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  3. Powering mote 24/7 using only a supercap and solar

Powering mote 24/7 using only a supercap and solar

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  • gohanG Offline
    gohanG Offline
    gohan
    Mod
    wrote on last edited by
    #160

    You are kind of pioneering in the use of supercap and sensor nodes. I'd like to be part of the discussion, but unfortunately I'm not that good at electronics so I can't contribute much. Probably you are right at using a standard cap you can get comparable results, but I believe you get smaller size with our project

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    • NeverDieN NeverDie

      @agdemars said in Powering mote 24/7 using only a supercap and solar:

      @NeverDie Any updates on your progress? Have you received the new boards? Will you be publishing the gerber files?

      No, and for a host of reasons. The main reason is this: for most applications, it's overkill. Because this thread had become such a monolog, I continued to evolve the design offline, and along the way I've found that you can get perfectly good results with just an inexpensive mini solar panel, a capacitor, and a simple blocking diode. For the audience on this forum, that's all you really need.

      A Offline
      A Offline
      agdemars
      wrote on last edited by
      #161

      @NeverDie Indeed, keeping it simple is usually the best approach. I am nonetheless interested in learning about the circuit you developed if you're willing to share your observations.

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      • mfalkviddM Offline
        mfalkviddM Offline
        mfalkvidd
        Mod
        wrote on last edited by
        #162

        Would it be feasible to implement mppt in software? From what I understand, the atmega328 pwm works in power-save mode (but not in power-down). Power-save mode consumes 1uA. Could the charging speed be controlled by pwm and adjusted periodically by the mcu, to keep the load on the solar cell at maximum power?

        NeverDieN 1 Reply Last reply
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        • gohanG Offline
          gohanG Offline
          gohan
          Mod
          wrote on last edited by
          #163

          If I understood right NeverDie said that the supercap can be charged directly from the solar panel with just a blocking diode, then add a boost-buck dc-dc converter to have constant 3.3v

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          • mfalkviddM mfalkvidd

            Would it be feasible to implement mppt in software? From what I understand, the atmega328 pwm works in power-save mode (but not in power-down). Power-save mode consumes 1uA. Could the charging speed be controlled by pwm and adjusted periodically by the mcu, to keep the load on the solar cell at maximum power?

            NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by NeverDie
            #164

            @mfalkvidd said in Powering mote 24/7 using only a supercap and solar:

            Would it be feasible to implement mppt in software? From what I understand, the atmega328 pwm works in power-save mode (but not in power-down). Power-save mode consumes 1uA. Could the charging speed be controlled by pwm and adjusted periodically by the mcu, to keep the load on the solar cell at maximum power?

            Like you, I've also wondered what kind of MPPT might be built by leveraging an mcu and just simple components. There is a guy on youtube ( https://youtu.be/JXSRXUiUA6M ) who built his own arduino MPPT charge controller from scratch, though for a much bigger solar panel. For me, the real quesation is: why aren't there more chips that offer a proper MPPT? It seems like a rather bizarre gap in the market.

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            • gohanG Offline
              gohanG Offline
              gohan
              Mod
              wrote on last edited by
              #165

              Is that mppt really needed even if you are charging a capacitor?

              NeverDieN 1 Reply Last reply
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              • gohanG gohan

                Is that mppt really needed even if you are charging a capacitor?

                NeverDieN Offline
                NeverDieN Offline
                NeverDie
                Hero Member
                wrote on last edited by NeverDie
                #166

                @gohan
                Let's put it this way: there's probably nothing I could achieve with MPPT that I couldn't achieve with a sufficiently bigger solar panel. So, if space isn't a concern, the economics tend to favor buying bigger mini solar panels, because mini solar panels are fairly cheap from China (cheaper than buying the BQ25504 chip). On the other hand, for large 100watt or above solar panels, it's more economic to add MPPT, because an MPPT charge controller is cheap compared to, say, doubling an already expensive solar panel.

                That said, there may be other features of the chip that you may want anyway, like charge termination or a "battery_OK" pin to power-on your atmega328p when the voltage gets to an acceptible level. So, you could create those by other means, or you could buy a package with those features and which also happens to have MPPT at some incremental cost.

                So, it's six of one, half a dozen of the other.

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                • NeverDieN Offline
                  NeverDieN Offline
                  NeverDie
                  Hero Member
                  wrote on last edited by
                  #167

                  What I finally arrived at was this:
                  https://www.openhardware.io/view/396/Simple-Solar-Supercap-Charger
                  which is both less expensive and easier to assemble.

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                  • gohanG Offline
                    gohanG Offline
                    gohan
                    Mod
                    wrote on last edited by
                    #168

                    here is another circuit I found http://www.discovercircuits.com/DJ-Circuits/supcapvoltlim.htm

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                    • NeverDieN NeverDie

                      Anyone already doing it?

                      Seems like all that's needed is a supercap with low enough leakage current such that harvested solar energy exceeds leakage current per 24 hour cycle.

                      Yesterday I ordered a few boost converters to play around with: an AAT1217, an LTC3105, an MP3418, and an L6920DTR. Out of those four different boost converters, hopefully at least one will prove adequate. Maybe all of them will. Either way, I'm sure to learn something about what's ultimately needed.

                      I checked the unloaded voltage on an el cheapo solar cell (scavanged from a $1 garden light), and it came out around 1v under indoor ambient light conditions, near a window on a darkly overcast, rainy day with no indoor lights on. That's higher than what I was expecting. Of course, how much of that is ephemeral and how much of it is solid under load remains to be seen, and I guess that's part of what I'll be learning.

                      alt text
                      alt text
                      alt text
                      For illustration purposes, I put a little TH mote inside it.

                      E Offline
                      E Offline
                      Ed1500
                      wrote on last edited by
                      #169

                      @NeverDie actually I have done that, feeding an attiny85 and also an Atmega328 ("barebones" arduino) 2x1.5F capacitors. all on a 6 volt solar cel and a low drop regulator

                      The gardenlamp is quite handy as well, but better put some sealant on the edges of tha small solarcell as they do tend to leak. You will find everything has rusted inside after using it a season. Nevertheless, have been able to run an attiny on it

                      NeverDieN 3 Replies Last reply
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                      • E Ed1500

                        @NeverDie actually I have done that, feeding an attiny85 and also an Atmega328 ("barebones" arduino) 2x1.5F capacitors. all on a 6 volt solar cel and a low drop regulator

                        The gardenlamp is quite handy as well, but better put some sealant on the edges of tha small solarcell as they do tend to leak. You will find everything has rusted inside after using it a season. Nevertheless, have been able to run an attiny on it

                        NeverDieN Offline
                        NeverDieN Offline
                        NeverDie
                        Hero Member
                        wrote on last edited by NeverDie
                        #170

                        The gardenlamp is quite handy as well, but better put some sealant on the edges of tha small solarcell as they do tend to leak. You will find everything has rusted inside after using it a season.

                        Yeah, corrosion is a huge problem with the chinese ones because it seems many of their components are incredibly prone to rusting (even including their wire!). Go figure on that one. Potting epoxy will cost you much more than the garden light. I think polyurethane spray foam may be the cheapest way to weatherproof them, and it's readily available.

                        E 1 Reply Last reply
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                        • E Ed1500

                          @NeverDie actually I have done that, feeding an attiny85 and also an Atmega328 ("barebones" arduino) 2x1.5F capacitors. all on a 6 volt solar cel and a low drop regulator

                          The gardenlamp is quite handy as well, but better put some sealant on the edges of tha small solarcell as they do tend to leak. You will find everything has rusted inside after using it a season. Nevertheless, have been able to run an attiny on it

                          NeverDieN Offline
                          NeverDieN Offline
                          NeverDie
                          Hero Member
                          wrote on last edited by NeverDie
                          #171

                          @Ed1500 said in Powering mote 24/7 using only a supercap and solar:

                          @NeverDie actually I have done that, feeding an attiny85 and also an Atmega328 ("barebones" arduino) 2x1.5F capacitors. all on a 6 volt solar cel and a low drop regulator

                          Yes, for outdoors it's bright enough you don't really need a boost converter. So, your solution may be the least expensive DIY for outdoors. Interestingly, the chinese garden lights do use a boost converter. They use a special purpose IC specifically made for garden lights.

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                          • NeverDieN NeverDie

                            The gardenlamp is quite handy as well, but better put some sealant on the edges of tha small solarcell as they do tend to leak. You will find everything has rusted inside after using it a season.

                            Yeah, corrosion is a huge problem with the chinese ones because it seems many of their components are incredibly prone to rusting (even including their wire!). Go figure on that one. Potting epoxy will cost you much more than the garden light. I think polyurethane spray foam may be the cheapest way to weatherproof them, and it's readily available.

                            E Offline
                            E Offline
                            Ed1500
                            wrote on last edited by
                            #172

                            @NeverDie indeed, I just put a line of silicone sealant around the edge of the PV. That stopped a lot already

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                            • NeverDieN NeverDie

                              @Ed1500 said in Powering mote 24/7 using only a supercap and solar:

                              @NeverDie actually I have done that, feeding an attiny85 and also an Atmega328 ("barebones" arduino) 2x1.5F capacitors. all on a 6 volt solar cel and a low drop regulator

                              Yes, for outdoors it's bright enough you don't really need a boost converter. So, your solution may be the least expensive DIY for outdoors. Interestingly, the chinese garden lights do use a boost converter. They use a special purpose IC specifically made for garden lights.

                              E Offline
                              E Offline
                              Ed1500
                              wrote on last edited by Ed1500
                              #173

                              @NeverDie It was indeed more of a concept test 'can I do this with one of those lamps'. I first tried to just use the power to the LED with the nicad in place but the NiCad just won't last long coz of the continous recharge, so I took it out and put supercaps in there. Store enough charge to get through the night. Supercaps also do better in the cold than Nicads , though I admit I brought them inside when it started freezing.
                              But those lamps are just great little boxes for a contained attiny 13/25/45/85 project

                              NeverDieN 1 Reply Last reply
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                              • E Ed1500

                                @NeverDie It was indeed more of a concept test 'can I do this with one of those lamps'. I first tried to just use the power to the LED with the nicad in place but the NiCad just won't last long coz of the continous recharge, so I took it out and put supercaps in there. Store enough charge to get through the night. Supercaps also do better in the cold than Nicads , though I admit I brought them inside when it started freezing.
                                But those lamps are just great little boxes for a contained attiny 13/25/45/85 project

                                NeverDieN Offline
                                NeverDieN Offline
                                NeverDie
                                Hero Member
                                wrote on last edited by NeverDie
                                #174

                                @Ed1500 said in Powering mote 24/7 using only a supercap and solar:

                                But those lamps are just great little boxes for a contained attiny 13/25/45/85 project

                                Exactly so. They're cheaper than most project boxes, and then you get the solar cell "for free".

                                1 Reply Last reply
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                                • E Ed1500

                                  @NeverDie actually I have done that, feeding an attiny85 and also an Atmega328 ("barebones" arduino) 2x1.5F capacitors. all on a 6 volt solar cel and a low drop regulator

                                  The gardenlamp is quite handy as well, but better put some sealant on the edges of tha small solarcell as they do tend to leak. You will find everything has rusted inside after using it a season. Nevertheless, have been able to run an attiny on it

                                  NeverDieN Offline
                                  NeverDieN Offline
                                  NeverDie
                                  Hero Member
                                  wrote on last edited by
                                  #175

                                  @Ed1500 said in Powering mote 24/7 using only a supercap and solar:

                                  @NeverDie actually I have done that, feeding an attiny85 and also an Atmega328 ("barebones" arduino) 2x1.5F capacitors. all on a 6 volt solar cel and a low drop regulator

                                  Exactly which supercaps are you using, and where are you sourcing them from? It would be good to compare notes.

                                  E 1 Reply Last reply
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                                  • NeverDieN NeverDie

                                    @Ed1500 said in Powering mote 24/7 using only a supercap and solar:

                                    @NeverDie actually I have done that, feeding an attiny85 and also an Atmega328 ("barebones" arduino) 2x1.5F capacitors. all on a 6 volt solar cel and a low drop regulator

                                    Exactly which supercaps are you using, and where are you sourcing them from? It would be good to compare notes.

                                    E Offline
                                    E Offline
                                    Ed1500
                                    wrote on last edited by Ed1500
                                    #176

                                    @NeverDie I have 5.5V 1.5F Supercaps from Aliexpress. Forgot which supplier but they do well.
                                    I put them in an RC circuit to measure and though that might not be totally reliable, they were above 1 Farad
                                    Ah, found them. Although. It was a year ago, the ones I have say 1.5 F but seems they now sell 1Farad
                                    These: https://www.aliexpress.com/item/2Pcs-Ultracapacitor-1-5F-5-5V-super-capacitor-1-5Farad-farad-capacitor-5-5V1-0F/32632431698.html

                                    E 1 Reply Last reply
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                                    • E Ed1500

                                      @NeverDie I have 5.5V 1.5F Supercaps from Aliexpress. Forgot which supplier but they do well.
                                      I put them in an RC circuit to measure and though that might not be totally reliable, they were above 1 Farad
                                      Ah, found them. Although. It was a year ago, the ones I have say 1.5 F but seems they now sell 1Farad
                                      These: https://www.aliexpress.com/item/2Pcs-Ultracapacitor-1-5F-5-5V-super-capacitor-1-5Farad-farad-capacitor-5-5V1-0F/32632431698.html

                                      E Offline
                                      E Offline
                                      Ed1500
                                      wrote on last edited by
                                      #177

                                      @Ed1500 Yep, rechecked mine. 1.5 Farad, but the 'my orders' link now points to 1 Farad caps

                                      NeverDieN 1 Reply Last reply
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                                      • E Ed1500

                                        @Ed1500 Yep, rechecked mine. 1.5 Farad, but the 'my orders' link now points to 1 Farad caps

                                        NeverDieN Offline
                                        NeverDieN Offline
                                        NeverDie
                                        Hero Member
                                        wrote on last edited by NeverDie
                                        #178

                                        @Ed1500

                                        Thanks for looking that up. I keep coming back to this one:
                                        https://www.digikey.com/product-detail/en/illinois-capacitor/106DCN2R7M/1572-1287-ND/5410638
                                        if only because it seems like a good value for money, and it seems able to run any mote for quite a long time.

                                        E 1 Reply Last reply
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                                        • NeverDieN NeverDie

                                          @Ed1500

                                          Thanks for looking that up. I keep coming back to this one:
                                          https://www.digikey.com/product-detail/en/illinois-capacitor/106DCN2R7M/1572-1287-ND/5410638
                                          if only because it seems like a good value for money, and it seems able to run any mote for quite a long time.

                                          E Offline
                                          E Offline
                                          Ed1500
                                          wrote on last edited by
                                          #179

                                          @NeverDie 10F for 1.95 is definitely not bad... but not sure what the shipping would be

                                          NeverDieN 1 Reply Last reply
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