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CNC PCB milling

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  • NeverDieN NeverDie

    @zboblamont I was just joking. Actually, I don't think there is much risk at all, because @andrew has proven it out already. If it weren't for him, and the results he's reporting, I wouldn't have had the confidence to buy a CNC 2418, or even embark upon this.

    I also think it's just one of those things where you either value the benefits, or you don't. That's going to vary a lot from person to person.

    That being said, the more the merrier!

    Also, though it's totally off topic, if there were a way to custom mill little project enclosures out of solid plastic, that would be a real bonus. That would obviate pretty much my only reason for also wanting a 3D printer. For instance, I can buy 1" thick vinyl planks at Home Depot for not much money, so it wouldn't matter if all of the plastic that's removed from a cavity is entirely wasted. It might even be cheaper than doing addative 3D printing from a spool. But, like I say, that would be gravy. I'm not banking on that. I suppose I could also make little wooden boxes from thinner sheets of wood that get cut on this CNC, and maybe that would be just as good. I'm pretty confident that could be done, though I'm not really sure as yet how.

    zboblamontZ Offline
    zboblamontZ Offline
    zboblamont
    wrote on last edited by
    #53

    @neverdie I was referring to earlier comment from the more commercial viewpoint. It is a hobby machine, but with a variety of uses beyond the current subject, and at this cost level risk is minimal.

    I have woodwork and mechanical tools aplenty which have made short work of completely obtuse and dissociated tasks, this is simply another tool with a specific task in mind, but a variety of possible other uses.

    1 Reply Last reply
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    • dbemowskD Offline
      dbemowskD Offline
      dbemowsk
      wrote on last edited by dbemowsk
      #54

      So I picked this thing up at our local university surplus store. It is a Lachat instruments XYZ auto sampler After some research, it appears to be a piece of lab equipment for sample testing. Not exactly sure how it works, but for the $20 US that I paid for it, I though it might be worth trying to build a CNC machine from it. The video clip shows the machine homing the X, Y and Z axis' when powered on.
      https://www.youtube.com/watch?v=OYuLQs5Cm7E
      Here is the label from the back panel:
      0_1512974267987_a8d7bea0-7bfd-42ef-aaff-bd7c55d146ac-image.png
      The motors for the X, Y and Z axis' do not appear to be stepper motors though:
      0_1512974407749_0a7f74bc-73e5-4231-901a-49a3e5e0b41b-image.png
      Found this one on ebay that appears to be a match. https://www.ebay.com/itm/Used-Good-MAXON-motor-2028-945-13-131-025-30-1-E-N2-/171548411580
      It appears to use rotary encoders to deal with position. Here is a pic of the encoders:
      0_1512974667006_c895d00e-afee-4b7e-8cd1-71b8fcc23f31-image.png
      If you look at the image above you will see that the X axis rails and linear bearings are pretty beefy at 16mm diameter.

      It would be nice if I could figure out the serial interface to see if I could make it do anything. Just wondering what the thoughts are from the group.

      Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
      Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

      andrewA NeverDieN 2 Replies Last reply
      0
      • dbemowskD dbemowsk

        So I picked this thing up at our local university surplus store. It is a Lachat instruments XYZ auto sampler After some research, it appears to be a piece of lab equipment for sample testing. Not exactly sure how it works, but for the $20 US that I paid for it, I though it might be worth trying to build a CNC machine from it. The video clip shows the machine homing the X, Y and Z axis' when powered on.
        https://www.youtube.com/watch?v=OYuLQs5Cm7E
        Here is the label from the back panel:
        0_1512974267987_a8d7bea0-7bfd-42ef-aaff-bd7c55d146ac-image.png
        The motors for the X, Y and Z axis' do not appear to be stepper motors though:
        0_1512974407749_0a7f74bc-73e5-4231-901a-49a3e5e0b41b-image.png
        Found this one on ebay that appears to be a match. https://www.ebay.com/itm/Used-Good-MAXON-motor-2028-945-13-131-025-30-1-E-N2-/171548411580
        It appears to use rotary encoders to deal with position. Here is a pic of the encoders:
        0_1512974667006_c895d00e-afee-4b7e-8cd1-71b8fcc23f31-image.png
        If you look at the image above you will see that the X axis rails and linear bearings are pretty beefy at 16mm diameter.

        It would be nice if I could figure out the serial interface to see if I could make it do anything. Just wondering what the thoughts are from the group.

        andrewA Offline
        andrewA Offline
        andrew
        wrote on last edited by
        #55

        @dbemowsk the serial interface to those controllers which are used by most of these DIY CNCs are simple serial over USB, which speak grbl.
        if your motors are not steppers then I guess it would not be precise enough.

        dbemowskD 1 Reply Last reply
        0
        • andrewA andrew

          @dbemowsk the serial interface to those controllers which are used by most of these DIY CNCs are simple serial over USB, which speak grbl.
          if your motors are not steppers then I guess it would not be precise enough.

          dbemowskD Offline
          dbemowskD Offline
          dbemowsk
          wrote on last edited by
          #56

          @andrew I had made the assumption that it had to be somewhat precise being a lab instrument, but maybe i'm wrong.

          Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
          Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

          andrewA 1 Reply Last reply
          0
          • dbemowskD Offline
            dbemowskD Offline
            dbemowsk
            wrote on last edited by
            #57

            Wonder if I could convert to steppers. I'll have to check the motors and mounting.

            Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
            Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

            1 Reply Last reply
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            • dbemowskD dbemowsk

              @andrew I had made the assumption that it had to be somewhat precise being a lab instrument, but maybe i'm wrong.

              andrewA Offline
              andrewA Offline
              andrew
              wrote on last edited by
              #58

              @dbemowsk said in CNC PCB milling:

              @andrew I had made the assumption that it had to be somewhat precise being a lab instrument, but maybe i'm wrong.

              well, that is just my assumption. with steppers you definitely could turn exactly as much as you have to, with normal motors it is much harder as there should be some feedback based control (e.g. the rotary encoders which you mentioned). moreover steppers "keep" their status in one fixed position until they receive another polarity change (so a step), while in case of standard motors it is not true and if the mechanical part does not prevent it, then their axis could turn unexpectedly based on the external force it receive.

              dbemowskD 1 Reply Last reply
              0
              • andrewA andrew

                @dbemowsk said in CNC PCB milling:

                @andrew I had made the assumption that it had to be somewhat precise being a lab instrument, but maybe i'm wrong.

                well, that is just my assumption. with steppers you definitely could turn exactly as much as you have to, with normal motors it is much harder as there should be some feedback based control (e.g. the rotary encoders which you mentioned). moreover steppers "keep" their status in one fixed position until they receive another polarity change (so a step), while in case of standard motors it is not true and if the mechanical part does not prevent it, then their axis could turn unexpectedly based on the external force it receive.

                dbemowskD Offline
                dbemowskD Offline
                dbemowsk
                wrote on last edited by
                #59

                @andrew When it homes itself to the left and stops, it appears to lock itself in position. Do you know of any software that I could use to test the serial connection if it in fact it does speak grbl?

                Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                andrewA NeverDieN 3 Replies Last reply
                0
                • dbemowskD dbemowsk

                  @andrew When it homes itself to the left and stops, it appears to lock itself in position. Do you know of any software that I could use to test the serial connection if it in fact it does speak grbl?

                  andrewA Offline
                  andrewA Offline
                  andrew
                  wrote on last edited by
                  #60

                  @dbemowsk any serial console could do the job. I usually use command line tools on OS X or linux, such as minicom or screen, but you can find graphical tools pretty easy. if you are working on windows then e.g. PuTTY could be a good solution.

                  dbemowskD 1 Reply Last reply
                  0
                  • dbemowskD dbemowsk

                    @andrew When it homes itself to the left and stops, it appears to lock itself in position. Do you know of any software that I could use to test the serial connection if it in fact it does speak grbl?

                    NeverDieN Offline
                    NeverDieN Offline
                    NeverDie
                    Hero Member
                    wrote on last edited by
                    #61

                    @dbemowsk said in CNC PCB milling:

                    if it in fact it does speak grbl?

                    It looks like older generation equipment. If you can find evidence that it was made before 2009, then there's no chance it speaks grbl.

                    1 Reply Last reply
                    0
                    • dbemowskD dbemowsk

                      @andrew When it homes itself to the left and stops, it appears to lock itself in position. Do you know of any software that I could use to test the serial connection if it in fact it does speak grbl?

                      andrewA Offline
                      andrewA Offline
                      andrew
                      wrote on last edited by
                      #62

                      @dbemowsk the serial console should provide a promt like this
                      0_1512979202081_grbl_promp.png

                      1 Reply Last reply
                      0
                      • andrewA andrew

                        @dbemowsk any serial console could do the job. I usually use command line tools on OS X or linux, such as minicom or screen, but you can find graphical tools pretty easy. if you are working on windows then e.g. PuTTY could be a good solution.

                        dbemowskD Offline
                        dbemowskD Offline
                        dbemowsk
                        wrote on last edited by
                        #63

                        @andrew I am using linux. There are plenty of serial console softwares out there. I would just need to know some commands to send it. I'll see if I can google a grbl command list.

                        Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                        Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                        andrewA 1 Reply Last reply
                        0
                        • dbemowskD dbemowsk

                          @andrew I am using linux. There are plenty of serial console softwares out there. I would just need to know some commands to send it. I'll see if I can google a grbl command list.

                          andrewA Offline
                          andrewA Offline
                          andrew
                          wrote on last edited by
                          #64

                          @dbemowsk that is not a big deal. for first, if you get a promt like on the pic above, then it is a good indicator. then you can use "$" to get a text help. for the commands you should browse the grbl repo on github, which I already linked, it has a wiki as well.

                          dbemowskD 1 Reply Last reply
                          0
                          • andrewA andrew

                            @dbemowsk that is not a big deal. for first, if you get a promt like on the pic above, then it is a good indicator. then you can use "$" to get a text help. for the commands you should browse the grbl repo on github, which I already linked, it has a wiki as well.

                            dbemowskD Offline
                            dbemowskD Offline
                            dbemowsk
                            wrote on last edited by
                            #65

                            @andrew Thanks, I'll give that a try later today and report back. IF by chance it is grbl, is there a CNC software that I can use to do a mock run of something to test it further?

                            Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                            Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                            andrewA 1 Reply Last reply
                            0
                            • dbemowskD dbemowsk

                              @andrew Thanks, I'll give that a try later today and report back. IF by chance it is grbl, is there a CNC software that I can use to do a mock run of something to test it further?

                              andrewA Offline
                              andrewA Offline
                              andrew
                              wrote on last edited by
                              #66

                              @dbemowsk sure, e.g. bCNC on linux could the jon.

                              dbemowskD sundberg84S 2 Replies Last reply
                              0
                              • andrewA andrew

                                @dbemowsk sure, e.g. bCNC on linux could the jon.

                                dbemowskD Offline
                                dbemowskD Offline
                                dbemowsk
                                wrote on last edited by
                                #67

                                @andrew Thanks, I'll check that out.

                                Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                                Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                                1 Reply Last reply
                                0
                                • andrewA andrew

                                  @dbemowsk sure, e.g. bCNC on linux could the jon.

                                  sundberg84S Offline
                                  sundberg84S Offline
                                  sundberg84
                                  Hardware Contributor
                                  wrote on last edited by sundberg84
                                  #68

                                  @andrew - what would you say is the limitations of cnc drilling a PCB? I often use quite thin tracks (0,2mm) for everything except GND and VCC.

                                  Controller: Proxmox VM - Home Assistant
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                                  andrewA 1 Reply Last reply
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                                  • dbemowskD dbemowsk

                                    So I picked this thing up at our local university surplus store. It is a Lachat instruments XYZ auto sampler After some research, it appears to be a piece of lab equipment for sample testing. Not exactly sure how it works, but for the $20 US that I paid for it, I though it might be worth trying to build a CNC machine from it. The video clip shows the machine homing the X, Y and Z axis' when powered on.
                                    https://www.youtube.com/watch?v=OYuLQs5Cm7E
                                    Here is the label from the back panel:
                                    0_1512974267987_a8d7bea0-7bfd-42ef-aaff-bd7c55d146ac-image.png
                                    The motors for the X, Y and Z axis' do not appear to be stepper motors though:
                                    0_1512974407749_0a7f74bc-73e5-4231-901a-49a3e5e0b41b-image.png
                                    Found this one on ebay that appears to be a match. https://www.ebay.com/itm/Used-Good-MAXON-motor-2028-945-13-131-025-30-1-E-N2-/171548411580
                                    It appears to use rotary encoders to deal with position. Here is a pic of the encoders:
                                    0_1512974667006_c895d00e-afee-4b7e-8cd1-71b8fcc23f31-image.png
                                    If you look at the image above you will see that the X axis rails and linear bearings are pretty beefy at 16mm diameter.

                                    It would be nice if I could figure out the serial interface to see if I could make it do anything. Just wondering what the thoughts are from the group.

                                    NeverDieN Offline
                                    NeverDieN Offline
                                    NeverDie
                                    Hero Member
                                    wrote on last edited by
                                    #69

                                    @dbemowsk Looks like it may be a liquid handler: http://www.mansci.com/pdfs/pdfid56.pdf

                                    dbemowskD 1 Reply Last reply
                                    0
                                    • sundberg84S sundberg84

                                      @andrew - what would you say is the limitations of cnc drilling a PCB? I often use quite thin tracks (0,2mm) for everything except GND and VCC.

                                      andrewA Offline
                                      andrewA Offline
                                      andrew
                                      wrote on last edited by
                                      #70

                                      @sundberg84 I often use 0.4mm drill bits for vias without any issue. 0.3mm should work as well. The drill set I linked before contains the most frequently used drill bits for PCB drilling (0.3 – 1.2mm).
                                      regarding to the traces, I have stable and reliable results with 6 mil (0.1524mm) traces / 6 mil clearance, which is also a limitation factor of several PCB manufacturer’s hobby/proto package.

                                      1 Reply Last reply
                                      4
                                      • scalzS Offline
                                        scalzS Offline
                                        scalz
                                        Hardware Contributor
                                        wrote on last edited by scalz
                                        #71

                                        stop teasing me! :grin:
                                        I'm kidding I don't think I really need one (I usually have multiple things to do while I wait for my pcb) . I would need a bigger, I'm tempted by a mpcnc someday, not for pcb.

                                        just curious, how do you handle small vias?? I imagine it can be some labor to make them connect both side?

                                        andrewA 1 Reply Last reply
                                        0
                                        • scalzS scalz

                                          stop teasing me! :grin:
                                          I'm kidding I don't think I really need one (I usually have multiple things to do while I wait for my pcb) . I would need a bigger, I'm tempted by a mpcnc someday, not for pcb.

                                          just curious, how do you handle small vias?? I imagine it can be some labor to make them connect both side?

                                          andrewA Offline
                                          andrewA Offline
                                          andrew
                                          wrote on last edited by
                                          #72

                                          @scalz Well, in fact, at home I don’t make real but fake vias only, so basically I just use thin wires through the via’s hole and solder it on both side.

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