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  3. 💬 RFM69 Livolo 2 channels 1 way EU switch(VL-C700X-1_Ver_C2)

💬 RFM69 Livolo 2 channels 1 way EU switch(VL-C700X-1_Ver_C2)

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mysensorslivolo
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  • mtiutiuM mtiutiu

    @tonnerre33

    CFL - 15W. No, I wired both bridges.

    Here's a quick block diagram for the whole circuit. I hope that I didn't missed anything or wired wrong there.
    0_1495177330988_livolo_arduino_block_diagram.png

    Well in reality the internal relay contact is not wired like in my diagram but to some extra circuits in order to provide voltage when the switch is closed - this is just a quick and dirty overview of the system.

    The test circuit is working now for more than an hour with no problems. Oh..and the old project that I made for Livolo is in production now for more than a month and it works flawlessly.

    I tested both CFL and LED bulbs - 5W was the lowest that I tried and it worked perfectly in both cases. The important part here is the parallel capacitor across the light bulb which gives the extra current that the standby circuit needs from the Livolo board in order to power the whole thing. The most sensitive part is the standby circuit because in that case the light bulb is OFF and it cannot provide enough current in this state - this is obvious because the load which is in series is turned off so only a small amount of current is present in the series circuit.

    This works for the original board because the touch sensing part draws very little current(under a 1mA I think) and the radio receiver (in the RC variant) which they use draws 5mA or so. This compared with MySensors RFM69W which draws 60mA peak and on average 20-30mA or so.

    tonnerre33T Offline
    tonnerre33T Offline
    tonnerre33
    Hardware Contributor
    wrote on last edited by tonnerre33
    #22

    @mtiutiu Thx for the answers ;)
    I think you have a mistake on your picture. The GND pin is the second pin of the bottom when you start by the left side ;)

    Did you test both relays in Set position (simulate 2 lamps power on even if one isn't connected) ?

    mtiutiuM 1 Reply Last reply
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    • tonnerre33T tonnerre33

      @mtiutiu Thx for the answers ;)
      I think you have a mistake on your picture. The GND pin is the second pin of the bottom when you start by the left side ;)

      Did you test both relays in Set position (simulate 2 lamps power on even if one isn't connected) ?

      mtiutiuM Offline
      mtiutiuM Offline
      mtiutiu
      Hardware Contributor
      wrote on last edited by mtiutiu
      #23

      @tonnerre33

      Yes it seems that the gnd pin is shifted by one position to the right. I will fix that - thanks for noticing. I will do the test with the other channel too. It's sufficient to have one light bulb and capacitor to trigger the other channel too.

      tonnerre33T 1 Reply Last reply
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      • mtiutiuM Offline
        mtiutiuM Offline
        mtiutiu
        Hardware Contributor
        wrote on last edited by
        #24

        Fixed the diagram posted earlier and now the required solder bridges are visible(R3 and R13 needs to be replaced by a solder/wire bridge as seen in the picture).

        This is valable only for the VL-C700X-1 VER: C2 livolo power/relays board hw revision only!

        1 Reply Last reply
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        • mtiutiuM mtiutiu

          @tonnerre33

          Yes it seems that the gnd pin is shifted by one position to the right. I will fix that - thanks for noticing. I will do the test with the other channel too. It's sufficient to have one light bulb and capacitor to trigger the other channel too.

          tonnerre33T Offline
          tonnerre33T Offline
          tonnerre33
          Hardware Contributor
          wrote on last edited by
          #25

          @mtiutiu Yes if you can just test the two channels on with only one bulb and capacitor this would be great

          mtiutiuM 2 Replies Last reply
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          • tonnerre33T tonnerre33

            @mtiutiu Yes if you can just test the two channels on with only one bulb and capacitor this would be great

            mtiutiuM Offline
            mtiutiuM Offline
            mtiutiu
            Hardware Contributor
            wrote on last edited by mtiutiu
            #26

            @tonnerre33

            Ok so this board is basically the same board and it has the same set of components as the previous one(the old one from the old project that I've made) so it should work with both channels or in whatever combination you want. They only changed some components location - that's all. For now I don't know when I'll have time to test - I think only when my boards will arrive from the manufacturer.

            1 Reply Last reply
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            • tonnerre33T tonnerre33

              @mtiutiu Yes if you can just test the two channels on with only one bulb and capacitor this would be great

              mtiutiuM Offline
              mtiutiuM Offline
              mtiutiu
              Hardware Contributor
              wrote on last edited by
              #27

              @tonnerre33

              Did you made those modifications that I mentioned of? Also what board did you made in the end - which revision? what schematic? I know you mentioned some github repo but I can't find it right now.

              tonnerre33T 1 Reply Last reply
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              • mtiutiuM mtiutiu

                @tonnerre33

                Did you made those modifications that I mentioned of? Also what board did you made in the end - which revision? what schematic? I know you mentioned some github repo but I can't find it right now.

                tonnerre33T Offline
                tonnerre33T Offline
                tonnerre33
                Hardware Contributor
                wrote on last edited by tonnerre33
                #28

                @mtiutiu I only made the bridge across the resistor marked with 104. My schematic board is here :
                https://github.com/tonnerre33/Livolo_EU_2Gang_1way/tree/develop

                The board is running perfectly when powering by batteries (12VDC between 12-14VCC pin and GND pin) ;)

                I can't do more modifications cause i think the 13003A is broken ;) I'am waiting the new mofset

                1 Reply Last reply
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                • S Offline
                  S Offline
                  shabba
                  wrote on last edited by
                  #29

                  My boards came with the 14 pin connector as pads not through hole. Not sure how the hell I will solder a connector to that :-(

                  mtiutiuM tonnerre33T 2 Replies Last reply
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                  • S shabba

                    My boards came with the 14 pin connector as pads not through hole. Not sure how the hell I will solder a connector to that :-(

                    mtiutiuM Offline
                    mtiutiuM Offline
                    mtiutiu
                    Hardware Contributor
                    wrote on last edited by mtiutiu
                    #30

                    @shabba

                    How so? That's impossible. I used the elecrow pcb manufacturer and the boards are all fine with all the required holes. Where did you sent them for fabrication? Can you send some pictures?

                    S 1 Reply Last reply
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                    • S shabba

                      My boards came with the 14 pin connector as pads not through hole. Not sure how the hell I will solder a connector to that :-(

                      tonnerre33T Offline
                      tonnerre33T Offline
                      tonnerre33
                      Hardware Contributor
                      wrote on last edited by
                      #31

                      @shabba you can buy the 14 pins smd like this https://fr.aliexpress.com/item/100pcs-2x7-P-14-Pin-2-0-mm-Pin-Header-Female-Dual-row-SMT-PCB-surface/32729270520.html

                      ;)

                      S 1 Reply Last reply
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                      • tonnerre33T tonnerre33

                        @shabba you can buy the 14 pins smd like this https://fr.aliexpress.com/item/100pcs-2x7-P-14-Pin-2-0-mm-Pin-Header-Female-Dual-row-SMT-PCB-surface/32729270520.html

                        ;)

                        S Offline
                        S Offline
                        shabba
                        wrote on last edited by
                        #32

                        @tonnerre33 Thanks. I will try and source closer. After waiting a couple months for the parts I have it is frustrating to wait another few!

                        tonnerre33T 1 Reply Last reply
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                        • S shabba

                          @tonnerre33 Thanks. I will try and source closer. After waiting a couple months for the parts I have it is frustrating to wait another few!

                          tonnerre33T Offline
                          tonnerre33T Offline
                          tonnerre33
                          Hardware Contributor
                          wrote on last edited by tonnerre33
                          #33

                          @shabba Did you try to desolder the connectors of the livolo top pcb ? If you can you will try without wait ;) I think you just need an hot air gun but i haven't test it.

                          In the future, could you tell me if you have some crash with the RFM69 because i have. But it's not the mtitiu's board, don't worry ;)

                          S 1 Reply Last reply
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                          • tonnerre33T tonnerre33

                            @shabba Did you try to desolder the connectors of the livolo top pcb ? If you can you will try without wait ;) I think you just need an hot air gun but i haven't test it.

                            In the future, could you tell me if you have some crash with the RFM69 because i have. But it's not the mtitiu's board, don't worry ;)

                            S Offline
                            S Offline
                            shabba
                            wrote on last edited by
                            #34

                            @tonnerre33 Wow! Never even thought of that! Doh! Will give that a go over next couple days. And for sure I will report how I get on with crashes etc.

                            1 Reply Last reply
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                            • mtiutiuM mtiutiu

                              @shabba

                              How so? That's impossible. I used the elecrow pcb manufacturer and the boards are all fine with all the required holes. Where did you sent them for fabrication? Can you send some pictures?

                              S Offline
                              S Offline
                              shabba
                              wrote on last edited by
                              #35

                              @mtiutiu Missed your reply. I used pcbs.io

                              0_1496918350471_IMG_20170608_113258.jpg

                              mtiutiuM 2 Replies Last reply
                              0
                              • S shabba

                                @mtiutiu Missed your reply. I used pcbs.io

                                0_1496918350471_IMG_20170608_113258.jpg

                                mtiutiuM Offline
                                mtiutiuM Offline
                                mtiutiu
                                Hardware Contributor
                                wrote on last edited by mtiutiu
                                #36

                                @shabba

                                That's very odd and not ok. I think their gerber software doesn't support the format that KiCAD generates. I didn't had any problems with other services I used so far - excepting PCBWay. But SeedStudio, Elecrow and even manufacturers from allpcb.com worked just fine. Yes, I use China mostly because it's waaay cheap than EU and the quality is very-very good for my needs.

                                And your current problem can't be fixed with smd header connectors as @tonnerre33 suggested because there are traces on both sides for the connector. I assume that those pads aren't connected through the board because there aren't any vias or something to pass through. So I think in the end you need to use a standart THT connector and before that you need to drill the board pads for the connector so that you can solder the connector on both sides. And it can be a little bit difficult.

                                Anyways you should issue a ticket to the pcbs.io service and tell them about this because it's not right at all...Their online gerber viewer doesn't render the connector holes at all and it even reports that the only drills present on the board are those under the touch pads only..

                                1 Reply Last reply
                                0
                                • tonnerre33T Offline
                                  tonnerre33T Offline
                                  tonnerre33
                                  Hardware Contributor
                                  wrote on last edited by tonnerre33
                                  #37

                                  Oh it's true, i have forgotten there is 2 traces on the opposite side ... The 12V and the GND... I have never had a problem with pcbs.io, and i have ordered my livolo pcb with pcbs.io too !!

                                  I like this seller because even if i did a mistake on my board they cancel my order if i ask it ;)

                                  Did you test the Continuity between the bottom and the top of the 14 pins ?

                                  Can you post the drill picture generated by pcbs.io like this :

                                  https://s3.amazonaws.com/pcbsio/svgs/e793253e45b9fed6f39aa2ed42b7c3be76d1f2aee0ee4f2adeda47340b6d26c9/drl.svg

                                  or share the project and send the link

                                  1 Reply Last reply
                                  0
                                  • S shabba

                                    @mtiutiu Missed your reply. I used pcbs.io

                                    0_1496918350471_IMG_20170608_113258.jpg

                                    mtiutiuM Offline
                                    mtiutiuM Offline
                                    mtiutiu
                                    Hardware Contributor
                                    wrote on last edited by mtiutiu
                                    #38

                                    @shabba @tonnerre33

                                    Ok. I found the issue with pcbs.io service. They don't accept separate files for plated and non plated holes when it comes to gerber files. My default setting when generating gerbers from KiCAD is set to do that.
                                    So here it's a set of gerbers for the boards(1 channel and 2 channel) with PTH and NPTH gerber files merged into one. If you upload these on pcbs.io you'll see that it renders correctly now. And it should be fabricated correctly too if their rendering page corresponds with the real product.

                                    • 1 channel variant:
                                      0_1496990513816_livolo_1_channel_1way_eu_switch_rev0.1.zip
                                    • 2 channel variant:
                                      0_1496990268774_livolo_2_channels_1way_eu_switch_rev0.1.zip

                                    @shabba
                                    Oh and the 1 channel board: please don't fabricate it yet because it may not fit from a mechanical point of view - the atmega328p is above the big mosfet from the power/relays board. So I have to see if everything fits there. But anyways don't be so impatient because both projects are marked as Work in progress on openhardware.io. I'm saying this because I don't want you or anyone else to waste money before the boards are tested for real.

                                    S 1 Reply Last reply
                                    1
                                    • mtiutiuM mtiutiu

                                      @shabba @tonnerre33

                                      Ok. I found the issue with pcbs.io service. They don't accept separate files for plated and non plated holes when it comes to gerber files. My default setting when generating gerbers from KiCAD is set to do that.
                                      So here it's a set of gerbers for the boards(1 channel and 2 channel) with PTH and NPTH gerber files merged into one. If you upload these on pcbs.io you'll see that it renders correctly now. And it should be fabricated correctly too if their rendering page corresponds with the real product.

                                      • 1 channel variant:
                                        0_1496990513816_livolo_1_channel_1way_eu_switch_rev0.1.zip
                                      • 2 channel variant:
                                        0_1496990268774_livolo_2_channels_1way_eu_switch_rev0.1.zip

                                      @shabba
                                      Oh and the 1 channel board: please don't fabricate it yet because it may not fit from a mechanical point of view - the atmega328p is above the big mosfet from the power/relays board. So I have to see if everything fits there. But anyways don't be so impatient because both projects are marked as Work in progress on openhardware.io. I'm saying this because I don't want you or anyone else to waste money before the boards are tested for real.

                                      S Offline
                                      S Offline
                                      shabba
                                      wrote on last edited by
                                      #39

                                      @mtiutiu Thanks - and I fully understand WIP. I am just trying to do the little I can by being a tester etc. I am also learning so very happy with that. I really appreciate all the effort you have done here.

                                      mtiutiuM 1 Reply Last reply
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                                      • S shabba

                                        @mtiutiu Thanks - and I fully understand WIP. I am just trying to do the little I can by being a tester etc. I am also learning so very happy with that. I really appreciate all the effort you have done here.

                                        mtiutiuM Offline
                                        mtiutiuM Offline
                                        mtiutiu
                                        Hardware Contributor
                                        wrote on last edited by
                                        #40

                                        @shabba

                                        I see. Yes that's a good thing. Glad I could be of help.

                                        1 Reply Last reply
                                        0
                                        • S Offline
                                          S Offline
                                          shabba
                                          wrote on last edited by
                                          #41

                                          This might be a good place to ask this :)

                                          I bought a few types of switches like the Livolo. One of the generic brands is like this :+1:

                                          https://goo.gl/photos/7tYxJfKFgwEGu4kX6

                                          Does anyone know what the component on the left is with the blue stripe? I was guessing transformer. I have drawn out the schematics to see how I might hack in an arduino radio.

                                          Attempt at drawing the circuit here :
                                          https://easyeda.com/editor#id=933c96a537a446a29d272806876ab5a5

                                          I ma not sure if the diodes marked as zeners are actually zeners.
                                          0_1497287188818_Switch Components.jpg

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