Skip to content
  • MySensors
  • OpenHardware.io
  • Categories
  • Recent
  • Tags
  • Popular
Skins
  • Light
  • Brite
  • Cerulean
  • Cosmo
  • Flatly
  • Journal
  • Litera
  • Lumen
  • Lux
  • Materia
  • Minty
  • Morph
  • Pulse
  • Sandstone
  • Simplex
  • Sketchy
  • Spacelab
  • United
  • Yeti
  • Zephyr
  • Dark
  • Cyborg
  • Darkly
  • Quartz
  • Slate
  • Solar
  • Superhero
  • Vapor

  • Default (No Skin)
  • No Skin
Collapse
Brand Logo
  1. Home
  2. General Discussion
  3. CNC PCB milling

CNC PCB milling

Scheduled Pinned Locked Moved General Discussion
933 Posts 28 Posters 134.2k Views 27 Watching
  • Oldest to Newest
  • Newest to Oldest
  • Most Votes
Reply
  • Reply as topic
Log in to reply
This topic has been deleted. Only users with topic management privileges can see it.
  • NeverDieN Offline
    NeverDieN Offline
    NeverDie
    Hero Member
    wrote on last edited by NeverDie
    #910

    One problem with picking an inexpensive power brick as a power source for a stepper motor is that even though it may say it's rated for 6a at 24v, there's often no datasheet, and so that "6 amps" it's claiming may not be for continuous duty, and there's no guarantee that you can rely on even 80% of 6a. Yet, "6 amps" is the only info that's written on the brick, and so adequate qualifying information just isn't available, unless maybe you generate the data yourself using an electronic load test setup. Or, just run it and see how it performs, which is the quick and dirty rout--which is the path I chose.

    It appeared I was able to drive the y-axis at a nominal 10,000 mm/min, but going faster than that yielded wildly unpredictable results. Plugging in a 10a 24vdc power brick instead of the 6 amp power brick seemed (so far) to avoid the problem, so I'll be replacing the 6 amp power bricks with 10 amp power bricks for about 4x the cost. All this just to avoid dust incursion into a single, centralized, standard, high current, "open to the atmosphere" power supply. :face_with_rolling_eyes:

    That said, I'm unsure how well even the 24vdc-10a power brick will hold up over time to the very spikey current demands of a CNC-driven stepper. That's the lingering doubt that accompanies going down the quick and dirty path with no datasheet. Given the unknowns that come with power bricks, maybe a fan-cooled , ordinary power supply isn't such a bad trade-off even if it sucks in a lot of dust... :rolling_on_the_floor_laughing: Or maybe a Redundant Array of Inexpensive Power Bricks is yet another alternative. Meh,....

    Another, unrelated thing I'm noticing is that the Dupont and RJ45 connectors and barrel jack on the uStepper boards are a bit loosey-goosey. They may be conceptually neat and convenient but in reality they don't seem particularly good at handling vibration and/or physical strain without tending to wiggle loose from their connections. Not sure yet what, if anything, to do about that. Even if I were to solder the connections, it may still need some kind of additional physical anchoring to hold everything firmly in place and provide sufficient strain relief.

    Unlike the original nema 17 steppers that came with the CNC kit, these higher torque nema 17 steppers don't work at all on just 12v. However, the good news is that the upgraded higher torque steppers are pretty snappy when running them at 24v.

    1 Reply Last reply
    0
    • NeverDieN Offline
      NeverDieN Offline
      NeverDie
      Hero Member
      wrote on last edited by
      #911

      I have the closed loop CNC nominally working now with 16 microstepping. I'm finding that at each stage as I push it to 32 microsteps, then 64 microsteps, then 128 microsteps, and finally 256 microsteps, I have to ease off the acceleration and velocity or else an alarm happens. At 128 microsteps, it's really quite slow, and at 256 microsteps it seems unuseable. My hypothesis is that at each stage the microstepper is becoming weaker and weaker, and so, to compensate, I thought I might drive the system with higher voltages and higher currents. However, I don't want to burn-out the drivers, so I'm waiting on a reply from the folks at Ustepper before proceeding. It turns out they have very little documentation.

      1 Reply Last reply
      0
      • NeverDieN Offline
        NeverDieN Offline
        NeverDie
        Hero Member
        wrote on last edited by NeverDie
        #912

        I received useful guidance from the guys at uStepper:

        1. They advise that I can go up in voltage, no problem--all the way to 42v if I want. Even at 42v there's still some safety headroom leftover. However, they advise against increasing the current, unless absolutely needed to avoid stalling, as that may lead to overheating, unless active cooling (a fan) were to be added.
        2. "10mm/revolution a 32 microstepping input will give you 0.0016mm resolution. " This is a good point. Actually, with the current lead screws I'm at 8mm/revolution, and if I switch to ballscrews it will be either 4 or 5mm/revolution, which would be even better. Hence, maybe even the current (default) 16 microstepping is good enough.

        So, I guess once I get limit switches installed, then before I get fancier it'll be time to do some milling and see if I notice any improvement brought by just the uStepper drivers alone. Then I may upgrade to the 20,000 RPM motor to see what, if any, difference that makes.

        I still have my eye on a 60,000 RPM spindle. They seem not much more expensive than the 36,000 RPM spindles. I've found ER8 60,000 RPM spindles for less than $200 delivered, but ER8 seems like it would be too tight a fit (?), especially for regular router bits like the ones with 1 inch diameter heads used to flatten spoilboard. For some reason, ER11 60,000 RPM spindles seem to cost around twice as much, though I have no idea as to why. Is it really that much harder to make an ER11 spindle than an ER8 spindle that's otherwise the same?

        N 1 Reply Last reply
        0
        • NeverDieN NeverDie

          I received useful guidance from the guys at uStepper:

          1. They advise that I can go up in voltage, no problem--all the way to 42v if I want. Even at 42v there's still some safety headroom leftover. However, they advise against increasing the current, unless absolutely needed to avoid stalling, as that may lead to overheating, unless active cooling (a fan) were to be added.
          2. "10mm/revolution a 32 microstepping input will give you 0.0016mm resolution. " This is a good point. Actually, with the current lead screws I'm at 8mm/revolution, and if I switch to ballscrews it will be either 4 or 5mm/revolution, which would be even better. Hence, maybe even the current (default) 16 microstepping is good enough.

          So, I guess once I get limit switches installed, then before I get fancier it'll be time to do some milling and see if I notice any improvement brought by just the uStepper drivers alone. Then I may upgrade to the 20,000 RPM motor to see what, if any, difference that makes.

          I still have my eye on a 60,000 RPM spindle. They seem not much more expensive than the 36,000 RPM spindles. I've found ER8 60,000 RPM spindles for less than $200 delivered, but ER8 seems like it would be too tight a fit (?), especially for regular router bits like the ones with 1 inch diameter heads used to flatten spoilboard. For some reason, ER11 60,000 RPM spindles seem to cost around twice as much, though I have no idea as to why. Is it really that much harder to make an ER11 spindle than an ER8 spindle that's otherwise the same?

          N Offline
          N Offline
          ncollins
          wrote on last edited by
          #913

          @NeverDie Mind posting links to the spindles you're looking at?

          NeverDieN 1 Reply Last reply
          0
          • N ncollins

            @NeverDie Mind posting links to the spindles you're looking at?

            NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by NeverDie
            #914

            @ncollins Sure. For example, an ER8:
            https://www.aliexpress.com/item/32651625780.html?spm=a2g0o.cart.0.0.7a203c00aR74s0&mp=1

            and an ER11:
            https://www.aliexpress.com/item/32948530784.html?spm=a2g0o.cart.0.0.7a203c00aR74s0&mp=1

            I tried to make it apples to apples. Prices are constantly fluctuating, so at the moment this particular ER11package seems priced lower than a lot of the other ER11 60,000 RPM packages, so that will contradict my earlier 2x statement (which is more of a running average across different vendors). At the moment, the price looks fairly attractive, if the quality is there. If the quality is poor, I'd probably be stuck with it, so there's a lot of risk in buying from sites that don't list the tolerances.

            Marcos Reps suggests that buying used industrial equipment might be a safer path, because on his theory most industrial equipment gets replaced while it still has reasonable life left on it, and the quality tends to be high to begin with. But in his case, because of his vlogging, a manufacturer actually just gave him a high quality spindle, so he never really tested his theory.

            Which 60,000 RPM spindle manufacturer is the best value? It may boil down to who makes it and what the tolerances are. That sort of info is often missing from the aliexpress listings. If the etchings on the spindle cases can be believed, then in this particular comparison the manufacturer is the same (namely, Changsheng).

            Anyhow, Wegstr, for instance, seems to get great PCB results without relying on such massive spindles, so maybe I should be looking elsewhere.... But where, exactly?

            Also, who makes the best VFD? I've read that certain brands are problematic, but I haven't kept a list (yet) of which ones to avoid.

            These spindles are quite heavy, but maybe the extra weight would just amount to more preloading, which maybe (?) could be a good thing. I do like the portability of my CNC, which a Marco Reps style machine has clearly lost, despite its other advantages.

            NeverDieN 1 Reply Last reply
            1
            • NeverDieN NeverDie

              @ncollins Sure. For example, an ER8:
              https://www.aliexpress.com/item/32651625780.html?spm=a2g0o.cart.0.0.7a203c00aR74s0&mp=1

              and an ER11:
              https://www.aliexpress.com/item/32948530784.html?spm=a2g0o.cart.0.0.7a203c00aR74s0&mp=1

              I tried to make it apples to apples. Prices are constantly fluctuating, so at the moment this particular ER11package seems priced lower than a lot of the other ER11 60,000 RPM packages, so that will contradict my earlier 2x statement (which is more of a running average across different vendors). At the moment, the price looks fairly attractive, if the quality is there. If the quality is poor, I'd probably be stuck with it, so there's a lot of risk in buying from sites that don't list the tolerances.

              Marcos Reps suggests that buying used industrial equipment might be a safer path, because on his theory most industrial equipment gets replaced while it still has reasonable life left on it, and the quality tends to be high to begin with. But in his case, because of his vlogging, a manufacturer actually just gave him a high quality spindle, so he never really tested his theory.

              Which 60,000 RPM spindle manufacturer is the best value? It may boil down to who makes it and what the tolerances are. That sort of info is often missing from the aliexpress listings. If the etchings on the spindle cases can be believed, then in this particular comparison the manufacturer is the same (namely, Changsheng).

              Anyhow, Wegstr, for instance, seems to get great PCB results without relying on such massive spindles, so maybe I should be looking elsewhere.... But where, exactly?

              Also, who makes the best VFD? I've read that certain brands are problematic, but I haven't kept a list (yet) of which ones to avoid.

              These spindles are quite heavy, but maybe the extra weight would just amount to more preloading, which maybe (?) could be a good thing. I do like the portability of my CNC, which a Marco Reps style machine has clearly lost, despite its other advantages.

              NeverDieN Offline
              NeverDieN Offline
              NeverDie
              Hero Member
              wrote on last edited by
              #915

              @ncollins Funny thing: when I look now at the photo for the 60000RPM ER11 spingle, the marking on the spindle itself shows only just 24000rpm. Similarly, the specs contradict themselves as well: the title says 60000rpm, but the speed (RPM/Minute) table shows 24000. It's this sort of inconsistency by Aliexpress sellers that gives me the heebie jeebies. For that reason, I'm guessing it's not really 60,000 rpm after all, which would explain why its price is considerably lower than the other 60,000 rpm spindles on Ali Express. If the Aliexpress seller were to send me a 24,000 rpm spindle instead of the 60,000 in the headline, I'm really not sure how that would play out for buyer protection, given the inconsistency portrayed in the description. I would try hard not to buy from a seller like this one, whose listing so badly mixes up the product data, as it seems like a heartache just waiting to happen.

              N 1 Reply Last reply
              0
              • E Offline
                E Offline
                executivul
                wrote on last edited by executivul
                #916

                My 60k rpm is ER8, I guess the lighter collet/nut combo is less prone to vibrate, never seen a decent priced 60k rpm ER11.
                ER 11 good is for heavy endmills, big collets, more than 3.175mm (1/8") shaft diameter, maybe 1/4" for table flattening.
                The 60k rpm spindles are usually 300W, not a lot of power at lower rpm to do tough milling, so no use for larger endmills, ER8 is a good choice for fine milling with 1/8" shafted endmills.
                My VFD is a Sunfar one, pretty decent I might say, I ran it for a few dozen hours now without issues.

                PS. The best way to check for runout is the sound test, run the spindle empty, then with collet+nut, then with the endmill inserted. If I "tune" the position of a new endmill I can reach 60k rpm without any vibration at all, so I get almost no runout.

                NeverDieN 1 Reply Last reply
                1
                • NeverDieN NeverDie

                  @ncollins Funny thing: when I look now at the photo for the 60000RPM ER11 spingle, the marking on the spindle itself shows only just 24000rpm. Similarly, the specs contradict themselves as well: the title says 60000rpm, but the speed (RPM/Minute) table shows 24000. It's this sort of inconsistency by Aliexpress sellers that gives me the heebie jeebies. For that reason, I'm guessing it's not really 60,000 rpm after all, which would explain why its price is considerably lower than the other 60,000 rpm spindles on Ali Express. If the Aliexpress seller were to send me a 24,000 rpm spindle instead of the 60,000 in the headline, I'm really not sure how that would play out for buyer protection, given the inconsistency portrayed in the description. I would try hard not to buy from a seller like this one, whose listing so badly mixes up the product data, as it seems like a heartache just waiting to happen.

                  N Offline
                  N Offline
                  ncollins
                  wrote on last edited by
                  #917

                  @NeverDie Once covid started, my aliexpress luck really took a dive. Two missing shipments, one partial shipment, and very little recourse. If I absolutely have to, I'll buy from banggood. I don't think I would make such an expensive purchase on aliexpress, especially when shipping is a significant portion of the cost. OR, I would want to talk to somebody who has purchased from that seller and has the exact product I'm looking at.

                  Contrary to my 3D printing and PCB/component experience, where I do okay with cheap/counterfeit parts, the tolerances and high cost of mistakes in my CNC experience are leading me to pay the premium for quality parts.

                  1 Reply Last reply
                  1
                  • N Offline
                    N Offline
                    ncollins
                    wrote on last edited by
                    #918

                    I should add that I haven't tried PCB milling yet. I mostly try to make aluminum parts with my 3040 machine.

                    IMG_1249.jpg
                    IMG_1250.jpg

                    1 Reply Last reply
                    1
                    • E executivul

                      My 60k rpm is ER8, I guess the lighter collet/nut combo is less prone to vibrate, never seen a decent priced 60k rpm ER11.
                      ER 11 good is for heavy endmills, big collets, more than 3.175mm (1/8") shaft diameter, maybe 1/4" for table flattening.
                      The 60k rpm spindles are usually 300W, not a lot of power at lower rpm to do tough milling, so no use for larger endmills, ER8 is a good choice for fine milling with 1/8" shafted endmills.
                      My VFD is a Sunfar one, pretty decent I might say, I ran it for a few dozen hours now without issues.

                      PS. The best way to check for runout is the sound test, run the spindle empty, then with collet+nut, then with the endmill inserted. If I "tune" the position of a new endmill I can reach 60k rpm without any vibration at all, so I get almost no runout.

                      NeverDieN Offline
                      NeverDieN Offline
                      NeverDie
                      Hero Member
                      wrote on last edited by
                      #919

                      @executivul said in CNC PCB milling:

                      If I "tune" the position of a new endmill I can reach 60k rpm without any vibration at all, so I get almost no runout.

                      How do you tune the position of a new endmill? Are you referring to how far into the collet you are inserting it?

                      BTW, thank you very much for your posting. It was extremely helpful. I didn't know anyone was using ER8, but from your positive experience, it sounds like ER8 may be the way to go. All else being equal, it makes sense that a narrower ER8 assembly would be prone to less runout, as an imbalance on a wider ER11 assembly would obviously be amplified more at higher RPM's than an equivalent imbalance on an ER8 assembly.

                      If you don't mind my asking, which manufacturer and model ER8 60,000 RPM spindle do you have, and from where did you source it?

                      1 Reply Last reply
                      0
                      • NeverDieN Offline
                        NeverDieN Offline
                        NeverDie
                        Hero Member
                        wrote on last edited by
                        #920

                        So, with ER11 now abandoned, it opens the possibility to something like:
                        https://www.aliexpress.com/item/32837403762.html?spm=a2g0o.productlist.0.0.309b13aeeW38rW&algo_pvid=2ec935ea-2c66-44ff-90b5-31e667176b31&algo_expid=2ec935ea-2c66-44ff-90b5-31e667176b31-3&btsid=0bb0623c16040901544143852e25d3&ws_ab_test=searchweb0_0,searchweb201602_,searchweb201603_
                        which would be less than $200, delivered in just a couple weeks. It claims runout is 0.01-0.02mm (which sounds encouraging, though it doesn't indicate where the runout is measured from). It's 36v, allegedly single phase, which maybe means it could even be powered using a simple 36vdc power supply coupled with a PWM motor speed controller? For example, maybe this?
                        https://www.amazon.com/gp/product/B081YQW36Z/ref=ppx_yo_dt_b_asin_title_o09_s00?ie=UTF8&psc=1

                        The collet itself looks a bit mysterious.

                        1 Reply Last reply
                        0
                        • NeverDieN Offline
                          NeverDieN Offline
                          NeverDie
                          Hero Member
                          wrote on last edited by NeverDie
                          #921

                          Or, maybe something like this:
                          https://www.aliexpress.com/item/32653823271.html?spm=a2g0o.productlist.0.0.17ec6b694kraVc&algo_pvid=9be973d5-8868-4815-9e2c-75c046c6b849&algo_expid=9be973d5-8868-4815-9e2c-75c046c6b849-1&btsid=0b0a557016040910481015724e7c0e&ws_ab_test=searchweb0_0,searchweb201602_,searchweb201603_

                          which is 75v, still single phase, water cooled, but it has a recognizable ER8 on it. Costs around $175, delivered.

                          I'd probably opt to pay more, though, to get something with less runout, like maybe this:
                          https://www.aliexpress.com/item/4000812286377.html?spm=a2g0o.detail.1000060.2.97ea29d2lqjJXu&gps-id=pcDetailBottomMoreThisSeller&scm=1007.13339.169870.0&scm_id=1007.13339.169870.0&scm-url=1007.13339.169870.0&pvid=dafeb530-8e0e-478a-8fdf-1fa3b2193609&_t=gps-id:pcDetailBottomMoreThisSeller,scm-url:1007.13339.169870.0,pvid:dafeb530-8e0e-478a-8fdf-1fa3b2193609,tpp_buckets:668%230%23131923%2328_668%23808%233772%23437_668%23888%233325%2317_668%234328%2319940%23948_668%232846%238115%23852_668%232717%237563%23559_668%231000022185%231000066059%230_668%233468%2315607%2336

                          which claims a runout of just 0.004mm, because whatever spindle runout there is will get amplified at the tip of any bit that gets inserted. I just have no way of knowing by how much it will get amplified, so for that reason I'd lean toward minimal spindle runout. They also claim to be the spindle manufacturer, so in theory they should know what they're talking about. Since the spindle itself is rated for only 75v, hopefully I could find a VFD somewhere that runs from 110v input voltage, which here is a lot more convenient, without having to wire for 220v or step 110v up to 220v just to meet the more typical Aliexpress VFD input requirement of 220v.

                          1 Reply Last reply
                          0
                          • E Offline
                            E Offline
                            executivul
                            wrote on last edited by executivul
                            #922

                            @NeverDie This is the one I've got: https://www.aliexpress.com/item/4000321437538.html?spm=a2g0o.productlist.0.0.3fb4457dTnpLL8&algo_pvid=d91fe6a2-335b-49cf-99fb-e01ae6fc9467&algo_expid=d91fe6a2-335b-49cf-99fb-e01ae6fc9467-3&btsid=0b0a556216043099802122070e932b&ws_ab_test=searchweb0_0,searchweb201602_,searchweb201603_

                            I've bought it via ebay from an European reseller, faster shipping and no taxes di*king around.

                            By "tuning" the endmill I mean: take out the collet/nut, blow the dust out, insert the endmill untill the chamfered edge passes through the collet. Insert collet/nut/endmill as it is in the spindle and tighten LIGHTLY!!! Do NOT overtighten! Start spindle, turn to max rpm, if it's noisy stop! take out whole collet/nut/endmill from spindle and rotate the endmill in the collet like 30-45 degrees, reinstall and run test again. If patient enough you can get to 60k rpm without much vibration.
                            Lately I'm not going over 35-40k rpm, the VFD shows the speed from 0 to 1000 and I stick around 700-750. For drills I run even lower, like 550-600 and don't bother tuning at all.
                            You can find the sweet spot as I said earlier, turn up the rpm, then slowly decrease until silent. You will find there are rpm ranges where vibration is high and ranges where is low, just use the lowest vibration one while still having a good rpm (find the vibration function poles).

                            Imagine the in the picture rightmost is 60k rpm, the blue line is the noise/vibration level, as you go to the left (lower rpm).
                            ![alt text](da183c59-f05a-4225-8884-1361202b7ca0-image.png https://i.stack.imgur.com/IuEtI.png)

                            1 Reply Last reply
                            1
                            • andrewA Offline
                              andrewA Offline
                              andrew
                              wrote on last edited by andrew
                              #923

                              I had a chance (and a need) to make a quick PCB prototype again, so I've finished my first real-life exercise with my new CNC3020(T).

                              I made two mistakes:

                              • as I was in hurry, I did not use enough measurement points for the levelling. A small extra copper remained at two places, hopefully it won't need too much work to get rid of it. The time saved on the levelling will be spent twice on the post-processing... lesson learned... again...
                              • I made an unintended short during the levelling and had to reset the controller. Working coordinates were re-defined manually, causing a small shift between the two sides. Once I'll have my new controller ready, this should not happen again.

                              Beside these issues, the result still looks amazing.
                              Here are some pictures for reference:

                              20201106_200847.jpg

                              20201106_202113.jpg

                              20201106_210426.jpg

                              20201106_210444.jpg

                              20201106_224057.jpg

                              isolation:
                              https://youtu.be/7kZHOMzWgUI

                              drilling:
                              https://youtu.be/kUqxxttMfyc

                              Conclusion: CNC2030T is an affordable CNC machine which can be easily used for precise PCB prototyping.
                              Btw, this was my conclusion for my previous CNC2418 as well. Both of them proved their capabilities. CNC3020T is just better, more robust and good for more stuff.

                              To be honest, if one buys a CNC from the super cheap 2418 category and the main goals is PCB milling/drilling, then I do not see any reason to spend money and time on upgrades, as the base machine is good for the job.

                              NeverDieN 1 Reply Last reply
                              3
                              • andrewA andrew

                                I had a chance (and a need) to make a quick PCB prototype again, so I've finished my first real-life exercise with my new CNC3020(T).

                                I made two mistakes:

                                • as I was in hurry, I did not use enough measurement points for the levelling. A small extra copper remained at two places, hopefully it won't need too much work to get rid of it. The time saved on the levelling will be spent twice on the post-processing... lesson learned... again...
                                • I made an unintended short during the levelling and had to reset the controller. Working coordinates were re-defined manually, causing a small shift between the two sides. Once I'll have my new controller ready, this should not happen again.

                                Beside these issues, the result still looks amazing.
                                Here are some pictures for reference:

                                20201106_200847.jpg

                                20201106_202113.jpg

                                20201106_210426.jpg

                                20201106_210444.jpg

                                20201106_224057.jpg

                                isolation:
                                https://youtu.be/7kZHOMzWgUI

                                drilling:
                                https://youtu.be/kUqxxttMfyc

                                Conclusion: CNC2030T is an affordable CNC machine which can be easily used for precise PCB prototyping.
                                Btw, this was my conclusion for my previous CNC2418 as well. Both of them proved their capabilities. CNC3020T is just better, more robust and good for more stuff.

                                To be honest, if one buys a CNC from the super cheap 2418 category and the main goals is PCB milling/drilling, then I do not see any reason to spend money and time on upgrades, as the base machine is good for the job.

                                NeverDieN Offline
                                NeverDieN Offline
                                NeverDie
                                Hero Member
                                wrote on last edited by NeverDie
                                #924

                                @andrew Have you gotten around to automatically setting your tool height? Though not absolutely essential, it does seem like a nice convenience. From what I've been reading, Candle can do it. You put a z-probe plate underneath your newly mounted tool, then Candle comes down fast, makes contact, then backs up a bit and then comes down again more slowly to measure the actual tool height relative to the z-probe plate. Not sure how that plays out on the first pass if the z-probe plate has no give to it though, as, for example, using just a bit of copper clad PCB for the z-probe plate. Maybe use a spring-bit to avoid skewering the z-probe plate on the first pass? Oops, except that would only work if all your tools are spring-bits. :face_with_rolling_eyes:

                                andrewA 1 Reply Last reply
                                0
                                • NeverDieN NeverDie

                                  @andrew Have you gotten around to automatically setting your tool height? Though not absolutely essential, it does seem like a nice convenience. From what I've been reading, Candle can do it. You put a z-probe plate underneath your newly mounted tool, then Candle comes down fast, makes contact, then backs up a bit and then comes down again more slowly to measure the actual tool height relative to the z-probe plate. Not sure how that plays out on the first pass if the z-probe plate has no give to it though, as, for example, using just a bit of copper clad PCB for the z-probe plate. Maybe use a spring-bit to avoid skewering the z-probe plate on the first pass? Oops, except that would only work if all your tools are spring-bits. :face_with_rolling_eyes:

                                  andrewA Offline
                                  andrewA Offline
                                  andrew
                                  wrote on last edited by andrew
                                  #925

                                  @NeverDie after changing the tool I always make a single touch probe so Z level can be adjusted to the new tool properly.

                                  This is necessary even for the PCB milling. After the levelling is done, a single touch probe is needed somewhere in the working are to set the Z0 and to make it as a reference point for the bed levelling mesh.
                                  At least this is how it is done in bCNC.
                                  After the isolation routing is done, I make a single Z touch probe for each drill bits to set the correct Z0 for the given bit. This is done in the same way as in case for the PCB probing.
                                  Note that as the drilling on Z axis does not require high precision (basically if your drilling depth is slightly bigger than the PCB thickness, then even if your Z is just roughly adjusted to the PCB top, it will do the job).

                                  As I currently work with PCBs only, no other touch probe was necessary, however for woodworking (or for other non conductive materials) one can use a dedicated "touch probe".

                                  There are nice solutions form a simple PCB:
                                  https://www.youtube.com/watch?v=l9o6ZUjb3k0&ab_channel=NikodemBartnik

                                  or
                                  https://www.youtube.com/watch?v=58m1v-fHFjU&ab_channel=CosmoChannel

                                  or you can buy a cheap touch probe as well:
                                  https://www.aliexpress.com/item/4001010640247.html

                                  or you can go for nicer and more expensive professional touch probes :)

                                  1 Reply Last reply
                                  1
                                  • NeverDieN Offline
                                    NeverDieN Offline
                                    NeverDie
                                    Hero Member
                                    wrote on last edited by NeverDie
                                    #926

                                    This thingiverse item is more along the lines of what I had in mind:
                                    https://www.thingiverse.com/thing:3346286

                                    It's notionally the same as the probes you listed, but it includes a spring to compensate for any overshoot. Of course, if you're moving the z-axis extremely slowly in the first place, then I guess the spring wouldn't be needed. I presume the "double touch" that candle does is to speed things up: find approximately the right height at high speed, then back-up just a little then and find it again at a much slower speed. For the Candle approach, maybe this thingiverse spring-loaded touch plate would be better than just a rigid touch plate that has no spring to it. I suppose it depends on whether the spring loaded touch plate can repeatably reach exactly the same height again and again, or not.

                                    Speaking of repeatability, and measurements thereof, I just today receive this electronic dial indicator gauge:
                                    https://www.amazon.com/gp/product/B07888LX1R/ref=ppx_yo_dt_b_asin_title_o01_s00?ie=UTF8&psc=1
                                    When combined with a matching data cable, it can help to automatically collect repeatability data and log it into a spreadsheet on an attached PC. I have the data cable (actually, a specialized RS232 to USB converter) on order. From what I've read, it can be triggered either by pressing a button or by an external contact closure, which is what I hope to use to automate the button pushing.

                                    andrewA 1 Reply Last reply
                                    0
                                    • NeverDieN NeverDie

                                      This thingiverse item is more along the lines of what I had in mind:
                                      https://www.thingiverse.com/thing:3346286

                                      It's notionally the same as the probes you listed, but it includes a spring to compensate for any overshoot. Of course, if you're moving the z-axis extremely slowly in the first place, then I guess the spring wouldn't be needed. I presume the "double touch" that candle does is to speed things up: find approximately the right height at high speed, then back-up just a little then and find it again at a much slower speed. For the Candle approach, maybe this thingiverse spring-loaded touch plate would be better than just a rigid touch plate that has no spring to it. I suppose it depends on whether the spring loaded touch plate can repeatably reach exactly the same height again and again, or not.

                                      Speaking of repeatability, and measurements thereof, I just today receive this electronic dial indicator gauge:
                                      https://www.amazon.com/gp/product/B07888LX1R/ref=ppx_yo_dt_b_asin_title_o01_s00?ie=UTF8&psc=1
                                      When combined with a matching data cable, it can help to automatically collect repeatability data and log it into a spreadsheet on an attached PC. I have the data cable (actually, a specialized RS232 to USB converter) on order. From what I've read, it can be triggered either by pressing a button or by an external contact closure, which is what I hope to use to automate the button pushing.

                                      andrewA Offline
                                      andrewA Offline
                                      andrew
                                      wrote on last edited by
                                      #927

                                      @NeverDie : well,

                                      • for PCB milling this spring loaded stuff simply does not work, as the whole area should be mapped.
                                      • for non-PCB Z zeroing it could be good, however in such case (imho) this is just an over complicated/engineered method for a simple probing.

                                      when you need a single z touch levelling then better to have a rock solid solution rather then have additional moving parts and potential other vectors for a failure. even with a slow feed rate, a single probe can be done in an acceptable time period, so why should you risk your result?
                                      I can imagine that this spring stuff can help you when you approaching with quite high feed rate for first, but in such case I would be afraid of the "wearing" of the probe surface over time and the inaccuracy it may cause later on.

                                      btw, the "double probing" with fast then a slower feed rate is used by other sw/firmware, e.g. marlin does the same (in certain configurations) for 3d printers.

                                      andrewA 1 Reply Last reply
                                      1
                                      • andrewA andrew

                                        @NeverDie : well,

                                        • for PCB milling this spring loaded stuff simply does not work, as the whole area should be mapped.
                                        • for non-PCB Z zeroing it could be good, however in such case (imho) this is just an over complicated/engineered method for a simple probing.

                                        when you need a single z touch levelling then better to have a rock solid solution rather then have additional moving parts and potential other vectors for a failure. even with a slow feed rate, a single probe can be done in an acceptable time period, so why should you risk your result?
                                        I can imagine that this spring stuff can help you when you approaching with quite high feed rate for first, but in such case I would be afraid of the "wearing" of the probe surface over time and the inaccuracy it may cause later on.

                                        btw, the "double probing" with fast then a slower feed rate is used by other sw/firmware, e.g. marlin does the same (in certain configurations) for 3d printers.

                                        andrewA Offline
                                        andrewA Offline
                                        andrew
                                        wrote on last edited by
                                        #928

                                        @andrew Important to note, that I'm still talking about hobby cnc solutions. For professional CNC working and for a pro machine I'd prefer to use as many "pro" and automated solutions as possible.
                                        for occasional hobby purposes defined in this thread, and for these damn cheap machines I think it does not make sense.

                                        pro machines with auto tool change do benefit from auto probing, but that is a total different story.

                                        NeverDieN 1 Reply Last reply
                                        0
                                        • andrewA andrew

                                          @andrew Important to note, that I'm still talking about hobby cnc solutions. For professional CNC working and for a pro machine I'd prefer to use as many "pro" and automated solutions as possible.
                                          for occasional hobby purposes defined in this thread, and for these damn cheap machines I think it does not make sense.

                                          pro machines with auto tool change do benefit from auto probing, but that is a total different story.

                                          NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by NeverDie
                                          #929

                                          @andrew Thanks for sharing all your insights. Your posts continue to inspire me long afterward. :sunglasses:

                                          1 Reply Last reply
                                          0
                                          Reply
                                          • Reply as topic
                                          Log in to reply
                                          • Oldest to Newest
                                          • Newest to Oldest
                                          • Most Votes


                                          13

                                          Online

                                          11.7k

                                          Users

                                          11.2k

                                          Topics

                                          113.0k

                                          Posts


                                          Copyright 2019 TBD   |   Forum Guidelines   |   Privacy Policy   |   Terms of Service
                                          • Login

                                          • Don't have an account? Register

                                          • Login or register to search.
                                          • First post
                                            Last post
                                          0
                                          • MySensors
                                          • OpenHardware.io
                                          • Categories
                                          • Recent
                                          • Tags
                                          • Popular