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  3. Need working example battery powered sensor

Need working example battery powered sensor

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  • J jovo

    Spend some time today researching this topic.
    I concluded that I need a step-up anyway since the DHT-22 have a min Vcc of 3.3 which is easily reached when batteries are depleting, so I bought some of these.

    But this is not enough. I am fascinated by the extreme low power use of what we reported by EasyIoT in the low power guide by lowering the freq of the CPU.

    avrdude -c usbtiny -p m328p -U lfuse:w:0x62:m 
    

    and

    avrdude -c usbtiny -p m328p -U efuse:w:0x07:m
    

    After some struggle I manage to burn the fuses (or at least AVRDUDE gave me a successful status). Then I edited the boards.txt and selected the EasyIoT board from the list. The problem I have now is that I cannot upload sketches anymore:
    avrdude: stk500_recv(): programmer is not responding
    avrdude: stk500_getsync() attempt 1 of 10: not in sync: resp=0x15
    I played a bit with the com speed setting in board.txt (as this resolved also my fuse burn issue earlier). Unfortunately, no success...

    Now my questions:

    • anybody similar experience after fuse buring and how to resolve this?
    • how can I revert back to the original fuse setting so I can use my arduino again?
    m26872M Offline
    m26872M Offline
    m26872
    Hardware Contributor
    wrote on last edited by m26872
    #6

    @jovo
    I don¨t have a straight answer. If you can't communicate with it, I think it's hard to do anything.

    Anyway I'll share my note since I researched this a while ago. I never got to the point when actually burn fuses. But I wrote this entry in my boards.txt:

    s328o1.name=ArduinoProMini-3.3V-8MHz(BOD 2.7V) FUSE-CHANGE to (int1MHz, BOD 1.8V)
    s328o1.upload.protocol=arduino
    s328o1.upload.maximum_size=30720
    s328o1.upload.speed=7200
    # http://www.gammon.com.au/forum/?id=11497
    # http://www.martyncurrey.com/?p=823
    s328o1.bootloader.low_fuses=0x62
    s328o1.bootloader.high_fuses=0xda
    s328o1.bootloader.extended_fuses=0x06
    #Omit .path and .file to simply burn the fuses. See https://code.google.com/p/arduino/wiki/Platforms
    #s328o1.bootloader.path=atmega
    #s328o1.bootloader.file=ATmegaBOOT_168_atmega328_pro_8MHz.hex
    s328o1.bootloader.unlock_bits=0x3F
    s328o1.bootloader.lock_bits=0x0F
    s328o1.build.mcu=atmega328p
    s328o1.build.f_cpu=1000000L
    s328o1.build.core=arduino
    s328o1.build.variant=standard
    

    Edit: Since I wrote that I've learn from here that BOD disabled saves 15-20uA. So now I would go for EasyIots setting with extended fuses 0x07.
    Edit2: It turned out that I had to use AvrStudio (v4.19+win7) with my avrispmkII to successfully burn fuses and bootloader (precompiled optiboot). Arduino IDE with avrdude just gave me trouble.

    1 Reply Last reply
    0
    • T Offline
      T Offline
      TimO
      Hero Member
      wrote on last edited by
      #7

      Is avrdude still working? Are you for example able to read out the fuses?
      Your fuses seem to be okay, I think there is an error in your board.txt. How are you trying to Upload the Sketch? Via ISP?

      1 Reply Last reply
      0
      • J jovo

        Spend some time today researching this topic.
        I concluded that I need a step-up anyway since the DHT-22 have a min Vcc of 3.3 which is easily reached when batteries are depleting, so I bought some of these.

        But this is not enough. I am fascinated by the extreme low power use of what we reported by EasyIoT in the low power guide by lowering the freq of the CPU.

        avrdude -c usbtiny -p m328p -U lfuse:w:0x62:m 
        

        and

        avrdude -c usbtiny -p m328p -U efuse:w:0x07:m
        

        After some struggle I manage to burn the fuses (or at least AVRDUDE gave me a successful status). Then I edited the boards.txt and selected the EasyIoT board from the list. The problem I have now is that I cannot upload sketches anymore:
        avrdude: stk500_recv(): programmer is not responding
        avrdude: stk500_getsync() attempt 1 of 10: not in sync: resp=0x15
        I played a bit with the com speed setting in board.txt (as this resolved also my fuse burn issue earlier). Unfortunately, no success...

        Now my questions:

        • anybody similar experience after fuse buring and how to resolve this?
        • how can I revert back to the original fuse setting so I can use my arduino again?
        funky81F Offline
        funky81F Offline
        funky81
        wrote on last edited by funky81
        #8

        @jovo my experiences quite different with you. I can successfully compiled and upload the sketches. Unfortunately, the packet from node, never reach gateway. Even though I pump the NRF24L01+ power with step up regulator, but still the same. Since then, I never try it with 1MHz again...

        To revert it again, burn your fuses again. Check this in Using the internal clock section

        1 Reply Last reply
        0
        • J Offline
          J Offline
          Jan Gatzke
          wrote on last edited by Jan Gatzke
          #9

          I think you need a modified Arduino bootloader for 1 Mhz operation. The bootloader does the serial communication wich is very timing critical. And when the bootloader is compiled with 8 mhz the baud value simply doesn't match.

          Regarding power consumption...did you remove the LEDs? The power LED alone needs about 2 mA. This would explain your values.

          funky81F 1 Reply Last reply
          0
          • J Jan Gatzke

            I think you need a modified Arduino bootloader for 1 Mhz operation. The bootloader does the serial communication wich is very timing critical. And when the bootloader is compiled with 8 mhz the baud value simply doesn't match.

            Regarding power consumption...did you remove the LEDs? The power LED alone needs about 2 mA. This would explain your values.

            funky81F Offline
            funky81F Offline
            funky81
            wrote on last edited by
            #10

            @Jan-Gatzke mind to share it how?

            1 Reply Last reply
            0
            • J Offline
              J Offline
              Jan Gatzke
              wrote on last edited by Jan Gatzke
              #11

              I have never done this before. But basically you need the c code of the bootloader for your Arduino. Then open it with a text editor and change the f_cpu value. Then compile and flash it using avrdude.

              I googled and found this:
              http://angryelectron.com/how-to-update-the-bootloader-on-arduino-pro-mini-328/

              I would use Atmel studio for these low level tasks if you are running on Windows.

              J 1 Reply Last reply
              0
              • J Jan Gatzke

                I have never done this before. But basically you need the c code of the bootloader for your Arduino. Then open it with a text editor and change the f_cpu value. Then compile and flash it using avrdude.

                I googled and found this:
                http://angryelectron.com/how-to-update-the-bootloader-on-arduino-pro-mini-328/

                I would use Atmel studio for these low level tasks if you are running on Windows.

                J Offline
                J Offline
                Jan Gatzke
                wrote on last edited by
                #12

                @Jan-Gatzke said:

                I have never done this before. But basically you need the c code of the bootloader for your Arduino. Then open it with a text editor and change the f_cpu value. Then compile and flash it using avrdude.

                I googled and found this:
                http://angryelectron.com/how-to-update-the-bootloader-on-arduino-pro-mini-328/

                I would use Atmel studio for these low level tasks if you are running in Windows.

                Edit: Found already compiled bootloaders here: http://forum.arduino.cc/index.php?topic=160647.15

                funky81F 1 Reply Last reply
                1
                • J Jan Gatzke

                  @Jan-Gatzke said:

                  I have never done this before. But basically you need the c code of the bootloader for your Arduino. Then open it with a text editor and change the f_cpu value. Then compile and flash it using avrdude.

                  I googled and found this:
                  http://angryelectron.com/how-to-update-the-bootloader-on-arduino-pro-mini-328/

                  I would use Atmel studio for these low level tasks if you are running in Windows.

                  Edit: Found already compiled bootloaders here: http://forum.arduino.cc/index.php?topic=160647.15

                  funky81F Offline
                  funky81F Offline
                  funky81
                  wrote on last edited by
                  #13

                  @Jan-Gatzke Thank you very much Sir....Now this is getting excited :+1:

                  funky81F 1 Reply Last reply
                  0
                  • J Offline
                    J Offline
                    jovo
                    wrote on last edited by jovo
                    #14

                    I broke one Arduino by removing the power regulator
                    I broke another one while playing with the fuses (I think?) in an attempt to set the 1Mhz system clock.
                    I tried all suggested "low power/sleep/pwr_dwn sketches" I came across, but one of them was giving my a better power consumption then the default "sleep time" option used in the sketches of mysensors.
                    The only thing that was working as removing the LED. This saves approx. 1.2mA.

                    I am now at 3.3mA sleep consumption. Adding the DC-DC power booster to the config once received from China, so I expect to add another extra mA consumption.
                    Not sure if 4.5mA sleep pwr draw is sustainable for battery operators (only 26 days on a 2800mAh batterypack).

                    Since I believe that lowering the clock rate could be the solution for my project, I ordered some more mini-pro's to experiment more with the fuses setting.

                    Overall, despite the mixed results, still a very interesting project where I had great learning on my rusty hardware and programming skills....

                    Any further suggestions to improve pwr consumption remain always welcome :-)

                    AWIA 1 Reply Last reply
                    0
                    • J jovo

                      I broke one Arduino by removing the power regulator
                      I broke another one while playing with the fuses (I think?) in an attempt to set the 1Mhz system clock.
                      I tried all suggested "low power/sleep/pwr_dwn sketches" I came across, but one of them was giving my a better power consumption then the default "sleep time" option used in the sketches of mysensors.
                      The only thing that was working as removing the LED. This saves approx. 1.2mA.

                      I am now at 3.3mA sleep consumption. Adding the DC-DC power booster to the config once received from China, so I expect to add another extra mA consumption.
                      Not sure if 4.5mA sleep pwr draw is sustainable for battery operators (only 26 days on a 2800mAh batterypack).

                      Since I believe that lowering the clock rate could be the solution for my project, I ordered some more mini-pro's to experiment more with the fuses setting.

                      Overall, despite the mixed results, still a very interesting project where I had great learning on my rusty hardware and programming skills....

                      Any further suggestions to improve pwr consumption remain always welcome :-)

                      AWIA Offline
                      AWIA Offline
                      AWI
                      Hero Member
                      wrote on last edited by
                      #15

                      @jovo I had some problems with mini's I ordered which can be "switched" between 3.3 and 5v. These mini's use a voltage divider that consumes around 2 mA.! Apart from the led and regulator I alse needed to remove this divider to get to less consumption.
                      upload-4891e188-701a-4c2b-a302-afd4caa9b6b0

                      J hansiiiH 2 Replies Last reply
                      0
                      • AWIA AWI

                        @jovo I had some problems with mini's I ordered which can be "switched" between 3.3 and 5v. These mini's use a voltage divider that consumes around 2 mA.! Apart from the led and regulator I alse needed to remove this divider to get to less consumption.
                        upload-4891e188-701a-4c2b-a302-afd4caa9b6b0

                        J Offline
                        J Offline
                        jovo
                        wrote on last edited by
                        #16

                        @AWI: Tx for the feedback. I checked with my mini's. I got both versions: 5v and 3v3 (ordered from BEEStore). They seems not to be switchable. they 3v3 one have a 8Mhz crystal and the regulator (AMS 1117) for 3v3. the 5v one has 16Mhz crystal and a 5v version of this regulator.

                        I was wondering, in my design I plan to power the board directly from the VCC pin (not the raw). I suspect that the regulator doesn't consume much in this case. let me see if I can find a datasheet of this component.

                        1 Reply Last reply
                        0
                        • J Offline
                          J Offline
                          jovo
                          wrote on last edited by jovo
                          #17

                          Humm, from the AMS1117 datasheet:

                          Quiescent Current AMS1117: 5-11mA.
                          It looks like to has some significant quiescent current.
                          Perhaps for me good idea to research a little further in this direction.

                          1 Reply Last reply
                          0
                          • funky81F funky81

                            @Jan-Gatzke Thank you very much Sir....Now this is getting excited :+1:

                            funky81F Offline
                            funky81F Offline
                            funky81
                            wrote on last edited by
                            #18

                            @Jan-Gatzke i've tried this bootloader with several of my arduino pro mini.
                            most of them run @ 1 Mhz, thanks to you. but somehow the current consumption dont decrease. but i've check with my usbtiny for the fuse, it already @ 1MHz....

                            no clue what happen here

                            1 Reply Last reply
                            0
                            • AWIA AWI

                              @jovo I had some problems with mini's I ordered which can be "switched" between 3.3 and 5v. These mini's use a voltage divider that consumes around 2 mA.! Apart from the led and regulator I alse needed to remove this divider to get to less consumption.
                              upload-4891e188-701a-4c2b-a302-afd4caa9b6b0

                              hansiiiH Offline
                              hansiiiH Offline
                              hansiii
                              wrote on last edited by
                              #19

                              @AWI Hello AWI, sorry i know the topic is old, but i have exatly the same minis bought. Can you tell me what i have to remove or can you attach a photo. many thanks
                              greetings
                              hansiii

                              AWIA 1 Reply Last reply
                              0
                              • hansiiiH hansiii

                                @AWI Hello AWI, sorry i know the topic is old, but i have exatly the same minis bought. Can you tell me what i have to remove or can you attach a photo. many thanks
                                greetings
                                hansiii

                                AWIA Offline
                                AWIA Offline
                                AWI
                                Hero Member
                                wrote on last edited by
                                #20

                                @hansiii that was certainly a while ago.. I removed all resistors near the voltage selector and the regulator (5 legs)

                                hansiiiH 1 Reply Last reply
                                0
                                • AWIA AWI

                                  @hansiii that was certainly a while ago.. I removed all resistors near the voltage selector and the regulator (5 legs)

                                  hansiiiH Offline
                                  hansiiiH Offline
                                  hansiii
                                  wrote on last edited by
                                  #21

                                  @AWI Thank you!
                                  now i have removed the three resitors, before that I had only removed the regulator. Now the battery drain
                                  is away.
                                  0_1474006120595_Arduino_pro.jpg

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