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  3. 💬 RFM69 Livolo 2 channels 1 way EU switch(VL-C700X-1_Ver_C2)

💬 RFM69 Livolo 2 channels 1 way EU switch(VL-C700X-1_Ver_C2)

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mysensorslivolo
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  • TigroenotT Tigroenot

    @tonnerre33 well, the reason for that is that livolo switch power circuit board contains two power circuits :)
    One is a standby power which feeds the MC while all lamps are off and another one is the circuit that powers the whole system while at least one of the lamps is on (for two lamps switch).

    tonnerre33T Offline
    tonnerre33T Offline
    tonnerre33
    Hardware Contributor
    wrote on last edited by tonnerre33
    #18

    @Tigroenot Thank you for your comment.
    I understand there is 2 power circuits, but i don't understand why the mosfet burnt, after wire a bridge across the 100K resistor and after few commands (not immediatly).

    I did many simulations with LTspice and i didn't find the reason...

    I think he has burnt when i have the lamp 1 on and i have pushed on the other button without lamp 2 connected on the livolo.

    If someone have any idea, that's will be helpfull for not burn another mofset. ^^

    Now i'am waiting the deliveri of the mofset and i am hoping that is the HS component ;)

    1 Reply Last reply
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    • mtiutiuM Offline
      mtiutiuM Offline
      mtiutiu
      Hardware Contributor
      wrote on last edited by mtiutiu
      #19

      Good news everyone! I managed to set up a test board in order to verify the new Livolo relays/power board and with the required modifications IT WORKS!!! as the previous one did from my old project. This time only 2 modifications are required on the board instead of 3 because the 12-14V supply is already connected now to the 2x7 connector.

      I expected this to work as the power/relays board didn't changed - they placed the same set of components but in some different places and I was able to recognize the base layout.

      @tonnerre33 Maybe yo wired something wrong..but for me it worked from the start. I will post here images and test results so stay tuned.

      There you have it in action(sorry for my phone camera and delays): MySensors Livolo in action

      Power/relays board required modifications(red lines represent wires - you could desolder those components too and just put some solder/wire bridges)
      0_1495111492698_Office Lens 20170518-091733.jpg

      Next as seen in the video I wired a cheap dc-dc step down converter bought from Aliexpress to the 12-14V pin from the connector and ground and used its 3.3V output to power up the arduino pro mini board. The RELAY 1 - S and 1- R pins mean: channel 1(or 2 - it doesn't matter as the channels are identical) Set and Reset(because we have bi-stable relays). Those were wired to some digital outputs on arduino pro mini as seen here:
      0_1495111829350_IMG_20170518_151743.jpg

      tonnerre33T 1 Reply Last reply
      1
      • mtiutiuM mtiutiu

        Good news everyone! I managed to set up a test board in order to verify the new Livolo relays/power board and with the required modifications IT WORKS!!! as the previous one did from my old project. This time only 2 modifications are required on the board instead of 3 because the 12-14V supply is already connected now to the 2x7 connector.

        I expected this to work as the power/relays board didn't changed - they placed the same set of components but in some different places and I was able to recognize the base layout.

        @tonnerre33 Maybe yo wired something wrong..but for me it worked from the start. I will post here images and test results so stay tuned.

        There you have it in action(sorry for my phone camera and delays): MySensors Livolo in action

        Power/relays board required modifications(red lines represent wires - you could desolder those components too and just put some solder/wire bridges)
        0_1495111492698_Office Lens 20170518-091733.jpg

        Next as seen in the video I wired a cheap dc-dc step down converter bought from Aliexpress to the 12-14V pin from the connector and ground and used its 3.3V output to power up the arduino pro mini board. The RELAY 1 - S and 1- R pins mean: channel 1(or 2 - it doesn't matter as the channels are identical) Set and Reset(because we have bi-stable relays). Those were wired to some digital outputs on arduino pro mini as seen here:
        0_1495111829350_IMG_20170518_151743.jpg

        tonnerre33T Offline
        tonnerre33T Offline
        tonnerre33
        Hardware Contributor
        wrote on last edited by tonnerre33
        #20

        @mtiutiu Did you try with only a brige on the 100K resistor ?
        Which type of lamp and power did you use ?

        mtiutiuM 1 Reply Last reply
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        • tonnerre33T tonnerre33

          @mtiutiu Did you try with only a brige on the 100K resistor ?
          Which type of lamp and power did you use ?

          mtiutiuM Offline
          mtiutiuM Offline
          mtiutiu
          Hardware Contributor
          wrote on last edited by mtiutiu
          #21

          @tonnerre33

          CFL - 15W. No, I wired both bridges.

          Here's a quick block diagram for the whole circuit. I hope that I didn't missed anything or wired wrong there.
          0_1495177330988_livolo_arduino_block_diagram.png

          Well in reality the internal relay contact is not wired like in my diagram but to some extra circuits in order to provide voltage when the switch is closed - this is just a quick and dirty overview of the system.

          The test circuit is working now for more than an hour with no problems. Oh..and the old project that I made for Livolo is in production now for more than a month and it works flawlessly.

          I tested both CFL and LED bulbs - 5W was the lowest that I tried and it worked perfectly in both cases. The important part here is the parallel capacitor across the light bulb which gives the extra current that the standby circuit needs from the Livolo board in order to power the whole thing. The most sensitive part is the standby circuit because in that case the light bulb is OFF and it cannot provide enough current in this state - this is obvious because the load which is in series is turned off so only a small amount of current is present in the series circuit.

          This works for the original board because the touch sensing part draws very little current(under a 1mA I think) and the radio receiver (in the RC variant) which they use draws 5mA or so. This compared with MySensors RFM69W which draws 60mA peak and on average 20-30mA or so.

          tonnerre33T 1 Reply Last reply
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          • mtiutiuM mtiutiu

            @tonnerre33

            CFL - 15W. No, I wired both bridges.

            Here's a quick block diagram for the whole circuit. I hope that I didn't missed anything or wired wrong there.
            0_1495177330988_livolo_arduino_block_diagram.png

            Well in reality the internal relay contact is not wired like in my diagram but to some extra circuits in order to provide voltage when the switch is closed - this is just a quick and dirty overview of the system.

            The test circuit is working now for more than an hour with no problems. Oh..and the old project that I made for Livolo is in production now for more than a month and it works flawlessly.

            I tested both CFL and LED bulbs - 5W was the lowest that I tried and it worked perfectly in both cases. The important part here is the parallel capacitor across the light bulb which gives the extra current that the standby circuit needs from the Livolo board in order to power the whole thing. The most sensitive part is the standby circuit because in that case the light bulb is OFF and it cannot provide enough current in this state - this is obvious because the load which is in series is turned off so only a small amount of current is present in the series circuit.

            This works for the original board because the touch sensing part draws very little current(under a 1mA I think) and the radio receiver (in the RC variant) which they use draws 5mA or so. This compared with MySensors RFM69W which draws 60mA peak and on average 20-30mA or so.

            tonnerre33T Offline
            tonnerre33T Offline
            tonnerre33
            Hardware Contributor
            wrote on last edited by tonnerre33
            #22

            @mtiutiu Thx for the answers ;)
            I think you have a mistake on your picture. The GND pin is the second pin of the bottom when you start by the left side ;)

            Did you test both relays in Set position (simulate 2 lamps power on even if one isn't connected) ?

            mtiutiuM 1 Reply Last reply
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            • tonnerre33T tonnerre33

              @mtiutiu Thx for the answers ;)
              I think you have a mistake on your picture. The GND pin is the second pin of the bottom when you start by the left side ;)

              Did you test both relays in Set position (simulate 2 lamps power on even if one isn't connected) ?

              mtiutiuM Offline
              mtiutiuM Offline
              mtiutiu
              Hardware Contributor
              wrote on last edited by mtiutiu
              #23

              @tonnerre33

              Yes it seems that the gnd pin is shifted by one position to the right. I will fix that - thanks for noticing. I will do the test with the other channel too. It's sufficient to have one light bulb and capacitor to trigger the other channel too.

              tonnerre33T 1 Reply Last reply
              0
              • mtiutiuM Offline
                mtiutiuM Offline
                mtiutiu
                Hardware Contributor
                wrote on last edited by
                #24

                Fixed the diagram posted earlier and now the required solder bridges are visible(R3 and R13 needs to be replaced by a solder/wire bridge as seen in the picture).

                This is valable only for the VL-C700X-1 VER: C2 livolo power/relays board hw revision only!

                1 Reply Last reply
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                • mtiutiuM mtiutiu

                  @tonnerre33

                  Yes it seems that the gnd pin is shifted by one position to the right. I will fix that - thanks for noticing. I will do the test with the other channel too. It's sufficient to have one light bulb and capacitor to trigger the other channel too.

                  tonnerre33T Offline
                  tonnerre33T Offline
                  tonnerre33
                  Hardware Contributor
                  wrote on last edited by
                  #25

                  @mtiutiu Yes if you can just test the two channels on with only one bulb and capacitor this would be great

                  mtiutiuM 2 Replies Last reply
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                  • tonnerre33T tonnerre33

                    @mtiutiu Yes if you can just test the two channels on with only one bulb and capacitor this would be great

                    mtiutiuM Offline
                    mtiutiuM Offline
                    mtiutiu
                    Hardware Contributor
                    wrote on last edited by mtiutiu
                    #26

                    @tonnerre33

                    Ok so this board is basically the same board and it has the same set of components as the previous one(the old one from the old project that I've made) so it should work with both channels or in whatever combination you want. They only changed some components location - that's all. For now I don't know when I'll have time to test - I think only when my boards will arrive from the manufacturer.

                    1 Reply Last reply
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                    • tonnerre33T tonnerre33

                      @mtiutiu Yes if you can just test the two channels on with only one bulb and capacitor this would be great

                      mtiutiuM Offline
                      mtiutiuM Offline
                      mtiutiu
                      Hardware Contributor
                      wrote on last edited by
                      #27

                      @tonnerre33

                      Did you made those modifications that I mentioned of? Also what board did you made in the end - which revision? what schematic? I know you mentioned some github repo but I can't find it right now.

                      tonnerre33T 1 Reply Last reply
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                      • mtiutiuM mtiutiu

                        @tonnerre33

                        Did you made those modifications that I mentioned of? Also what board did you made in the end - which revision? what schematic? I know you mentioned some github repo but I can't find it right now.

                        tonnerre33T Offline
                        tonnerre33T Offline
                        tonnerre33
                        Hardware Contributor
                        wrote on last edited by tonnerre33
                        #28

                        @mtiutiu I only made the bridge across the resistor marked with 104. My schematic board is here :
                        https://github.com/tonnerre33/Livolo_EU_2Gang_1way/tree/develop

                        The board is running perfectly when powering by batteries (12VDC between 12-14VCC pin and GND pin) ;)

                        I can't do more modifications cause i think the 13003A is broken ;) I'am waiting the new mofset

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                        0
                        • S Offline
                          S Offline
                          shabba
                          wrote on last edited by
                          #29

                          My boards came with the 14 pin connector as pads not through hole. Not sure how the hell I will solder a connector to that :-(

                          mtiutiuM tonnerre33T 2 Replies Last reply
                          0
                          • S shabba

                            My boards came with the 14 pin connector as pads not through hole. Not sure how the hell I will solder a connector to that :-(

                            mtiutiuM Offline
                            mtiutiuM Offline
                            mtiutiu
                            Hardware Contributor
                            wrote on last edited by mtiutiu
                            #30

                            @shabba

                            How so? That's impossible. I used the elecrow pcb manufacturer and the boards are all fine with all the required holes. Where did you sent them for fabrication? Can you send some pictures?

                            S 1 Reply Last reply
                            0
                            • S shabba

                              My boards came with the 14 pin connector as pads not through hole. Not sure how the hell I will solder a connector to that :-(

                              tonnerre33T Offline
                              tonnerre33T Offline
                              tonnerre33
                              Hardware Contributor
                              wrote on last edited by
                              #31

                              @shabba you can buy the 14 pins smd like this https://fr.aliexpress.com/item/100pcs-2x7-P-14-Pin-2-0-mm-Pin-Header-Female-Dual-row-SMT-PCB-surface/32729270520.html

                              ;)

                              S 1 Reply Last reply
                              0
                              • tonnerre33T tonnerre33

                                @shabba you can buy the 14 pins smd like this https://fr.aliexpress.com/item/100pcs-2x7-P-14-Pin-2-0-mm-Pin-Header-Female-Dual-row-SMT-PCB-surface/32729270520.html

                                ;)

                                S Offline
                                S Offline
                                shabba
                                wrote on last edited by
                                #32

                                @tonnerre33 Thanks. I will try and source closer. After waiting a couple months for the parts I have it is frustrating to wait another few!

                                tonnerre33T 1 Reply Last reply
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                                • S shabba

                                  @tonnerre33 Thanks. I will try and source closer. After waiting a couple months for the parts I have it is frustrating to wait another few!

                                  tonnerre33T Offline
                                  tonnerre33T Offline
                                  tonnerre33
                                  Hardware Contributor
                                  wrote on last edited by tonnerre33
                                  #33

                                  @shabba Did you try to desolder the connectors of the livolo top pcb ? If you can you will try without wait ;) I think you just need an hot air gun but i haven't test it.

                                  In the future, could you tell me if you have some crash with the RFM69 because i have. But it's not the mtitiu's board, don't worry ;)

                                  S 1 Reply Last reply
                                  0
                                  • tonnerre33T tonnerre33

                                    @shabba Did you try to desolder the connectors of the livolo top pcb ? If you can you will try without wait ;) I think you just need an hot air gun but i haven't test it.

                                    In the future, could you tell me if you have some crash with the RFM69 because i have. But it's not the mtitiu's board, don't worry ;)

                                    S Offline
                                    S Offline
                                    shabba
                                    wrote on last edited by
                                    #34

                                    @tonnerre33 Wow! Never even thought of that! Doh! Will give that a go over next couple days. And for sure I will report how I get on with crashes etc.

                                    1 Reply Last reply
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                                    • mtiutiuM mtiutiu

                                      @shabba

                                      How so? That's impossible. I used the elecrow pcb manufacturer and the boards are all fine with all the required holes. Where did you sent them for fabrication? Can you send some pictures?

                                      S Offline
                                      S Offline
                                      shabba
                                      wrote on last edited by
                                      #35

                                      @mtiutiu Missed your reply. I used pcbs.io

                                      0_1496918350471_IMG_20170608_113258.jpg

                                      mtiutiuM 2 Replies Last reply
                                      0
                                      • S shabba

                                        @mtiutiu Missed your reply. I used pcbs.io

                                        0_1496918350471_IMG_20170608_113258.jpg

                                        mtiutiuM Offline
                                        mtiutiuM Offline
                                        mtiutiu
                                        Hardware Contributor
                                        wrote on last edited by mtiutiu
                                        #36

                                        @shabba

                                        That's very odd and not ok. I think their gerber software doesn't support the format that KiCAD generates. I didn't had any problems with other services I used so far - excepting PCBWay. But SeedStudio, Elecrow and even manufacturers from allpcb.com worked just fine. Yes, I use China mostly because it's waaay cheap than EU and the quality is very-very good for my needs.

                                        And your current problem can't be fixed with smd header connectors as @tonnerre33 suggested because there are traces on both sides for the connector. I assume that those pads aren't connected through the board because there aren't any vias or something to pass through. So I think in the end you need to use a standart THT connector and before that you need to drill the board pads for the connector so that you can solder the connector on both sides. And it can be a little bit difficult.

                                        Anyways you should issue a ticket to the pcbs.io service and tell them about this because it's not right at all...Their online gerber viewer doesn't render the connector holes at all and it even reports that the only drills present on the board are those under the touch pads only..

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                                        • tonnerre33T Offline
                                          tonnerre33T Offline
                                          tonnerre33
                                          Hardware Contributor
                                          wrote on last edited by tonnerre33
                                          #37

                                          Oh it's true, i have forgotten there is 2 traces on the opposite side ... The 12V and the GND... I have never had a problem with pcbs.io, and i have ordered my livolo pcb with pcbs.io too !!

                                          I like this seller because even if i did a mistake on my board they cancel my order if i ask it ;)

                                          Did you test the Continuity between the bottom and the top of the 14 pins ?

                                          Can you post the drill picture generated by pcbs.io like this :

                                          https://s3.amazonaws.com/pcbsio/svgs/e793253e45b9fed6f39aa2ed42b7c3be76d1f2aee0ee4f2adeda47340b6d26c9/drl.svg

                                          or share the project and send the link

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