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  3. 💬 Power Meter Pulse Sensor

💬 Power Meter Pulse Sensor

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  • hekH hek

    This thread contains comments for the article "Power Meter Pulse Sensor" posted on MySensors.org.

    I Offline
    I Offline
    it-slav
    wrote on last edited by it-slav
    #169

    Hi

    My heat exchanger does only give one pulse / kWh which results in that there can be hours between the pulses. When doing the watt calculation micros are used and that counter overflow after 70minutes. See: https://www.arduino.cc/reference/en/language/functions/time/micros/

    I have modified the sketch to use millis instead of micros when the time between the pulses are above one hour and micros if it is less than an hour.

    I hope I did it correct ;-)

    Best regards
    Peter Andersson

    /*
     * The MySensors Arduino library handles the wireless radio link and protocol
     * between your home built sensors/actuators and HA controller of choice.
     * The sensors forms a self healing radio network with optional repeaters. Each
     * repeater and gateway builds a routing tables in EEPROM which keeps track of the
     * network topology allowing messages to be routed to nodes.
     *
     * Created by Henrik Ekblad <henrik.ekblad@mysensors.org>
     * Copyright (C) 2013-2019 Sensnology AB
     * Full contributor list: https://github.com/mysensors/MySensors/graphs/contributors
     *
     * Documentation: http://www.mysensors.org
     * Support Forum: http://forum.mysensors.org
     *
     * This program is free software; you can redistribute it and/or
     * modify it under the terms of the GNU General Public License
     * version 2 as published by the Free Software Foundation.
     *
     *******************************
     *
     * REVISION HISTORY
     * Version 1.0 - Henrik Ekblad
     * Version 1.1 - Peter Andersson added millis watt calculation if time between pulses > 1h 
     *
     * DESCRIPTION
     * This sketch provides an example how to implement a LM393 PCB
     * Use this sensor to measure kWh and Watt of your house meter
     * You need to set the correct pulsefactor of your meter (blinks per kWh).
     * The sensor starts by fetching current kWh value from gateway.
     * Reports both kWh and Watt back to gateway.
     *
     * Unfortunately millis() won't increment when the Arduino is in
     * sleepmode. So we cannot make this sensor sleep if we also want
     * to calculate/report watt value.
     * http://www.mysensors.org/build/pulse_power
     */
    #define MY_REPEATER_FEATURE    //Added
    
    // Enable debug prints
    #define MY_DEBUG
    
    // Enable and select radio type attached
    #define MY_RADIO_RF24
    //#define MY_RADIO_NRF5_ESB
    //#define MY_RADIO_RFM69
    //#define MY_RADIO_RFM95
    
    #include <MySensors.h>
    
    #define DIGITAL_INPUT_SENSOR 3  // The digital input you attached your light sensor.  (Only 2 and 3 generates interrupt!)
    #define PULSE_FACTOR 1       // Number of blinks per of your meter. Normally 1000
    #define SLEEP_MODE false        // Watt value can only be reported when sleep mode is false.
    #define MAX_WATT 100000          // Max watt value to report. This filters outliers. Normally 10000
    #define CHILD_ID 1              // Id of the sensor child
    
    uint32_t SEND_FREQUENCY =
        20000; // Minimum time between send (in milliseconds). We don't want to spam the gateway.
    double ppwh = ((double)PULSE_FACTOR)/1000; // Pulses per watt hour
    bool pcReceived = false;
    volatile uint32_t pulseCount = 0;
    volatile uint32_t lastBlinkmicros = 0;
    volatile uint32_t lastBlinkmillis = 0;
    volatile uint32_t watt = 0;
    uint32_t oldPulseCount = 0;
    uint32_t oldWatt = 0;
    double oldkWh;
    uint32_t lastSend;
    MyMessage wattMsg(CHILD_ID,V_WATT);
    MyMessage kWhMsg(CHILD_ID,V_KWH);
    MyMessage pcMsg(CHILD_ID,V_VAR1);
    
    
    void setup()
    {
        // Fetch last known pulse count value from gw
        request(CHILD_ID, V_VAR1);
    
        // Use the internal pullup to be able to hook up this sketch directly to an energy meter with S0 output
        // If no pullup is used, the reported usage will be too high because of the floating pin
        pinMode(DIGITAL_INPUT_SENSOR,INPUT_PULLUP);
    
        attachInterrupt(digitalPinToInterrupt(DIGITAL_INPUT_SENSOR), onPulse, RISING);
        lastSend=millis();
    }
    
    void presentation()
    {
        // Send the sketch version information to the gateway and Controller
        sendSketchInfo("Energy Meter", "1.0");
    
        // Register this device as power sensor
        present(CHILD_ID, S_POWER);
    }
    
    void loop()
    {
        uint32_t now = millis();
        // Only send values at a maximum frequency or woken up from sleep
        bool sendTime = now - lastSend > SEND_FREQUENCY;
        if (pcReceived && (SLEEP_MODE || sendTime)) {
            // New watt value has been calculated
            if (!SLEEP_MODE && watt != oldWatt) {
                // Check that we don't get unreasonable large watt value.
                // could happen when long wraps or false interrupt triggered
                if (watt<((uint32_t)MAX_WATT)) {
                    send(wattMsg.set(watt));  // Send watt value to gw
                }
                Serial.print("Watt:");
                Serial.println(watt);
                oldWatt = watt;
            }
    
            // Pulse count value has changed
            if (pulseCount != oldPulseCount) {
                send(pcMsg.set(pulseCount));  // Send pulse count value to gw
                double kWh = ((double)pulseCount/((double)PULSE_FACTOR));
                oldPulseCount = pulseCount;
                if (kWh != oldkWh) {
                    send(kWhMsg.set(kWh, 4));  // Send kWh value to gw
                    oldkWh = kWh;
                }
            }
            lastSend = now;
        } else if (sendTime && !pcReceived) {
            // No pulse count value received. Try requesting it again
            request(CHILD_ID, V_VAR1);
            lastSend=now;
        }
    
        if (SLEEP_MODE) {
            sleep(SEND_FREQUENCY);
        }
    }
    
    void receive(const MyMessage &message)
    {
        if (message.type==V_VAR1) {
            pulseCount = oldPulseCount = message.getLong();
            Serial.print("Received last pulse count value from gw:");
            Serial.println(pulseCount);
            pcReceived = true;
        }
    }
    
    void onPulse()
    {
        if (!SLEEP_MODE) {
            uint32_t newBlinkmicros = micros();
            uint32_t newBlinkmillis = millis();
            uint32_t intervalmicros = newBlinkmicros-lastBlinkmicros;
            uint32_t intervalmillis = newBlinkmillis-lastBlinkmillis;
    
            if (intervalmicros<10000L && intervalmillis<10L) { // Sometimes we get interrupt on RISING
                return;
            }
            if (intervalmillis<360000) { //Less then an hour since last pulse, use microseconds
               watt = (3600000000.0 /intervalmicros) / ppwh;
            } else {
               watt = (3600000.0 /intervalmillis) / ppwh; //more then an hour since last pulse, use milliseconds as micros will overflow after 70min 
            }
            
            lastBlinkmicros = newBlinkmicros;
            lastBlinkmillis = newBlinkmillis;
        }
        pulseCount++;
    }
    
    mfalkviddM 1 Reply Last reply
    1
    • I it-slav

      Hi

      My heat exchanger does only give one pulse / kWh which results in that there can be hours between the pulses. When doing the watt calculation micros are used and that counter overflow after 70minutes. See: https://www.arduino.cc/reference/en/language/functions/time/micros/

      I have modified the sketch to use millis instead of micros when the time between the pulses are above one hour and micros if it is less than an hour.

      I hope I did it correct ;-)

      Best regards
      Peter Andersson

      /*
       * The MySensors Arduino library handles the wireless radio link and protocol
       * between your home built sensors/actuators and HA controller of choice.
       * The sensors forms a self healing radio network with optional repeaters. Each
       * repeater and gateway builds a routing tables in EEPROM which keeps track of the
       * network topology allowing messages to be routed to nodes.
       *
       * Created by Henrik Ekblad <henrik.ekblad@mysensors.org>
       * Copyright (C) 2013-2019 Sensnology AB
       * Full contributor list: https://github.com/mysensors/MySensors/graphs/contributors
       *
       * Documentation: http://www.mysensors.org
       * Support Forum: http://forum.mysensors.org
       *
       * This program is free software; you can redistribute it and/or
       * modify it under the terms of the GNU General Public License
       * version 2 as published by the Free Software Foundation.
       *
       *******************************
       *
       * REVISION HISTORY
       * Version 1.0 - Henrik Ekblad
       * Version 1.1 - Peter Andersson added millis watt calculation if time between pulses > 1h 
       *
       * DESCRIPTION
       * This sketch provides an example how to implement a LM393 PCB
       * Use this sensor to measure kWh and Watt of your house meter
       * You need to set the correct pulsefactor of your meter (blinks per kWh).
       * The sensor starts by fetching current kWh value from gateway.
       * Reports both kWh and Watt back to gateway.
       *
       * Unfortunately millis() won't increment when the Arduino is in
       * sleepmode. So we cannot make this sensor sleep if we also want
       * to calculate/report watt value.
       * http://www.mysensors.org/build/pulse_power
       */
      #define MY_REPEATER_FEATURE    //Added
      
      // Enable debug prints
      #define MY_DEBUG
      
      // Enable and select radio type attached
      #define MY_RADIO_RF24
      //#define MY_RADIO_NRF5_ESB
      //#define MY_RADIO_RFM69
      //#define MY_RADIO_RFM95
      
      #include <MySensors.h>
      
      #define DIGITAL_INPUT_SENSOR 3  // The digital input you attached your light sensor.  (Only 2 and 3 generates interrupt!)
      #define PULSE_FACTOR 1       // Number of blinks per of your meter. Normally 1000
      #define SLEEP_MODE false        // Watt value can only be reported when sleep mode is false.
      #define MAX_WATT 100000          // Max watt value to report. This filters outliers. Normally 10000
      #define CHILD_ID 1              // Id of the sensor child
      
      uint32_t SEND_FREQUENCY =
          20000; // Minimum time between send (in milliseconds). We don't want to spam the gateway.
      double ppwh = ((double)PULSE_FACTOR)/1000; // Pulses per watt hour
      bool pcReceived = false;
      volatile uint32_t pulseCount = 0;
      volatile uint32_t lastBlinkmicros = 0;
      volatile uint32_t lastBlinkmillis = 0;
      volatile uint32_t watt = 0;
      uint32_t oldPulseCount = 0;
      uint32_t oldWatt = 0;
      double oldkWh;
      uint32_t lastSend;
      MyMessage wattMsg(CHILD_ID,V_WATT);
      MyMessage kWhMsg(CHILD_ID,V_KWH);
      MyMessage pcMsg(CHILD_ID,V_VAR1);
      
      
      void setup()
      {
          // Fetch last known pulse count value from gw
          request(CHILD_ID, V_VAR1);
      
          // Use the internal pullup to be able to hook up this sketch directly to an energy meter with S0 output
          // If no pullup is used, the reported usage will be too high because of the floating pin
          pinMode(DIGITAL_INPUT_SENSOR,INPUT_PULLUP);
      
          attachInterrupt(digitalPinToInterrupt(DIGITAL_INPUT_SENSOR), onPulse, RISING);
          lastSend=millis();
      }
      
      void presentation()
      {
          // Send the sketch version information to the gateway and Controller
          sendSketchInfo("Energy Meter", "1.0");
      
          // Register this device as power sensor
          present(CHILD_ID, S_POWER);
      }
      
      void loop()
      {
          uint32_t now = millis();
          // Only send values at a maximum frequency or woken up from sleep
          bool sendTime = now - lastSend > SEND_FREQUENCY;
          if (pcReceived && (SLEEP_MODE || sendTime)) {
              // New watt value has been calculated
              if (!SLEEP_MODE && watt != oldWatt) {
                  // Check that we don't get unreasonable large watt value.
                  // could happen when long wraps or false interrupt triggered
                  if (watt<((uint32_t)MAX_WATT)) {
                      send(wattMsg.set(watt));  // Send watt value to gw
                  }
                  Serial.print("Watt:");
                  Serial.println(watt);
                  oldWatt = watt;
              }
      
              // Pulse count value has changed
              if (pulseCount != oldPulseCount) {
                  send(pcMsg.set(pulseCount));  // Send pulse count value to gw
                  double kWh = ((double)pulseCount/((double)PULSE_FACTOR));
                  oldPulseCount = pulseCount;
                  if (kWh != oldkWh) {
                      send(kWhMsg.set(kWh, 4));  // Send kWh value to gw
                      oldkWh = kWh;
                  }
              }
              lastSend = now;
          } else if (sendTime && !pcReceived) {
              // No pulse count value received. Try requesting it again
              request(CHILD_ID, V_VAR1);
              lastSend=now;
          }
      
          if (SLEEP_MODE) {
              sleep(SEND_FREQUENCY);
          }
      }
      
      void receive(const MyMessage &message)
      {
          if (message.type==V_VAR1) {
              pulseCount = oldPulseCount = message.getLong();
              Serial.print("Received last pulse count value from gw:");
              Serial.println(pulseCount);
              pcReceived = true;
          }
      }
      
      void onPulse()
      {
          if (!SLEEP_MODE) {
              uint32_t newBlinkmicros = micros();
              uint32_t newBlinkmillis = millis();
              uint32_t intervalmicros = newBlinkmicros-lastBlinkmicros;
              uint32_t intervalmillis = newBlinkmillis-lastBlinkmillis;
      
              if (intervalmicros<10000L && intervalmillis<10L) { // Sometimes we get interrupt on RISING
                  return;
              }
              if (intervalmillis<360000) { //Less then an hour since last pulse, use microseconds
                 watt = (3600000000.0 /intervalmicros) / ppwh;
              } else {
                 watt = (3600000.0 /intervalmillis) / ppwh; //more then an hour since last pulse, use milliseconds as micros will overflow after 70min 
              }
              
              lastBlinkmicros = newBlinkmicros;
              lastBlinkmillis = newBlinkmillis;
          }
          pulseCount++;
      }
      
      mfalkviddM Offline
      mfalkviddM Offline
      mfalkvidd
      Mod
      wrote on last edited by mfalkvidd
      #170

      Thanks @it-slav

      I have created a pull request based on your sketch.

      https://github.com/mysensors/MySensors/pull/1306

      There were some merge problems, but I think I got them all ironed out.

      1 Reply Last reply
      0
      • butalukB Offline
        butalukB Offline
        butaluk
        wrote on last edited by
        #171

        Hello everyone.
        Is it possible to evaluate two electricity meter signals with one sensor?
        Thank you!

        mfalkviddM 1 Reply Last reply
        0
        • butalukB butaluk

          Hello everyone.
          Is it possible to evaluate two electricity meter signals with one sensor?
          Thank you!

          mfalkviddM Offline
          mfalkviddM Offline
          mfalkvidd
          Mod
          wrote on last edited by
          #172

          @butaluk yes, as long as they are not too far apart to run the cables

          butalukB 1 Reply Last reply
          0
          • mfalkviddM mfalkvidd

            @butaluk yes, as long as they are not too far apart to run the cables

            butalukB Offline
            butalukB Offline
            butaluk
            wrote on last edited by
            #173

            @mfalkvidd Thank you. no, the counters are in one place. Do you have an example code for me?

            1 Reply Last reply
            0
            • sundberg84S Offline
              sundberg84S Offline
              sundberg84
              Hardware Contributor
              wrote on last edited by sundberg84
              #174

              Hi! I have just revised my pulse sensor and have a few suggestions to the code. I have mentioned this before but there can be issues when requesting V_VAR1.

              In current code we request V_VAR1 one time and then goes to sleep, and if you like me have a 10 minute sleep period it can take along time to get V_VAR1 if you have a radio on the outside of your GW range.

              I would suggest adding:

              } else if (now - lastSend > 5000 && !pcReceived) {
                  // No pulse count value received from controller. Try requesting it again.
                  request(CHILD_ID, V_VAR1);
                  recrequestcount = recrequestcount + 1;
              #ifdef MY_DEBUG
                  Serial.println("Req p-cnt");
              #endif
                  lastSend = now;
                  return;
                }
              

              and before sleep:

              else if (!pcReceived) {
                  //We dont want to sleep if !pcRecieved. Return and wait 5 sec to request a new value.
                  return;
                }
              

              In HomeAssisant you also have the specific problem that if V_VAR1 isnt stored, the controller will not answer - so you can keep asking for a pulsecount forever without an reply. To avoid this the first time I have added:

              else if (recrequestcount == 5 && !pcReceived) {
                  //For some controllers, if you dont have any V_VAR1 stored node will not get an answer.
                  //Try 5 times, then set V_VAR1 to 0 and update controller
              #ifdef MY_DEBUG
                  Serial.println("Set p-cnt and update controller");
              #endif
                  pcReceived = true;
                  recrequestcount = 0;
                  send(pcMsg.set(pulseCount));  // Send pulse count 0 value to gw
                  double kWh = ((double)pulseCount / ((double)PULSE_FACTOR));
                  send(kWhMsg.set(kWh, 4));  // Send kWh value 0 to gw
                  lastSend = now;
                }
              

              This setup works great for me, but I dont have the bigger picture - might break something else.
              I can add a pull request if you think this should fit.

              Here is my full code (but It includes battery measurments)
              https://github.com/sundberg84/HomeAutomation/blob/master/Ver 2.X/2.3/EnergyMeterPulseSensor_Feb2020/EnergyMeterPulseSensor_Feb2020.ino

              Also there is a strange error with SEND_FREQUENCY / timer when you have this interrupt. Works great if you dont have any interrupts but as soon as you get pulses the timer gets about 4 times as fast as it should be - I have added a correction to this, but I dont know whats causing this.

              uint32_t SEND_FREQUENCY = 4*60000*15; // Minimum time between send (in milliseconds). We don't want to spam the gateway. (Corr * 60sek * minutes)
              

              Controller: Proxmox VM - Home Assistant
              MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
              MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
              RFLink GW - Arduino Mega + RFLink Shield, 433mhz

              K 1 Reply Last reply
              1
              • S Offline
                S Offline
                snady
                wrote on last edited by
                #175

                Hi
                I have done search of this thread and no one seems to have mentioned latency.
                I have a test setup using a LM393 running on a particle photon with a sketch that also runs a flashing led. I have tested this with various led flash lengths and intervals, the highest rate being a 10ms flash with 10ms interval . I have a consistent precise reading of pulse interval and number but have identified that there is a 1ms delay between the flash and the start of the interrupt function. This latency is consistent, whatever the interval between and I can only assume it is a result of latency caused by LM393 and interrupt, though I find it strange that the latency is exactly 1millisecond even when measured in micros. Under low meter loads this discrepancy would most likely go unnoticed but with high loads of 72kWs it results in a significant error when calculating the instant power.
                Has anyone else noticed this or can give another reason for this that I am missing?
                A subtraction of the identified latency from the pulse interval reading, calibrates the setup and produces exact readings

                1 Reply Last reply
                0
                • F Offline
                  F Offline
                  frydrik
                  wrote on last edited by
                  #176

                  Hello, this sensor can be adapted for 2-4 meters ?

                  1 Reply Last reply
                  0
                  • K Offline
                    K Offline
                    keithellis
                    wrote on last edited by
                    #177

                    I've been building one of these pulse meters up, it seems to be working on the bench very nice. Just got to build a case and get a power supply of the Arduino. But I have designed a case to hold the LM393 sensor onto the meter. I removed the light sensor and re-soldered it flush to the board making it easier to mount on the meter. Its a simple box but works quite well.

                    IMG_0001.JPG

                    IMG_0005.JPG

                    IMG_0006.JPG

                    The files are on thingiverse here

                    Hope this is useful.

                    F 1 Reply Last reply
                    1
                    • sundberg84S sundberg84

                      Hi! I have just revised my pulse sensor and have a few suggestions to the code. I have mentioned this before but there can be issues when requesting V_VAR1.

                      In current code we request V_VAR1 one time and then goes to sleep, and if you like me have a 10 minute sleep period it can take along time to get V_VAR1 if you have a radio on the outside of your GW range.

                      I would suggest adding:

                      } else if (now - lastSend > 5000 && !pcReceived) {
                          // No pulse count value received from controller. Try requesting it again.
                          request(CHILD_ID, V_VAR1);
                          recrequestcount = recrequestcount + 1;
                      #ifdef MY_DEBUG
                          Serial.println("Req p-cnt");
                      #endif
                          lastSend = now;
                          return;
                        }
                      

                      and before sleep:

                      else if (!pcReceived) {
                          //We dont want to sleep if !pcRecieved. Return and wait 5 sec to request a new value.
                          return;
                        }
                      

                      In HomeAssisant you also have the specific problem that if V_VAR1 isnt stored, the controller will not answer - so you can keep asking for a pulsecount forever without an reply. To avoid this the first time I have added:

                      else if (recrequestcount == 5 && !pcReceived) {
                          //For some controllers, if you dont have any V_VAR1 stored node will not get an answer.
                          //Try 5 times, then set V_VAR1 to 0 and update controller
                      #ifdef MY_DEBUG
                          Serial.println("Set p-cnt and update controller");
                      #endif
                          pcReceived = true;
                          recrequestcount = 0;
                          send(pcMsg.set(pulseCount));  // Send pulse count 0 value to gw
                          double kWh = ((double)pulseCount / ((double)PULSE_FACTOR));
                          send(kWhMsg.set(kWh, 4));  // Send kWh value 0 to gw
                          lastSend = now;
                        }
                      

                      This setup works great for me, but I dont have the bigger picture - might break something else.
                      I can add a pull request if you think this should fit.

                      Here is my full code (but It includes battery measurments)
                      https://github.com/sundberg84/HomeAutomation/blob/master/Ver 2.X/2.3/EnergyMeterPulseSensor_Feb2020/EnergyMeterPulseSensor_Feb2020.ino

                      Also there is a strange error with SEND_FREQUENCY / timer when you have this interrupt. Works great if you dont have any interrupts but as soon as you get pulses the timer gets about 4 times as fast as it should be - I have added a correction to this, but I dont know whats causing this.

                      uint32_t SEND_FREQUENCY = 4*60000*15; // Minimum time between send (in milliseconds). We don't want to spam the gateway. (Corr * 60sek * minutes)
                      
                      K Offline
                      K Offline
                      keithellis
                      wrote on last edited by
                      #178

                      @sundberg84 Thanks very much for this post. I was struggling to get the sensor appear in Home-Assistant. Your note on the fact that HA never returns V_VAR1 on first use was very useful and pointed me in the right direction.

                      My modifications looked like this:

                      } else if (sendTime && !pcReceived) {
                      		// No pulse count value received from controller. Try requesting it again.
                      		request(CHILD_ID, V_VAR1);
                          retryCount++;
                      		lastSend = now;
                      	} else if (retryCount >= 5 && !pcReceived) {
                            //For some controllers, if you dont have any V_VAR1 stored node will not get an answer.
                            //Try 5 times, then set V_VAR1 to 0 and update controller
                          pcReceived = true;
                          retryCount = 0;
                          send(pcMsg.set(pulseCount));  // Send pulse count 0 value to gw
                          double kWh = ((double)pulseCount / ((double)PULSE_FACTOR));
                          send(kWhMsg.set(kWh, 4));  // Send kWh value 0 to gw
                          lastSend = now;
                        }
                      

                      The whole sketch is here:

                      /*
                         The MySensors Arduino library handles the wireless radio link and protocol
                         between your home built sensors/actuators and HA controller of choice.
                         The sensors forms a self healing radio network with optional repeaters. Each
                         repeater and gateway builds a routing tables in EEPROM which keeps track of the
                         network topology allowing messages to be routed to nodes.
                      
                         Created by Henrik Ekblad <henrik.ekblad@mysensors.org>
                         Copyright (C) 2013-2019 Sensnology AB
                         Full contributor list: https://github.com/mysensors/MySensors/graphs/contributors
                      
                         Documentation: http://www.mysensors.org
                         Support Forum: http://forum.mysensors.org
                      
                         This program is free software; you can redistribute it and/or
                         modify it under the terms of the GNU General Public License
                         version 2 as published by the Free Software Foundation.
                      
                       *******************************
                      
                         REVISION HISTORY
                         Version 1.0 - Henrik Ekblad
                         Version 1.1 - Peter Andersson added millis watt calculation if time between pulses > 1h
                      
                         DESCRIPTION
                         This sketch provides an example how to implement a LM393 PCB
                         Use this sensor to measure kWh and Watt of your house meter
                         You need to set the correct pulsefactor of your meter (blinks per kWh).
                         The sensor starts by fetching current kWh value from gateway.
                         Reports both kWh and Watt back to gateway.
                      
                         Unfortunately millis() won't increment when the Arduino is in
                         sleepmode. So we cannot make this sensor sleep if we also want
                         to calculate/report watt value.
                         http://www.mysensors.org/build/pulse_power
                      */
                      
                      // Enable debug prints
                      #define MY_DEBUG
                      
                      // Enable and select radio type attached
                      #define MY_RADIO_RF24
                      //#define MY_RADIO_NRF5_ESB
                      //#define MY_RADIO_RFM69
                      //#define MY_RADIO_RFM95
                      
                      #include <MySensors.h>
                      
                      #define DIGITAL_INPUT_SENSOR 3  // The digital input you attached your light sensor.  (Only 2 and 3 generates interrupt!)
                      #define PULSE_FACTOR 1000       // Number of blinks per kWh of your meter. Normally 1000.
                      #define SLEEP_MODE false        // Watt value can only be reported when sleep mode is false.
                      #define MAX_WATT 10000          // Max watt value to report. This filters outliers.
                      #define CHILD_ID 1              // Id of the sensor child
                      
                      uint32_t SEND_FREQUENCY =
                          20000; // Minimum time between send (in milliseconds). We don't want to spam the gateway.
                      double ppwh = ((double)PULSE_FACTOR) / 1000; // Pulses per watt hour
                      bool pcReceived = false;
                      volatile uint32_t pulseCount = 0;
                      volatile uint32_t lastBlinkmicros = 0;
                      volatile uint32_t lastBlinkmillis = 0;
                      volatile uint32_t watt = 0;
                      uint32_t retryCount = 0;  //If value not being returned from controller, increment this counter
                      uint32_t oldPulseCount = 0;
                      uint32_t oldWatt = 0;
                      double oldkWh;
                      uint32_t lastSend;
                      MyMessage wattMsg(CHILD_ID, V_WATT);
                      MyMessage kWhMsg(CHILD_ID, V_KWH);
                      MyMessage pcMsg(CHILD_ID, V_VAR1);
                      
                      #if defined(ARDUINO_ARCH_ESP8266) || defined(ARDUINO_ARCH_ESP32)
                      #define IRQ_HANDLER_ATTR ICACHE_RAM_ATTR
                      #else
                      #define IRQ_HANDLER_ATTR
                      #endif
                      
                      void IRQ_HANDLER_ATTR onPulse()
                      {
                      	if (!SLEEP_MODE) {
                      		uint32_t newBlinkmicros = micros();
                      		uint32_t newBlinkmillis = millis();
                      		uint32_t intervalmicros = newBlinkmicros - lastBlinkmicros;
                      		uint32_t intervalmillis = newBlinkmillis - lastBlinkmillis;
                      		if (intervalmicros < 10000L && intervalmillis < 10L) { // Sometimes we get interrupt on RISING
                      			return;
                      		}
                      		if (intervalmillis < 360000) { // Less than an hour since last pulse, use microseconds
                      			watt = (3600000000.0 / intervalmicros) / ppwh;
                      		} else {
                      			watt = (3600000.0 / intervalmillis) /
                      			       ppwh; // more thAn an hour since last pulse, use milliseconds as micros will overflow after 70min
                      		}
                      		lastBlinkmicros = newBlinkmicros;
                      		lastBlinkmillis = newBlinkmillis;
                      	}
                      	pulseCount++;
                      }
                      
                      void setup()
                      {
                      	// Fetch last known pulse count value from gw
                      	request(CHILD_ID, V_VAR1);
                      
                      	// Use the internal pullup to be able to hook up this sketch directly to an energy meter with S0 output
                      	// If no pullup is used, the reported usage will be too high because of the floating pin
                      	pinMode(DIGITAL_INPUT_SENSOR, INPUT_PULLUP);
                      
                      	attachInterrupt(digitalPinToInterrupt(DIGITAL_INPUT_SENSOR), onPulse, RISING);
                      	lastSend = millis();
                      }
                      
                      void presentation()
                      {
                      	// Send the sketch version information to the gateway and Controller
                      	sendSketchInfo(F("Energy Meter"), F("1.1"));
                      
                      	// Register this device as power sensor
                      	present(CHILD_ID, S_POWER);
                      }
                      
                      void loop()
                      {
                      	uint32_t now = millis();
                      	// Only send values at a maximum frequency or woken up from sleep
                      	bool sendTime = now - lastSend > SEND_FREQUENCY;
                      	if (pcReceived && (SLEEP_MODE || sendTime)) {
                      		// New watt value has been calculated
                      		if (!SLEEP_MODE && watt != oldWatt) {
                      			// Check that we don't get unreasonable large watt value, which
                      			// could happen when long wraps or false interrupt triggered
                      			if (watt < ((uint32_t)MAX_WATT)) {
                      				send(wattMsg.set(watt));  // Send watt value to gw
                      			}
                      			Serial.print("Watt:");
                      			Serial.println(watt);
                      			oldWatt = watt;
                      		}
                      
                      		// Pulse count value has changed
                      		if (pulseCount != oldPulseCount) {
                      			send(pcMsg.set(pulseCount));  // Send pulse count value to gw
                      			double kWh = ((double)pulseCount / ((double)PULSE_FACTOR));
                      			oldPulseCount = pulseCount;
                      			if (kWh != oldkWh) {
                      				send(kWhMsg.set(kWh, 4));  // Send kWh value to gw
                      				oldkWh = kWh;
                      			}
                      		}
                      		lastSend = now;
                      	} else if (sendTime && !pcReceived) {
                      		// No pulse count value received from controller. Try requesting it again.
                      		request(CHILD_ID, V_VAR1);
                          retryCount++;
                      		lastSend = now;
                      	} else if (retryCount >= 5 && !pcReceived) {
                            //For some controllers, if you dont have any V_VAR1 stored node will not get an answer.
                            //Try 5 times, then set V_VAR1 to 0 and update controller
                          pcReceived = true;
                          retryCount = 0;
                          send(pcMsg.set(pulseCount));  // Send pulse count 0 value to gw
                          double kWh = ((double)pulseCount / ((double)PULSE_FACTOR));
                          send(kWhMsg.set(kWh, 4));  // Send kWh value 0 to gw
                          lastSend = now;
                        }
                      
                      
                      	if (SLEEP_MODE) {
                      		sleep(SEND_FREQUENCY, false);
                      	}
                      }
                      
                      void receive(const MyMessage &message)
                      {
                      	if (message.getType()==V_VAR1) {
                      		pulseCount = oldPulseCount = message.getLong();
                      		Serial.print("Received last pulse count value from gw:");
                      		Serial.println(pulseCount);
                      		pcReceived = true;
                      	}
                      }
                      
                      1 Reply Last reply
                      2
                      • K Offline
                        K Offline
                        keithellis
                        wrote on last edited by
                        #179

                        Got this sensor up and running now. Comparing it to my old clamp meter the kWh reading was reading 2-3 times higher, the Watts was about right. I added a 0.1uF capacity across the ground and data pins of the sensor and it is working well now.
                        The graph below shows the comparison of my two sensors. the old clamp meter is Energy previous hour, the new pulse sensor is Temp energy previous hour
                        You can see they are not aligned, until about 20:00 when I added the capacitor and they drop in line.Screenshot 2021-09-25 at 22.18.27.png

                        1 Reply Last reply
                        1
                        • OlmoO Offline
                          OlmoO Offline
                          Olmo
                          wrote on last edited by
                          #180

                          Hi everyone, I just implemented this energy meter and it's working quite good. Thanks for all the help.

                          I have 1 question, however. Since my sensors runs on batteries, it sometimes dies. I then need to replace the batteries and "restart" the counting. It's not ideal, but I have no way of plugin the sensor to power next to the meter.

                          When the sensor dies, I read the kWh reading of the meter manually and store it in an input variable. How can I use this to set the kWh value of the mysensor variable at initialization?

                          I see this line: request(PC_CHILD_ID, V_VAR1);, however it's never running for me. Somehow it does not work properly with home assistant.

                          Would request(KWH_CHILD_ID, V_KWH); do the trick? (provided that I store the kWh value from the meter in the same state created by the mysensor S0 pulse counter)

                          thanks a lot

                          1 Reply Last reply
                          0
                          • asgardroA asgardro

                            Done that... reset everything..still the same

                            here is my code

                            #define DIGITAL_INPUT_SENSOR 3 // The digital input you attached your light sensor. (Only 2 and 3 generates interrupt!)
                            #define PULSE_FACTOR 1000 // Nummber of blinks per KWH of your meeter
                            #define SLEEP_MODE false // Watt-value can only be reported when sleep mode is false.
                            #define MAX_WATT 10000 // Max watt value to report. This filetrs outliers.
                            #define CHILD_ID 1 // Id of the sensor child

                            unsigned long SEND_FREQUENCY = 5000; // Minimum time between send (in milliseconds). We don't wnat to spam the gateway.
                            double ppwh = ((double)PULSE_FACTOR)/1000; // Pulses per watt hour
                            bool pcReceived = true;
                            volatile unsigned long pulseCount = 0;
                            volatile unsigned long lastBlink = 0;
                            volatile unsigned long watt = 0;
                            unsigned long oldPulseCount = 0;
                            unsigned long oldWatt = 0;
                            double oldKwh;
                            unsigned long lastSend;
                            MyMessage wattMsg(CHILD_ID,V_WATT);
                            MyMessage kwhMsg(CHILD_ID,V_KWH);
                            MyMessage pcMsg(CHILD_ID,V_VAR1);

                            void setup()
                            {
                            // Fetch last known pulse count value from gw
                            request(CHILD_ID, V_VAR1);

                            // Use the internal pullup to be able to hook up this sketch directly to an energy meter with S0 output
                            // If no pullup is used, the reported usage will be too high because of the floating pin
                            pinMode(DIGITAL_INPUT_SENSOR,INPUT_PULLUP);

                            attachInterrupt(digitalPinToInterrupt(DIGITAL_INPUT_SENSOR), onPulse, RISING);
                            lastSend=millis();
                            }

                            void presentation() {
                            // Send the sketch version information to the gateway and Controller
                            sendSketchInfo("Energy Meter", "1.0");

                            // Register this device as power sensor
                            present(CHILD_ID, S_POWER);
                            }

                            void loop()
                            {
                            unsigned long now = millis();
                            // Only send values at a maximum frequency or woken up from sleep
                            bool sendTime = now - lastSend > SEND_FREQUENCY;
                            if (pcReceived && (SLEEP_MODE || sendTime)) {
                            // New watt value has been calculated
                            if (!SLEEP_MODE && watt != oldWatt) {
                            // Check that we dont get unresonable large watt value.
                            // could hapen when long wraps or false interrupt triggered
                            if (watt<((unsigned long)MAX_WATT)) {
                            send(wattMsg.set(watt)); // Send watt value to gw
                            }
                            Serial.print("Watt:");
                            Serial.println(watt);
                            oldWatt = watt;
                            }

                            // Pulse cout has changed
                            if (pulseCount != oldPulseCount) {
                              send(pcMsg.set(pulseCount));  // Send pulse count value to gw 
                              double kwh = ((double)pulseCount/((double)PULSE_FACTOR));     
                              oldPulseCount = pulseCount;
                              if (kwh != oldKwh) {
                                send(kwhMsg.set(kwh, 4));  // Send kwh value to gw 
                                oldKwh = kwh;
                              }
                            }    
                            lastSend = now;
                            

                            } else if (sendTime && !pcReceived) {
                            // No count received. Try requesting it again
                            request(CHILD_ID, V_VAR1);
                            lastSend=now;
                            }

                            if (SLEEP_MODE) {
                            sleep(SEND_FREQUENCY);
                            }
                            }

                            void receive(const MyMessage &message) {
                            if (message.type==V_VAR1) {
                            pulseCount = oldPulseCount = message.getLong();
                            Serial.print("Received last pulse count from gw:");
                            Serial.println(pulseCount);
                            pcReceived = true;
                            }
                            }

                            void onPulse()
                            {
                            if (!SLEEP_MODE) {
                            unsigned long newBlink = micros();
                            unsigned long interval = newBlink-lastBlink;
                            if (interval<10000L) { // Sometimes we get interrupt on RISING
                            return;
                            }
                            watt = (3600000000.0 /interval) / ppwh;
                            lastBlink = newBlink;
                            }
                            pulseCount++;
                            }

                            V Offline
                            V Offline
                            voxeg hult
                            Banned
                            wrote on last edited by
                            #181

                            @asgardro Thanks for your nice prompt feedback.

                            1 Reply Last reply
                            0
                            • R Offline
                              R Offline
                              ramisthand76
                              Banned
                              wrote on last edited by
                              #182

                              Pulse Power Measurement: Measuring Instantaneous Power of a Short Pulse. ... Thermopile sensors are often used to measure single shot pulse energy;

                              1 Reply Last reply
                              0
                              • K keithellis

                                I've been building one of these pulse meters up, it seems to be working on the bench very nice. Just got to build a case and get a power supply of the Arduino. But I have designed a case to hold the LM393 sensor onto the meter. I removed the light sensor and re-soldered it flush to the board making it easier to mount on the meter. Its a simple box but works quite well.

                                IMG_0001.JPG

                                IMG_0005.JPG

                                IMG_0006.JPG

                                The files are on thingiverse here

                                Hope this is useful.

                                F Offline
                                F Offline
                                FredC
                                wrote on last edited by
                                #183

                                @keithellis Lovely idea.
                                I've followed suit and knocked up one but with the sensor facing the other way, so that it faces the meter, and the preset pot is and LEDs are facing away from the meter.

                                That way the sensor side of the case can be stuck to the face of the meter, and the pot adjusted without removing it from the meter. The flashing light on DO flashes in sync with the LED on the meter. Theres a little ring that holds the sensor flush with the face of the case so it can lie flat on the front of the meter.

                                Also, its a good idea to use black / dark coloured PLA so as to block out the any stray light that may illuminate the sensor (such as when the meter man comes to read it and shines a bright torch to see the dials).

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