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  3. CNC PCB milling

CNC PCB milling

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  • NeverDieN NeverDie

    @andrew Thanks for all the links. I've ordered everything on your list. Which software will be the first I use? Maybe I can start learning a bit about it while I wait for the deliveries to arrive.

    andrewA Offline
    andrewA Offline
    andrew
    wrote on last edited by
    #38

    @neverdie cool, you will have a nice Christmas then :)

    I guess you have experience with EDA tools, such as KiCAD or Eagle. this should be the first point. you should export your PCB related gerber and excellon files (top and bottom copper layers, edge cuts) from the given EDA software, then flatcam is the next one.

    in flatcam you have to import the exported files and do all of the necessary preparation work, to create the necessary G codes for every tasks, including isolation routing, milling and drilling.
    this will be your main tool, so discover it as much as possible, including the double sided pcb handling part. most of the manual preparation happens here. maybe this tool is the most important in the whole process.

    after this, you just have to use a G code sender tool which will control the CNC based on the G code, but this is the easy part. you need a CNC for that, so let's get back to this once you have a working setup. maybe in the meantime you can check e.g. bCNC's and chilipeppr's general howtos.

    without a working cnc you can also visualise and simulate the G code, e.g. with CAMotics.

    YveauxY 1 Reply Last reply
    1
    • V Vince

      If you are doing only 1 pcb or 2 it is oke to use a cnc milling machine,
      i needed a bunch of boards for my home automation project and it took way to long.
      Changing bits for engraving/drilling etc and then the costs of the pcb itself.

      I went to https://www.itead.cc/open-pcb/pcb-prototyping.html , double sided smaller circuits then with your milling machine and coating , looks like factory pcbs.

      it is fun to see the machine working though, made some timelapse videos.
      click for the video

      NeverDieN Offline
      NeverDieN Offline
      NeverDie
      Hero Member
      wrote on last edited by NeverDie
      #39

      @vince I think it's meant for prototyping, not production. At least for that purpose, the reduction in turnaround time should be huge. If, instead, you send everything to the fab at every step, then you need the patience of a saint to iteratively evolve a PCB design.

      V 1 Reply Last reply
      2
      • andrewA andrew

        @neverdie cool, you will have a nice Christmas then :)

        I guess you have experience with EDA tools, such as KiCAD or Eagle. this should be the first point. you should export your PCB related gerber and excellon files (top and bottom copper layers, edge cuts) from the given EDA software, then flatcam is the next one.

        in flatcam you have to import the exported files and do all of the necessary preparation work, to create the necessary G codes for every tasks, including isolation routing, milling and drilling.
        this will be your main tool, so discover it as much as possible, including the double sided pcb handling part. most of the manual preparation happens here. maybe this tool is the most important in the whole process.

        after this, you just have to use a G code sender tool which will control the CNC based on the G code, but this is the easy part. you need a CNC for that, so let's get back to this once you have a working setup. maybe in the meantime you can check e.g. bCNC's and chilipeppr's general howtos.

        without a working cnc you can also visualise and simulate the G code, e.g. with CAMotics.

        YveauxY Offline
        YveauxY Offline
        Yveaux
        Mod
        wrote on last edited by
        #40

        @andrew you wrote you sourced your cnc from the EU. Could you share where you bought it?

        http://yveaux.blogspot.nl

        andrewA NeverDieN 2 Replies Last reply
        0
        • YveauxY Yveaux

          @andrew you wrote you sourced your cnc from the EU. Could you share where you bought it?

          andrewA Offline
          andrewA Offline
          andrew
          wrote on last edited by
          #41

          @yveaux I bought mine from "rattmotor" seller on ebay (https://www.ebay.com/usr/rattmmotor), but I basically just limited the item location filter to Europe when I searched for cnc2418 on ebay, then I made my choice based on the price and seller ratings.

          1 Reply Last reply
          0
          • YveauxY Yveaux

            @andrew you wrote you sourced your cnc from the EU. Could you share where you bought it?

            NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by
            #42

            @yveaux Even Amazon.com sells them. Some even have 1-day Prime shipping, so you could have one tomorrow if you wanted.

            YveauxY 1 Reply Last reply
            0
            • NeverDieN NeverDie

              @yveaux Even Amazon.com sells them. Some even have 1-day Prime shipping, so you could have one tomorrow if you wanted.

              YveauxY Offline
              YveauxY Offline
              Yveaux
              Mod
              wrote on last edited by
              #43

              @neverdie Amazon still doesn't ship to the Netherlands and all eBay sellers seem to ship from China...

              http://yveaux.blogspot.nl

              andrewA 1 Reply Last reply
              0
              • YveauxY Yveaux

                @neverdie Amazon still doesn't ship to the Netherlands and all eBay sellers seem to ship from China...

                andrewA Offline
                andrewA Offline
                andrew
                wrote on last edited by andrew
                #44

                @yveaux search for "cnc 2418" with space separated, then you can find some one from Germany.

                YveauxY 1 Reply Last reply
                0
                • andrewA andrew

                  @yveaux search for "cnc 2418" with space separated, then you can find some one from Germany.

                  YveauxY Offline
                  YveauxY Offline
                  Yveaux
                  Mod
                  wrote on last edited by
                  #45

                  @andrew ok, I'll give it another try, but suggested rattmotor also seems to ship from China (despite all the American flags in the pictures...)

                  http://yveaux.blogspot.nl

                  andrewA 1 Reply Last reply
                  0
                  • YveauxY Yveaux

                    @andrew ok, I'll give it another try, but suggested rattmotor also seems to ship from China (despite all the American flags in the pictures...)

                    andrewA Offline
                    andrewA Offline
                    andrew
                    wrote on last edited by andrew
                    #46

                    @yveaux they had items from China and from EU warehouse as well. with the search I mentioned you can find product like this or this

                    YveauxY 1 Reply Last reply
                    0
                    • andrewA andrew

                      @yveaux they had items from China and from EU warehouse as well. with the search I mentioned you can find product like this or this

                      YveauxY Offline
                      YveauxY Offline
                      Yveaux
                      Mod
                      wrote on last edited by
                      #47

                      @andrew ok, thanks! It was probably the mobile searching then that hid them.
                      Probably better not having the link though... Must resist to click....

                      http://yveaux.blogspot.nl

                      NeverDieN 1 Reply Last reply
                      0
                      • YveauxY Yveaux

                        @andrew ok, thanks! It was probably the mobile searching then that hid them.
                        Probably better not having the link though... Must resist to click....

                        NeverDieN Offline
                        NeverDieN Offline
                        NeverDie
                        Hero Member
                        wrote on last edited by NeverDie
                        #48

                        @yveaux If you do a fair amount of PCB prototyping, then it pays for itself pretty rapidly (as compared to using a Fab that is).

                        YveauxY zboblamontZ 2 Replies Last reply
                        0
                        • NeverDieN NeverDie

                          @yveaux If you do a fair amount of PCB prototyping, then it pays for itself pretty rapidly (as compared to using a Fab that is).

                          YveauxY Offline
                          YveauxY Offline
                          Yveaux
                          Mod
                          wrote on last edited by
                          #49

                          @neverdie sure, but I'm afraid of the time I'll have to invest too tweak it and keep it running...
                          Let's see how it turns out for you!

                          http://yveaux.blogspot.nl

                          NeverDieN 1 Reply Last reply
                          0
                          • YveauxY Yveaux

                            @neverdie sure, but I'm afraid of the time I'll have to invest too tweak it and keep it running...
                            Let's see how it turns out for you!

                            NeverDieN Offline
                            NeverDieN Offline
                            NeverDie
                            Hero Member
                            wrote on last edited by NeverDie
                            #50

                            @yveaux Oh, come on, jump in and share the risk! It will be more fun that way.

                            1 Reply Last reply
                            0
                            • NeverDieN NeverDie

                              @yveaux If you do a fair amount of PCB prototyping, then it pays for itself pretty rapidly (as compared to using a Fab that is).

                              zboblamontZ Offline
                              zboblamontZ Offline
                              zboblamont
                              wrote on last edited by
                              #51

                              @neverdie The attraction for making ready designed boards as one-offs is clear enough, the costs and time don't stack up for bulk manufacture, but that is not what these machines are intended for anyway. For those making occasional boards who have no time constraints such machines are an increasingly affordable solution without chemicals to mess with.

                              However much the focus here may be on PCBs, wood engraving, making your own panel labels, plaques, or fancy engraving on plastics are all uses beyond the PCB...

                              NeverDieN 1 Reply Last reply
                              0
                              • zboblamontZ zboblamont

                                @neverdie The attraction for making ready designed boards as one-offs is clear enough, the costs and time don't stack up for bulk manufacture, but that is not what these machines are intended for anyway. For those making occasional boards who have no time constraints such machines are an increasingly affordable solution without chemicals to mess with.

                                However much the focus here may be on PCBs, wood engraving, making your own panel labels, plaques, or fancy engraving on plastics are all uses beyond the PCB...

                                NeverDieN Offline
                                NeverDieN Offline
                                NeverDie
                                Hero Member
                                wrote on last edited by NeverDie
                                #52

                                @zboblamont I was just joking. Actually, I don't think there is much risk at all, because @andrew has proven it out already. If it weren't for him, and the results he's reporting, I wouldn't have had the confidence to buy a CNC 2418, or even embark upon this.

                                I also think it's just one of those things where you either value the benefits, or you don't. That's going to vary a lot from person to person.

                                That being said, the more the merrier!

                                Also, though it's totally off topic, if there were a way to custom mill little project enclosures out of solid plastic, that would be a real bonus. That would obviate pretty much my only reason for also wanting a 3D printer. For instance, I can buy 1" thick vinyl planks at Home Depot for not much money, so it wouldn't matter if all of the plastic that's removed from a cavity is entirely wasted. It might even be cheaper than doing addative 3D printing from a spool. But, like I say, that would be gravy. I'm not banking on that. I suppose I could also make little wooden boxes from thinner sheets of wood that get cut on this CNC, and maybe that would be just as good. I'm pretty confident that could be done, though I'm not really sure as yet how.

                                zboblamontZ 1 Reply Last reply
                                1
                                • NeverDieN NeverDie

                                  @zboblamont I was just joking. Actually, I don't think there is much risk at all, because @andrew has proven it out already. If it weren't for him, and the results he's reporting, I wouldn't have had the confidence to buy a CNC 2418, or even embark upon this.

                                  I also think it's just one of those things where you either value the benefits, or you don't. That's going to vary a lot from person to person.

                                  That being said, the more the merrier!

                                  Also, though it's totally off topic, if there were a way to custom mill little project enclosures out of solid plastic, that would be a real bonus. That would obviate pretty much my only reason for also wanting a 3D printer. For instance, I can buy 1" thick vinyl planks at Home Depot for not much money, so it wouldn't matter if all of the plastic that's removed from a cavity is entirely wasted. It might even be cheaper than doing addative 3D printing from a spool. But, like I say, that would be gravy. I'm not banking on that. I suppose I could also make little wooden boxes from thinner sheets of wood that get cut on this CNC, and maybe that would be just as good. I'm pretty confident that could be done, though I'm not really sure as yet how.

                                  zboblamontZ Offline
                                  zboblamontZ Offline
                                  zboblamont
                                  wrote on last edited by
                                  #53

                                  @neverdie I was referring to earlier comment from the more commercial viewpoint. It is a hobby machine, but with a variety of uses beyond the current subject, and at this cost level risk is minimal.

                                  I have woodwork and mechanical tools aplenty which have made short work of completely obtuse and dissociated tasks, this is simply another tool with a specific task in mind, but a variety of possible other uses.

                                  1 Reply Last reply
                                  0
                                  • dbemowskD Offline
                                    dbemowskD Offline
                                    dbemowsk
                                    wrote on last edited by dbemowsk
                                    #54

                                    So I picked this thing up at our local university surplus store. It is a Lachat instruments XYZ auto sampler After some research, it appears to be a piece of lab equipment for sample testing. Not exactly sure how it works, but for the $20 US that I paid for it, I though it might be worth trying to build a CNC machine from it. The video clip shows the machine homing the X, Y and Z axis' when powered on.
                                    https://www.youtube.com/watch?v=OYuLQs5Cm7E
                                    Here is the label from the back panel:
                                    0_1512974267987_a8d7bea0-7bfd-42ef-aaff-bd7c55d146ac-image.png
                                    The motors for the X, Y and Z axis' do not appear to be stepper motors though:
                                    0_1512974407749_0a7f74bc-73e5-4231-901a-49a3e5e0b41b-image.png
                                    Found this one on ebay that appears to be a match. https://www.ebay.com/itm/Used-Good-MAXON-motor-2028-945-13-131-025-30-1-E-N2-/171548411580
                                    It appears to use rotary encoders to deal with position. Here is a pic of the encoders:
                                    0_1512974667006_c895d00e-afee-4b7e-8cd1-71b8fcc23f31-image.png
                                    If you look at the image above you will see that the X axis rails and linear bearings are pretty beefy at 16mm diameter.

                                    It would be nice if I could figure out the serial interface to see if I could make it do anything. Just wondering what the thoughts are from the group.

                                    Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                                    Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                                    andrewA NeverDieN 2 Replies Last reply
                                    0
                                    • dbemowskD dbemowsk

                                      So I picked this thing up at our local university surplus store. It is a Lachat instruments XYZ auto sampler After some research, it appears to be a piece of lab equipment for sample testing. Not exactly sure how it works, but for the $20 US that I paid for it, I though it might be worth trying to build a CNC machine from it. The video clip shows the machine homing the X, Y and Z axis' when powered on.
                                      https://www.youtube.com/watch?v=OYuLQs5Cm7E
                                      Here is the label from the back panel:
                                      0_1512974267987_a8d7bea0-7bfd-42ef-aaff-bd7c55d146ac-image.png
                                      The motors for the X, Y and Z axis' do not appear to be stepper motors though:
                                      0_1512974407749_0a7f74bc-73e5-4231-901a-49a3e5e0b41b-image.png
                                      Found this one on ebay that appears to be a match. https://www.ebay.com/itm/Used-Good-MAXON-motor-2028-945-13-131-025-30-1-E-N2-/171548411580
                                      It appears to use rotary encoders to deal with position. Here is a pic of the encoders:
                                      0_1512974667006_c895d00e-afee-4b7e-8cd1-71b8fcc23f31-image.png
                                      If you look at the image above you will see that the X axis rails and linear bearings are pretty beefy at 16mm diameter.

                                      It would be nice if I could figure out the serial interface to see if I could make it do anything. Just wondering what the thoughts are from the group.

                                      andrewA Offline
                                      andrewA Offline
                                      andrew
                                      wrote on last edited by
                                      #55

                                      @dbemowsk the serial interface to those controllers which are used by most of these DIY CNCs are simple serial over USB, which speak grbl.
                                      if your motors are not steppers then I guess it would not be precise enough.

                                      dbemowskD 1 Reply Last reply
                                      0
                                      • andrewA andrew

                                        @dbemowsk the serial interface to those controllers which are used by most of these DIY CNCs are simple serial over USB, which speak grbl.
                                        if your motors are not steppers then I guess it would not be precise enough.

                                        dbemowskD Offline
                                        dbemowskD Offline
                                        dbemowsk
                                        wrote on last edited by
                                        #56

                                        @andrew I had made the assumption that it had to be somewhat precise being a lab instrument, but maybe i'm wrong.

                                        Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                                        Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                                        andrewA 1 Reply Last reply
                                        0
                                        • dbemowskD Offline
                                          dbemowskD Offline
                                          dbemowsk
                                          wrote on last edited by
                                          #57

                                          Wonder if I could convert to steppers. I'll have to check the motors and mounting.

                                          Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                                          Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

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