
                                      Hero Member
                                      wrote on last edited by
                                      #50

                                      @mfalkvidd

                                      Not sure about through-hole blocking diodes. I'm using 1PS79SB30, which is SMD, but reverse current leakage is just 10na. Practically all the new good stuff is SMD, so you're severely impaired if you don't make the jump to SMD. SMD is nothing to be afraid of. Presently I'm hand soldering everything, including all SMD parts.

                                      mfalkviddM 1 Reply Last reply
                                      1
                                      • NeverDieN NeverDie

                                        @mfalkvidd

                                        Not sure about through-hole blocking diodes. I'm using 1PS79SB30, which is SMD, but reverse current leakage is just 10na. Practically all the new good stuff is SMD, so you're severely impaired if you don't make the jump to SMD. SMD is nothing to be afraid of. Presently I'm hand soldering everything, including all SMD parts.

                                        mfalkviddM Offline
                                        mfalkviddM Offline
                                        mfalkvidd
                                        Mod
                                        wrote on last edited by
                                        #51

                                        @NeverDie thanks. How do you handle lead times för pcb manifacturing? Or is it possible to buy prototype pcb cards? I'm worried project lead times will 10x if I need to wait for pcb milling for each iteration.

                                        NeverDieN 1 Reply Last reply
                                        0
                                        • mfalkviddM mfalkvidd

                                          @NeverDie thanks. How do you handle lead times för pcb manifacturing? Or is it possible to buy prototype pcb cards? I'm worried project lead times will 10x if I need to wait for pcb milling for each iteration.

                                          NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by NeverDie
                                          #52

                                          @mfalkvidd said in How best to find the "best" small solar panel of a particular size?:

                                          @NeverDie thanks. How do you handle lead times för pcb manifacturing? Or is it possible to buy prototype pcb cards? I'm worried project lead times will 10x if I need to wait for pcb milling for each iteration.

                                          I'm not sure how others handle it, but what I do is solder each individual SMD part onto pre-made breakout board for SMD parts. Here's an example of one I use frequently: https://www.aliexpress.com/item/100pcs-SOT23-SOP10-MSOP10-Umax-SOP23-to-DIP10-Pinboard-SMD-To-DIP-Adapter-Plate-0-5mm/32769473900.html?spm=2114.13010608.0.0.exgj0t
                                          Then I attach header pins to it and complementary header pins onto a general purpose protoboard, such as: https://www.aliexpress.com/item/10pcs-3X7cm-3-7cm-Double-Side-Prototype-pcb-Breadboard-Universal-for-Arduino-1-6mm2-54mm-Practice/32655345057.html?spm=2114.13010608.0.0.exgj0t
                                          Then I literally plug the SMD part into the protoboard. I then solder wired connections among the various parts. Sometimes I'll use breadboards, but I prefer this method because the wiring on breadboards can get rather loose, which becomes a headache, whereas doing soldered wire connections on protoboard, the connections are great quality and "made" forever until you decide to change them. I do it this way first rather than going straight to PCB because of the long PCB fab time (on average around 2 weeks for me from OSH PARK). Once I verify the design is correct using the protoboard, then I'll translate it to PCB as the final step. Also, while I'm waiting for the PCB to arrive, I have a solid working prototype, so I can continue working on whatever is next and the turnaround time for PCB fabrication isn't quite so painful.

                                          Does that answer your question?

                                          mfalkviddM 1 Reply Last reply
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