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  3. Minimal design thoughts

Minimal design thoughts

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  • tbowmoT Offline
    tbowmoT Offline
    tbowmo
    Admin
    wrote on last edited by
    #222

    @Anticimex

    main thought was that it was only going to be used with wires connected to the board (that's the way I wanted to use it). the FTDI header, was only intended for downloading software, and debug purposes.

    The radio will cover the FTDI header, and the pinheader on one of the sides of the board. So you have to mount the board to another board "upside down", that is with the atmega facing down to the other board. In this case the micro sensor is sandwitched between the radio module, and the extension board.

    There are tradeoffs when trying to make things as small as possible (which was my initial goal of this board).

    AnticimexA 1 Reply Last reply
    0
    • tbowmoT tbowmo

      @Anticimex

      main thought was that it was only going to be used with wires connected to the board (that's the way I wanted to use it). the FTDI header, was only intended for downloading software, and debug purposes.

      The radio will cover the FTDI header, and the pinheader on one of the sides of the board. So you have to mount the board to another board "upside down", that is with the atmega facing down to the other board. In this case the micro sensor is sandwitched between the radio module, and the extension board.

      There are tradeoffs when trying to make things as small as possible (which was my initial goal of this board).

      AnticimexA Offline
      AnticimexA Offline
      Anticimex
      Contest Winner
      wrote on last edited by
      #223

      @tbowmo Sure, no problems. I was just wondering about the intended usecase. I think it should be possible to mount both the programming and the FTDI header on the same side though. This leaves the RF board free to use all needed space. And direct wires to all other IO. A "ugly" approach is also to simply not solder FTDI at all. Just put the pin header in and press it against the side when programming (if bootloader exists). Same could be done for the programming header (if you want a really thin board topology).
      But since batteries will create some "height" I think it should be possible to keep both headers pointing up from the AVR-side of the board. Might I suggest for future revisions a 3mm mounting hole/point up center between the nice silk screen grafitti? But perhaps it will be obscured by the RF board. It will be tricky to get the board mounted through that hole in that case if it has to be done before the board is soldered I guess. Oh well, you can't get everything :)
      Good work on the routing. The I2C pullups must have been painful.

      Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

      korttomaK 1 Reply Last reply
      0
      • AnticimexA Anticimex

        @tbowmo Sure, no problems. I was just wondering about the intended usecase. I think it should be possible to mount both the programming and the FTDI header on the same side though. This leaves the RF board free to use all needed space. And direct wires to all other IO. A "ugly" approach is also to simply not solder FTDI at all. Just put the pin header in and press it against the side when programming (if bootloader exists). Same could be done for the programming header (if you want a really thin board topology).
        But since batteries will create some "height" I think it should be possible to keep both headers pointing up from the AVR-side of the board. Might I suggest for future revisions a 3mm mounting hole/point up center between the nice silk screen grafitti? But perhaps it will be obscured by the RF board. It will be tricky to get the board mounted through that hole in that case if it has to be done before the board is soldered I guess. Oh well, you can't get everything :)
        Good work on the routing. The I2C pullups must have been painful.

        korttomaK Offline
        korttomaK Offline
        korttoma
        Hero Member
        wrote on last edited by
        #224

        @Anticimex said:

        Just put the pin header in and press it against the side when programming

        This is what I do with the Pro Mini, have not had any problems yet.

        • Tomas
        1 Reply Last reply
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        • S Offline
          S Offline
          sharath krishna
          wrote on last edited by
          #225

          @tbowmo what might be the cost we are talking of here for the complete assembled board ?

          hekH 1 Reply Last reply
          0
          • S sharath krishna

            @tbowmo what might be the cost we are talking of here for the complete assembled board ?

            hekH Offline
            hekH Offline
            hek
            Admin
            wrote on last edited by
            #226

            @sharath-krishna

            http://forum.mysensors.org/topic/510/minimal-design-thoughts/140

            1 Reply Last reply
            0
            • tbowmoT Offline
              tbowmoT Offline
              tbowmo
              Admin
              wrote on last edited by
              #227

              @Anticimex

              I don't solder any pinheaders for the serial port, just putting the pins from the ftdi module in the holes on the micro board, and then holding it in place. Done the same thing for the ISP port, but it's a bit more problematic. The last two boards that I have assembled, is with pins in the ISP port.

              I expect to have a "standard" bootloader in the boards (Together with a standard sketch for reading / reporting sensor values), when we receive them from China, so the ISP port is not necessary for the average user. only serial port for reprogramming (if not going for OTA).

              But it might be an option for a future module, to have better access to the headers. Also might go with the nrf24 smd modules. But that's another project at the moment :)

              AnticimexA 1 Reply Last reply
              0
              • tbowmoT Offline
                tbowmoT Offline
                tbowmo
                Admin
                wrote on last edited by
                #228

                @Anticimex

                btw. the only painfull thing about the current layout, is handsoldering it :) it's a nightmare.. Almost regret that I used the new footprints for resistors / capacitors, as it makes things a lot more difficult.

                1 Reply Last reply
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                • tbowmoT tbowmo

                  @Anticimex

                  I don't solder any pinheaders for the serial port, just putting the pins from the ftdi module in the holes on the micro board, and then holding it in place. Done the same thing for the ISP port, but it's a bit more problematic. The last two boards that I have assembled, is with pins in the ISP port.

                  I expect to have a "standard" bootloader in the boards (Together with a standard sketch for reading / reporting sensor values), when we receive them from China, so the ISP port is not necessary for the average user. only serial port for reprogramming (if not going for OTA).

                  But it might be an option for a future module, to have better access to the headers. Also might go with the nrf24 smd modules. But that's another project at the moment :)

                  AnticimexA Offline
                  AnticimexA Offline
                  Anticimex
                  Contest Winner
                  wrote on last edited by
                  #229

                  @tbowmo Sure. But after a chat with @hek I believe you have dabbled with a bootloader that can flash in new FW from the external SPI flash. This is to me very interesting because that means we can deploy FW updates OTA using the MySensor library to flash the external flash, write some EEPROM byte to inform bootloader that new firmware is available, reboot to have the FW transferred by the bootloader and then boot the new FW. And this in turn means that we can transfer the new firmware signed, therefore support signed FOTA and THAT is very much interesting to me :)
                  So for me, the ideal would be that the board was preflashed with that bootloader (patched to be triggered by MySensors logic if necessary). Then there would be no requirement to have any extra headers, as you can push whatever you want, and signing can be implemented without actually changing the bootloader (headers will probably be needed during development, but that could just as well be done on breadboard).

                  Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

                  hekH 1 Reply Last reply
                  0
                  • AnticimexA Anticimex

                    @tbowmo Sure. But after a chat with @hek I believe you have dabbled with a bootloader that can flash in new FW from the external SPI flash. This is to me very interesting because that means we can deploy FW updates OTA using the MySensor library to flash the external flash, write some EEPROM byte to inform bootloader that new firmware is available, reboot to have the FW transferred by the bootloader and then boot the new FW. And this in turn means that we can transfer the new firmware signed, therefore support signed FOTA and THAT is very much interesting to me :)
                    So for me, the ideal would be that the board was preflashed with that bootloader (patched to be triggered by MySensors logic if necessary). Then there would be no requirement to have any extra headers, as you can push whatever you want, and signing can be implemented without actually changing the bootloader (headers will probably be needed during development, but that could just as well be done on breadboard).

                    hekH Offline
                    hekH Offline
                    hek
                    Admin
                    wrote on last edited by
                    #230

                    @Anticimex

                    But you would still need to set the keys...

                    AnticimexA 1 Reply Last reply
                    0
                    • hekH hek

                      @Anticimex

                      But you would still need to set the keys...

                      AnticimexA Offline
                      AnticimexA Offline
                      Anticimex
                      Contest Winner
                      wrote on last edited by
                      #231

                      @hek Well, not really. If you like, you can FOTA down the personalizer with your PSK and execute it by remote on a "virgin" unit Then FOTA down your application FW. It is only when your application tells the GW that it require signing, signing actually kicks in.

                      Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

                      1 Reply Last reply
                      0
                      • tbowmoT Offline
                        tbowmoT Offline
                        tbowmo
                        Admin
                        wrote on last edited by tbowmo
                        #232

                        @Anticimex

                        Yes, I have a bootloader, that copies external flash, to internal. It's also verified as working, with a local firmware update where I downloaded a sketch to the micro, which put another sketch into the external flash, so no OTA in the verification phase. I used DualOptiboot from lowpowerlabs (There is a copy on my github account.)

                        The bootloader looks for a signature in the first couple of bytes of the external flash, if present it copies data and erases the external flash.

                        I just don't know what direction things are going at the moment, as there also exists the standard MySensors bootloader. If we use dualoptiboot, we need to have FOTA code in the default application that is loaded into the device, before shipment from china.

                        1 Reply Last reply
                        0
                        • tbowmoT Offline
                          tbowmoT Offline
                          tbowmo
                          Admin
                          wrote on last edited by tbowmo
                          #233

                          @hek, @Anticimex

                          if we are going to use the external flash for OTA, then it should be included in the library? So the libraray handles the OTA packets, putting data into the external flash etc.

                          AnticimexA 1 Reply Last reply
                          0
                          • hekH Offline
                            hekH Offline
                            hek
                            Admin
                            wrote on last edited by
                            #234

                            @tbowmo
                            Yes, that would be the most reliable option to allow updates un normal running mode.

                            I discussed this with @Anticimex earlier today and how to combine it with signing without totally flood the network with nonce requests etc.

                            Neither of us have the flash memory though ;)

                            tbowmoT 2 Replies Last reply
                            0
                            • tbowmoT tbowmo

                              @hek, @Anticimex

                              if we are going to use the external flash for OTA, then it should be included in the library? So the libraray handles the OTA packets, putting data into the external flash etc.

                              AnticimexA Offline
                              AnticimexA Offline
                              Anticimex
                              Contest Winner
                              wrote on last edited by
                              #235

                              @tbowmo Yep. The way I understand how things work, I suggest the following:
                              Library initiates OTA transfer stream and transmit all FW for storage in external flash. Both sender and transmitter calculates some checksum of the FW and the checksum is sent finally, as a separate command.
                              The stream data is sent with a special command that bypasses signature. The checksum is sent with a type that is included with other signed types (currently only the singing handshake commands are excluded from signing).
                              That way, if receiver require it, FOTA will also be signed since the checksum packet is signed.
                              If the receiver accepts the signature (and the checksum is valid) receiver writes the bootloader specific indicators and restarts, so bootloader can transfer the received firmware to PROGMEM, and "Bob's your uncle". Secure FOTA to your difficult-to-reach node somewhere in the house :)

                              Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

                              1 Reply Last reply
                              0
                              • hekH hek

                                @tbowmo
                                Yes, that would be the most reliable option to allow updates un normal running mode.

                                I discussed this with @Anticimex earlier today and how to combine it with signing without totally flood the network with nonce requests etc.

                                Neither of us have the flash memory though ;)

                                tbowmoT Offline
                                tbowmoT Offline
                                tbowmo
                                Admin
                                wrote on last edited by
                                #236

                                @hek said:

                                Neither of us have the flash memory though ;)

                                Hmm we should do something about that at som point in time ;)

                                I could send you a couple of bare boards, you could practice your soldering skils on ? ;)

                                1 Reply Last reply
                                0
                                • hekH hek

                                  @tbowmo
                                  Yes, that would be the most reliable option to allow updates un normal running mode.

                                  I discussed this with @Anticimex earlier today and how to combine it with signing without totally flood the network with nonce requests etc.

                                  Neither of us have the flash memory though ;)

                                  tbowmoT Offline
                                  tbowmoT Offline
                                  tbowmo
                                  Admin
                                  wrote on last edited by
                                  #237

                                  @hek said:

                                  Neither of us have the flash memory though ;)

                                  Maybe we could figure something out.. I could send a couple of empty rev. 2 boards, and you could practice your soldering skills and assemble one yourself ;)

                                  1 Reply Last reply
                                  0
                                  • hekH Offline
                                    hekH Offline
                                    hek
                                    Admin
                                    wrote on last edited by
                                    #238

                                    That might be a good idea. Just hope I won't mess it up too much. Which components do I have to order in the meantime.

                                    1 Reply Last reply
                                    0
                                    • tbowmoT Offline
                                      tbowmoT Offline
                                      tbowmo
                                      Admin
                                      wrote on last edited by
                                      #239

                                      @hek

                                      I have a BOM at mouser, but need to double check it.. (Also, might have some of the capacitors/resistors in my "private" stock, so you don't need to order them)

                                      1 Reply Last reply
                                      0
                                      • blaceyB Offline
                                        blaceyB Offline
                                        blacey
                                        Admin
                                        wrote on last edited by
                                        #240

                                        @tbowmo you can sign me up too however I can handle the component side of it if you share the mouser BOM.

                                        tbowmoT 1 Reply Last reply
                                        0
                                        • blaceyB blacey

                                          @tbowmo you can sign me up too however I can handle the component side of it if you share the mouser BOM.

                                          tbowmoT Offline
                                          tbowmoT Offline
                                          tbowmo
                                          Admin
                                          wrote on last edited by tbowmo
                                          #241

                                          @blacey said:

                                          @tbowmo you can sign me up too however I can handle the component side of it if you share the mouser BOM.

                                          The BOM should be available at
                                          http://www.mouser.com/ProjectManager/ProjectDetail.aspx?AccessID=a509f9ca59

                                          It should match the current PCB layout for the major number of parts. I haven't looked at the crystal yet, to see if that fits, as I have changed the footprint to the one provided by the manufacturer in china when going with rev. 2.

                                          At the moment I'm considering if the crystal should be dropped from the BOM, kind of missing a real purpose for it at the moment, as I don't think that "precise timing" is necessary for a node that repports in at a regular interval.. I (for one) don't care if it reports temperature / humidity "exactly" every 60 seconds, or if it's every 55 or 65 seconds.. But others might have another priority?

                                          Schematics / PCB layout is available on github : https://github.com/tbowmo/MySensorMicro (please double check BOM from mouser, and the eagle files. I might have missed something :))

                                          blaceyB 1 Reply Last reply
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