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  3. How best to find the "best" small solar panel of a particular size?

How best to find the "best" small solar panel of a particular size?

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  • NeverDieN NeverDie

    @novicit said in How best to find the "best" small solar panel of a particular size?:

    Also have a 2nd outside node in testing using the Ceech solar board (A great PCB also!), a 18650 battery and the same solar panel. So far the battery has gone 2 months and is at 3.85V without the panel connected. In testing, the solar panel has no problem charging the battery. In fact so much, I am going to add a FET to disconnect the solar panel periodically to allow the battery to cycle some.

    I'm not aware of any advantages to cycling a LiPo battery. As mentioned by Gohan, though, charging to just 80% does seem to extend lifespan.

    Better yet, use a LiFeP04 battery. They're safer, and you don't need to down convert their voltage because their max charge is 3.6v.

    I prefer supercaps mainly because they should last practically forever.

    alexsh1A Offline
    alexsh1A Offline
    alexsh1
    wrote on last edited by
    #64

    @NeverDie Did you look at @ceech solar harvesting boards?
    My experience with solar panels is this. There are so many of them with the claiming same spec,. but behaving differently in real life. I think the same reason is quality. I have a weather station using ceech's board with temp/hum/baro/lightning/light sensors and nrf24l01+, 5V 1.2W solar panel and 3.7v 400mA LiPO. This has been running for some time. I was actually surprised that the battery is being charged even on a dark winter day. Some harvesting even is possible without the sun.

    Now I have been looking at replacing LiPO with a solar harvesting board and a few supercaps. Do you think 10F would be enough? Or shall I go for something higher like 20F or 50F?

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    • NeverDieN NeverDie

      Interestingly, in direct sunlight they all measure at an open circuit voltage of 7v +- 0.1v. So, go figure as to why the range is so much wider under dim conditions.

      wallyllamaW Offline
      wallyllamaW Offline
      wallyllama
      wrote on last edited by
      #65

      @NeverDie were they all at the same angle to the light source? If you laid them out on a table and shone a lamp, theynwill be at different angles and have different results.

      alexsh1A 1 Reply Last reply
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      • wallyllamaW wallyllama

        @NeverDie were they all at the same angle to the light source? If you laid them out on a table and shone a lamp, theynwill be at different angles and have different results.

        alexsh1A Offline
        alexsh1A Offline
        alexsh1
        wrote on last edited by
        #66

        @wallyllama I would say that in the similar circumstances different solar panels do behave differently due to quality solar cells, i.e. manufacturing quality as well as efficiency.

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        • NeverDieN NeverDie

          @novicit said in How best to find the "best" small solar panel of a particular size?:

          Also have a 2nd outside node in testing using the Ceech solar board (A great PCB also!), a 18650 battery and the same solar panel. So far the battery has gone 2 months and is at 3.85V without the panel connected. In testing, the solar panel has no problem charging the battery. In fact so much, I am going to add a FET to disconnect the solar panel periodically to allow the battery to cycle some.

          I'm not aware of any advantages to cycling a LiPo battery. As mentioned by Gohan, though, charging to just 80% does seem to extend lifespan.

          Better yet, use a LiFeP04 battery. They're safer, and you don't need to down convert their voltage because their max charge is 3.6v.

          I prefer supercaps mainly because they should last practically forever.

          NeverDieN Offline
          NeverDieN Offline
          NeverDie
          Hero Member
          wrote on last edited by NeverDie
          #67

          @NeverDie said in How best to find the "best" small solar panel of a particular size?:

          @novicit said in How best to find the "best" small solar panel of a particular size?:

          Also have a 2nd outside node in testing using the Ceech solar board (A great PCB also!), a 18650 battery and the same solar panel. So far the battery has gone 2 months and is at 3.85V without the panel connected. In testing, the solar panel has no problem charging the battery. In fact so much, I am going to add a FET to disconnect the solar panel periodically to allow the battery to cycle some.

          Thanks for the pointer to Ceech. I hadn't been aware of him, but I see that his Ebay store has a lot of interesting boards, including this one:
          http://www.ebay.com/itm/Solar-Energy-Harvesting-power-supply-w-LTC3108-and-super-capacitor-storage-/331974364829?hash=item4d4b36ce9d:g:tXwAAOSwmLlX4Osy
          which I may order just for fun.

          Impossible for me to really answer your question, as it all depends on what your current drains are. A 10F supercap isn't really much compared to a 400mah Lipo.

          alexsh1A 1 Reply Last reply
          1
          • NeverDieN NeverDie

            @NeverDie said in How best to find the "best" small solar panel of a particular size?:

            @novicit said in How best to find the "best" small solar panel of a particular size?:

            Also have a 2nd outside node in testing using the Ceech solar board (A great PCB also!), a 18650 battery and the same solar panel. So far the battery has gone 2 months and is at 3.85V without the panel connected. In testing, the solar panel has no problem charging the battery. In fact so much, I am going to add a FET to disconnect the solar panel periodically to allow the battery to cycle some.

            Thanks for the pointer to Ceech. I hadn't been aware of him, but I see that his Ebay store has a lot of interesting boards, including this one:
            http://www.ebay.com/itm/Solar-Energy-Harvesting-power-supply-w-LTC3108-and-super-capacitor-storage-/331974364829?hash=item4d4b36ce9d:g:tXwAAOSwmLlX4Osy
            which I may order just for fun.

            Impossible for me to really answer your question, as it all depends on what your current drains are. A 10F supercap isn't really much compared to a 400mah Lipo.

            alexsh1A Offline
            alexsh1A Offline
            alexsh1
            wrote on last edited by
            #68

            @NeverDie OK, I have a low powered board based on ceech 328p (pro mini footprint) board with a few sensors and nrf24l01+. LiPO 400mA is an overkill - the battery almost never goes below 4V. I just have a spare one from my RPi3 UPS (UPS Plco).

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            • alexsh1A Offline
              alexsh1A Offline
              alexsh1
              wrote on last edited by
              #69

              This is proposed by Sparkfun - very simple diagram

              alt text

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              • gohanG Offline
                gohanG Offline
                gohan
                Mod
                wrote on last edited by
                #70

                That's a simple circuit, but it lacks the balancing of the supercaps or at least the individual overvoltage protection

                alexsh1A 1 Reply Last reply
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                • gohanG gohan

                  That's a simple circuit, but it lacks the balancing of the supercaps or at least the individual overvoltage protection

                  alexsh1A Offline
                  alexsh1A Offline
                  alexsh1
                  wrote on last edited by
                  #71

                  @gohan you can go for one large cap. I think the idea here is to keep it very simple

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                  • gohanG Offline
                    gohanG Offline
                    gohan
                    Mod
                    wrote on last edited by
                    #72

                    The idea is to put them in series to increase voltage

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                    • NeverDieN Offline
                      NeverDieN Offline
                      NeverDie
                      Hero Member
                      wrote on last edited by
                      #73

                      It's a buck converter. Here's the datasheet for the chip that's on it: http://cds.linear.com/docs/en/datasheet/35881fc.pdf

                      So, it's for the case of having a solar panel that produces more volts than the target device can handle. It's a larger solar panel than the ones we've been discussing.

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                      • gohanG Offline
                        gohanG Offline
                        gohan
                        Mod
                        wrote on last edited by
                        #74

                        Even with a 5V panel you still need 2 supercaps in series or get the 5v supercaps but they have less capacitance. I have ordered those 5v 4F too so I'll have to see how they behave

                        alexsh1A NeverDieN 2 Replies Last reply
                        0
                        • gohanG gohan

                          Even with a 5V panel you still need 2 supercaps in series or get the 5v supercaps but they have less capacitance. I have ordered those 5v 4F too so I'll have to see how they behave

                          alexsh1A Offline
                          alexsh1A Offline
                          alexsh1
                          wrote on last edited by
                          #75

                          @gohan can you ask what is it you are trying to use supercapacitors for? Which board? What's your sleep / TX consumption?

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                          • gohanG gohan

                            Even with a 5V panel you still need 2 supercaps in series or get the 5v supercaps but they have less capacitance. I have ordered those 5v 4F too so I'll have to see how they behave

                            NeverDieN Offline
                            NeverDieN Offline
                            NeverDie
                            Hero Member
                            wrote on last edited by
                            #76

                            @gohan said in How best to find the "best" small solar panel of a particular size?:

                            Even with a 5V panel you still need 2 supercaps in series or get the 5v supercaps but they have less capacitance. I have ordered those 5v 4F too so I'll have to see how they behave

                            It depends on how you want to handle the charge termination. If all you want to do is use a blocking diode, as in the sparkfun schematic, then yes. However, remember that if you put two capacitors in series, they have half the capacitance. Furthermore, if you do charge them to 5v, you'll have to step down that voltage one way or another, or else you'll fry the radio on your node. That's why I've gone the direction of using a larger supercap, but terminating the charge when it gets near its rated limit. Yes, you can buy supercaps that are rated up to 5.5v, but they're relatively expensive compared to the 2.7v rated ones.

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                            • gohanG Offline
                              gohanG Offline
                              gohan
                              Mod
                              wrote on last edited by
                              #77

                              it is all a matter of what components you want to use: if you go 5v you can still use a LDO to power your devices, otherwise you need a boost converter at least for arduino. As soon as I receive those buck-boost converters I'll put them to the test, but so far they are in an unknown place (tracking shows they left china a month ago and still missing any further info)

                              NeverDieN 1 Reply Last reply
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                              • gohanG gohan

                                it is all a matter of what components you want to use: if you go 5v you can still use a LDO to power your devices, otherwise you need a boost converter at least for arduino. As soon as I receive those buck-boost converters I'll put them to the test, but so far they are in an unknown place (tracking shows they left china a month ago and still missing any further info)

                                NeverDieN Offline
                                NeverDieN Offline
                                NeverDie
                                Hero Member
                                wrote on last edited by
                                #78

                                @gohan said in How best to find the "best" small solar panel of a particular size?:

                                it is all a matter of what components you want to use: if you go 5v you can still use a LDO to power your devices, otherwise you need a boost converter at least for arduino. As soon as I receive those buck-boost converters I'll put them to the test, but so far they are in an unknown place (tracking shows they left china a month ago and still missing any further info)

                                Well, yes and no. I think the challenging case is how to make it as small as possible but still low cost and fairly simple.

                                alexsh1A 1 Reply Last reply
                                0
                                • NeverDieN NeverDie

                                  @gohan said in How best to find the "best" small solar panel of a particular size?:

                                  it is all a matter of what components you want to use: if you go 5v you can still use a LDO to power your devices, otherwise you need a boost converter at least for arduino. As soon as I receive those buck-boost converters I'll put them to the test, but so far they are in an unknown place (tracking shows they left china a month ago and still missing any further info)

                                  Well, yes and no. I think the challenging case is how to make it as small as possible but still low cost and fairly simple.

                                  alexsh1A Offline
                                  alexsh1A Offline
                                  alexsh1
                                  wrote on last edited by
                                  #79

                                  Personally, with exception of a few cases, I dropped 5V boards in favour of 3.3V ones. All transmitters - nrf24l01+ or rfm69 or rfm95 or eap8266 / esp32 are using 3.3V and can be fed by 2.7V

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                                  • gohanG Offline
                                    gohanG Offline
                                    gohan
                                    Mod
                                    wrote on last edited by
                                    #80

                                    I think nobody is talking about using 5v boards

                                    alexsh1A 1 Reply Last reply
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                                    • NeverDieN Offline
                                      NeverDieN Offline
                                      NeverDie
                                      Hero Member
                                      wrote on last edited by NeverDie
                                      #81

                                      I think I'm trending toward including a 3.3v boost converter with a "pass-through". So, either:
                                      https://www.openhardware.io/view/285/33v-Boost-Converter-with-Pass-Through
                                      or
                                      https://www.openhardware.io/view/279/Adjustable-Boost-Converter-with-Pass-Through
                                      or possibly:
                                      https://www.digikey.com/product-detail/en/microchip-technology/MCP1642D-33I-MS/MCP1642D-33I-MS-ND/5137719

                                      That way, if you have a sensor that needs to be powered at 3.3v, or the voltage on the supercap has fallen below 1.8v, you turn on the boost converter, but only for as long as it's needed. All the other times, you leave it turned off and running your node directly from the supercap voltage, because boost converters are generally quite inefficient.

                                      Thoughts?

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                                      • gohanG gohan

                                        I think nobody is talking about using 5v boards

                                        alexsh1A Offline
                                        alexsh1A Offline
                                        alexsh1
                                        wrote on last edited by
                                        #82

                                        @gohan perhaps I misunderstood you - why do you need 5V caps?

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                                        • gohanG Offline
                                          gohanG Offline
                                          gohan
                                          Mod
                                          wrote on last edited by
                                          #83

                                          because if you have a 5v solar panel you can charge it directly from the solar panel and then use an LDO to get the 3.3v or a buck-boost converter to always have 3.3v (in case you are using rfm69hw that requires a little higher voltage than rfm69h). Of course you could have a 5v->2.7v buck converter to charge the supercap and then use it to directly power your boards. My only biggest concern it to avoid overcharging the supercap, so using a 5.5V supercap you have a safe margin when using a 5V solar panel (could be a 6V panel and add 1 or 2 diodes to drop voltage a little )

                                          alexsh1A 1 Reply Last reply
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