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  3. What did you build today (Pictures) ?

What did you build today (Pictures) ?

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  • dbemowskD Offline
    dbemowskD Offline
    dbemowsk
    wrote on last edited by
    #257

    So I started work on a PCB for my OLED keypad scene controller. While designing it I wanted to make it with a few different switch configuration options. One design is the current layout like I have posted in my pics. One other proposed layout was one with up, down, left, right and select buttons. I designed it with 9 buttons which would allow for both of these configurations and more. Here is the proposed board:
    0_1514388440385_307c303b-b1e4-48a4-882e-b7016e620f09-in_wall_scene_controller_OLED_keypad_brd-fb226b6ff44c4a548abe6a358259fe04.png
    If anyone can see any problems or have any other suggestions for this design, let me know.

    Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
    Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

    NeverDieN 1 Reply Last reply
    0
    • dbemowskD dbemowsk

      So I started work on a PCB for my OLED keypad scene controller. While designing it I wanted to make it with a few different switch configuration options. One design is the current layout like I have posted in my pics. One other proposed layout was one with up, down, left, right and select buttons. I designed it with 9 buttons which would allow for both of these configurations and more. Here is the proposed board:
      0_1514388440385_307c303b-b1e4-48a4-882e-b7016e620f09-in_wall_scene_controller_OLED_keypad_brd-fb226b6ff44c4a548abe6a358259fe04.png
      If anyone can see any problems or have any other suggestions for this design, let me know.

      NeverDieN Offline
      NeverDieN Offline
      NeverDie
      Hero Member
      wrote on last edited by NeverDie
      #258

      @dbemowsk said in What did you build today (Pictures) ?:

      If anyone can see any problems or have any other suggestions for this design, let me know.

      You had earlier lamented the low refresh rate. If you have the gumption, how about adding an SPI OLED interface such that it can do either I2C or SPI for the OLED? Having that extra option would only cost you at most 2.54mm in the vertical dimension.

      dbemowskD 3 Replies Last reply
      0
      • sundberg84S Offline
        sundberg84S Offline
        sundberg84
        Hardware Contributor
        wrote on last edited by sundberg84
        #259

        Recieved some PCBs today and one is the HLK-PM01 breakout which I will start working on for a project.

        0_1514392627367_HLKPCB.jpg

        Controller: Proxmox VM - Home Assistant
        MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
        MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
        RFLink GW - Arduino Mega + RFLink Shield, 433mhz

        1 Reply Last reply
        2
        • NeverDieN NeverDie

          @dbemowsk said in What did you build today (Pictures) ?:

          If anyone can see any problems or have any other suggestions for this design, let me know.

          You had earlier lamented the low refresh rate. If you have the gumption, how about adding an SPI OLED interface such that it can do either I2C or SPI for the OLED? Having that extra option would only cost you at most 2.54mm in the vertical dimension.

          dbemowskD Offline
          dbemowskD Offline
          dbemowsk
          wrote on last edited by
          #260

          @neverdie I'll look into that option. I'll have to see the difference in the pinouts between the I2C and SPI displays. Thanks for the suggestion.

          Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
          Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

          1 Reply Last reply
          0
          • NeverDieN NeverDie

            @dbemowsk said in What did you build today (Pictures) ?:

            If anyone can see any problems or have any other suggestions for this design, let me know.

            You had earlier lamented the low refresh rate. If you have the gumption, how about adding an SPI OLED interface such that it can do either I2C or SPI for the OLED? Having that extra option would only cost you at most 2.54mm in the vertical dimension.

            dbemowskD Offline
            dbemowskD Offline
            dbemowsk
            wrote on last edited by
            #261

            @neverdie I was exploring your suggestion of having both I2C and SPI options for the OLED display. One issue is that I do not have the SPI bus MOSI AND MISO PINS broken out on the headers. Because of this, to run it over SPI, I would have to modify the controller board, which I may do on a future release of the board.

            Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
            Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

            1 Reply Last reply
            0
            • sundberg84S Offline
              sundberg84S Offline
              sundberg84
              Hardware Contributor
              wrote on last edited by sundberg84
              #262

              Finished assembling my HLK module...

              0_1514482692833_15144826772621915512782.jpg

              Controller: Proxmox VM - Home Assistant
              MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
              MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
              RFLink GW - Arduino Mega + RFLink Shield, 433mhz

              dbemowskD 1 Reply Last reply
              1
              • sundberg84S sundberg84

                Finished assembling my HLK module...

                0_1514482692833_15144826772621915512782.jpg

                dbemowskD Offline
                dbemowskD Offline
                dbemowsk
                wrote on last edited by
                #263

                @sundberg84 Out of curiosity, How did you solder your thermal fuse on? What temperature thermal fuse did you use?

                Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                sundberg84S 1 Reply Last reply
                0
                • dbemowskD dbemowsk

                  @sundberg84 Out of curiosity, How did you solder your thermal fuse on? What temperature thermal fuse did you use?

                  sundberg84S Offline
                  sundberg84S Offline
                  sundberg84
                  Hardware Contributor
                  wrote on last edited by sundberg84
                  #264

                  @dbemowsk 74dgr C and solder it as usual (but quick and make it go down in temp before solder again). No problem. I have longer legs so it can touch the HLK module and that might help.

                  Controller: Proxmox VM - Home Assistant
                  MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                  MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                  RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                  dbemowskD 1 Reply Last reply
                  0
                  • sundberg84S sundberg84

                    @dbemowsk 74dgr C and solder it as usual (but quick and make it go down in temp before solder again). No problem. I have longer legs so it can touch the HLK module and that might help.

                    dbemowskD Offline
                    dbemowskD Offline
                    dbemowsk
                    wrote on last edited by
                    #265

                    @sundberg84 the last few I did on my scene controller power supply boards I ended up using an ice pack on it while soldering. I had blown a good handful of these till I figured that out. I use similar 73°C fuses and keep the legs as long as I can and attach it to the side of the HLK case with a tiny dab of superglue.

                    Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                    Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                    1 Reply Last reply
                    1
                    • mfalkviddM Offline
                      mfalkviddM Offline
                      mfalkvidd
                      Mod
                      wrote on last edited by
                      #266

                      Holding the leg with a big pair of pliers is, in my experience, a good way to keep the temperature down. Something like this can absorb a lot of heat:

                      alt text

                      dbemowskD 1 Reply Last reply
                      3
                      • mfalkviddM mfalkvidd

                        Holding the leg with a big pair of pliers is, in my experience, a good way to keep the temperature down. Something like this can absorb a lot of heat:

                        alt text

                        dbemowskD Offline
                        dbemowskD Offline
                        dbemowsk
                        wrote on last edited by
                        #267

                        @mfalkvidd I would agree, but when space is cramped, those are not always a workable solution. Great suggestion though.

                        Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                        Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                        mfalkviddM 1 Reply Last reply
                        0
                        • dbemowskD dbemowsk

                          @mfalkvidd I would agree, but when space is cramped, those are not always a workable solution. Great suggestion though.

                          mfalkviddM Offline
                          mfalkviddM Offline
                          mfalkvidd
                          Mod
                          wrote on last edited by mfalkvidd
                          #268

                          @dbemowsk true. But from the photo sundberg84 posted, there seems to be a lot of space so in his particular case it should work. Needle-nose pliers are also useful. They can't absorb as much heat, but they absorb some (especially if you put them in the freezer first ;-) ) and fit into tight spaces.

                          1 Reply Last reply
                          2
                          • NeverDieN NeverDie

                            @dbemowsk said in What did you build today (Pictures) ?:

                            If anyone can see any problems or have any other suggestions for this design, let me know.

                            You had earlier lamented the low refresh rate. If you have the gumption, how about adding an SPI OLED interface such that it can do either I2C or SPI for the OLED? Having that extra option would only cost you at most 2.54mm in the vertical dimension.

                            dbemowskD Offline
                            dbemowskD Offline
                            dbemowsk
                            wrote on last edited by
                            #269

                            @neverdie So because of your suggestion, I decided to explore the revision to the main controller board. I have not posted this revision to OpenHardware.io yet. Thought I'd get some feedback here first.

                            Some of the minor changes that I made were to the definitions of the headers. The headers now are labaled J1, J2 and J3. One other change was to combine the old J2 and J3 together into one header which is now designated J2. The biggest change was breaking out the MOSI and MISO SPI lines to the new J1 header. All changes are backward compatible with the old switch board hat. Here is the proposed board design. With the SPI bus now broken out, this will now allow the use of SPI capable displays and sensors such as the 128 x 64 OLED display for my current display/keypad board. I will make the changes to that soon.
                            0_1514506267605_54713140-fdf8-4882-9d00-6231f9666289-image.png

                            The schematic is simple.
                            0_1514506777666_6ee55298-5af1-4120-a967-bf87f1f060c6-image.png

                            Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                            Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                            NeverDieN 1 Reply Last reply
                            1
                            • dbemowskD dbemowsk

                              @neverdie So because of your suggestion, I decided to explore the revision to the main controller board. I have not posted this revision to OpenHardware.io yet. Thought I'd get some feedback here first.

                              Some of the minor changes that I made were to the definitions of the headers. The headers now are labaled J1, J2 and J3. One other change was to combine the old J2 and J3 together into one header which is now designated J2. The biggest change was breaking out the MOSI and MISO SPI lines to the new J1 header. All changes are backward compatible with the old switch board hat. Here is the proposed board design. With the SPI bus now broken out, this will now allow the use of SPI capable displays and sensors such as the 128 x 64 OLED display for my current display/keypad board. I will make the changes to that soon.
                              0_1514506267605_54713140-fdf8-4882-9d00-6231f9666289-image.png

                              The schematic is simple.
                              0_1514506777666_6ee55298-5af1-4120-a967-bf87f1f060c6-image.png

                              NeverDieN Offline
                              NeverDieN Offline
                              NeverDie
                              Hero Member
                              wrote on last edited by NeverDie
                              #270

                              @dbemowsk I thought they were all on the same board. I hadn't realized that they were separate boards. Also, at least on the schematic, the pinout on your pro-mini looks unusual.

                              dbemowskD 1 Reply Last reply
                              0
                              • NeverDieN NeverDie

                                @dbemowsk I thought they were all on the same board. I hadn't realized that they were separate boards. Also, at least on the schematic, the pinout on your pro-mini looks unusual.

                                dbemowskD Offline
                                dbemowskD Offline
                                dbemowsk
                                wrote on last edited by
                                #271

                                @neverdie It was one that I found on EasyEDA that was contributed by a user. Some of the other ones didn't have A4 and A5 for I2C on them. All parts are correct on the board layout though which is what matters.

                                My setup for these is 3 boards. Power supply, controller and switch/sensor board with faceplate. This is how the 3 boards stack together.
                                0_1514516200715_8066b51f-520f-424c-8038-d3b19afe67f6-1503237722028-upload-e8f52bee-806f-41db-8bd8-7729228df6f2-resized.png

                                This setup allows me to build different faceplate boards with various switches, displays and sensors depending on what the needs are.

                                Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                                Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                                1 Reply Last reply
                                1
                                • dbemowskD Offline
                                  dbemowskD Offline
                                  dbemowsk
                                  wrote on last edited by
                                  #272

                                  So here is an updated board layout that with the new controller board layout will allow for either a 6 pin SPI or 4 pin I2C OLED display. J4 through J7 are jumper headers that tell whether you are using a 6 pin SPI or 4 pin I2C display.
                                  0_1514536813459_e10205a5-8836-468d-a5c1-67e459d65deb-.png

                                  Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                                  Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                                  NeverDieN 1 Reply Last reply
                                  1
                                  • dbemowskD dbemowsk

                                    So here is an updated board layout that with the new controller board layout will allow for either a 6 pin SPI or 4 pin I2C OLED display. J4 through J7 are jumper headers that tell whether you are using a 6 pin SPI or 4 pin I2C display.
                                    0_1514536813459_e10205a5-8836-468d-a5c1-67e459d65deb-.png

                                    NeverDieN Offline
                                    NeverDieN Offline
                                    NeverDie
                                    Hero Member
                                    wrote on last edited by
                                    #273

                                    @dbemowsk Or maybe use solder jumpers instead.

                                    dbemowskD 1 Reply Last reply
                                    0
                                    • sundberg84S Offline
                                      sundberg84S Offline
                                      sundberg84
                                      Hardware Contributor
                                      wrote on last edited by sundberg84
                                      #274

                                      Building some loggers which i might sell later on.
                                      0_1514554953843_1514554934776246379576.jpg

                                      Controller: Proxmox VM - Home Assistant
                                      MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                      MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                      RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                      1 Reply Last reply
                                      3
                                      • sundberg84S Offline
                                        sundberg84S Offline
                                        sundberg84
                                        Hardware Contributor
                                        wrote on last edited by
                                        #275

                                        And want to make a tip about smd component organisation...

                                        0_1514555049950_15145550389591441077832.jpg

                                        Controller: Proxmox VM - Home Assistant
                                        MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                        MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                        RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                        Nca78N 1 Reply Last reply
                                        2
                                        • NeverDieN NeverDie

                                          @dbemowsk Or maybe use solder jumpers instead.

                                          dbemowskD Offline
                                          dbemowskD Offline
                                          dbemowsk
                                          wrote on last edited by
                                          #276

                                          @neverdie I thought about adding jumpers, but being that these are in-wall switches which are pretty much permanent, and the fact that because of space the OLED display needs to be soldered in place, there's not much chance of the display getting changed from I2C to SPI or vice versa. I figured that the pads could just be bridged one way or the other depending on configuration.

                                          Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                                          Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                                          1 Reply Last reply
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