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  3. 110v-230v AC to Mysensors PCB board

110v-230v AC to Mysensors PCB board

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  • J Offline
    J Offline
    Jan Gatzke
    wrote on last edited by
    #221

    Most SSRs cannot be checked this way because they can only switch AC and not DC. See https://en.wikipedia.org/wiki/Zero_cross_circuit

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    0
    • Cliff KarlssonC Offline
      Cliff KarlssonC Offline
      Cliff Karlsson
      wrote on last edited by
      #222

      I don't know if this has been answered already. But I have some major problems soldering the thermal fuse to the board. It always blows. Any tips ?

      m26872M 1 Reply Last reply
      0
      • sundberg84S Offline
        sundberg84S Offline
        sundberg84
        Hardware Contributor
        wrote on last edited by
        #223

        @Cliff-Karlsson Be quick :)
        I have the same problem - dont know any better sollution atm... solder for 0.5 sec and remove - then you need to let it cool down before adding more solder.

        Controller: Proxmox VM - Home Assistant
        MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
        MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
        RFLink GW - Arduino Mega + RFLink Shield, 433mhz

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        • Cliff KarlssonC Offline
          Cliff KarlssonC Offline
          Cliff Karlsson
          wrote on last edited by
          #224

          I read something before about low temp thermal sensors usally being crimped to place. Do you know how this works and if it is usable on the pcb?

          Also the last times I tried to assemble the parts on the pcb I noticed that the holes for one of the fuses are too narrow for the standard brown(?) auto reset fuse. I have managed to destroy the solderpads every time I tried to drill the holes a little bigger.
          Can I use a standard glass fuse for this one with the same value?

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          • C Offline
            C Offline
            csa02221862
            wrote on last edited by
            #225

            Just a couple of questions. Most of the components are 240V, are these the same as used for 110/120v in the US? Also one of the varistors is not available, suggested alternative?
            Thanks

            1 Reply Last reply
            0
            • V Offline
              V Offline
              vil1driver
              wrote on last edited by vil1driver
              #226

              Hi,

              thanks for your great work..
              great to have chosed a pwm output for the relay (ssr can be used as a dimmer)
              but is it possible to add a fuse on the ssr output too ?
              and a second switch

              and imho relay's trace is too near a nrf trace..
              and return the draw of le33 :p

              sry for my english
              thanks

              1 Reply Last reply
              0
              • Sefi NinioS Offline
                Sefi NinioS Offline
                Sefi Ninio
                wrote on last edited by Sefi Ninio
                #227

                Hello,

                I love your design!
                However, I must have missed something. Considering I want to retain the ability to turn the light off with the wall switch, this board does not allow to connect the relay as a 3-way switch.

                Also, considering it could be mounted inside the wall (and not only in the lamp base) - having 2-3 relays would be very functional! In my house, it is very common that a single wall mount has 3-4 switches that control 3-4 separate lamps. It will probably make the board bigger, more so if we support 3-way switches (see above comment), but it will be very versatile, especially for 4-way switches (see http://forum.mysensors.org/topic/3173/3-4-way-switch-with-a-relay )

                1 Reply Last reply
                0
                • toabhishekvermaT Offline
                  toabhishekvermaT Offline
                  toabhishekverma
                  wrote on last edited by
                  #228

                  Hi Sefi Ninio,
                  There are two ways you can do it, Either change relay to SPDT Relay which is two way relay. this option is not feasible with this pcb. But if you are not using same PCB you can try SPDT relays.

                  Second option which can work with this setup is ,
                  Your light switch has two pins, connect them with gpio and 3.3 power .
                  when switch turn on/off gpio pin input goes high(when on) and low (when off).
                  You have to write a code to monitor this gpio and if its state changes, you have to toggle the relay state.

                  This is my idea, I havent tried it yet. and I am newbie too, Please comment.

                  I hope I am clear enough

                  Regards,
                  Abhishek

                  Sefi NinioS 1 Reply Last reply
                  0
                  • toabhishekvermaT toabhishekverma

                    Hi Sefi Ninio,
                    There are two ways you can do it, Either change relay to SPDT Relay which is two way relay. this option is not feasible with this pcb. But if you are not using same PCB you can try SPDT relays.

                    Second option which can work with this setup is ,
                    Your light switch has two pins, connect them with gpio and 3.3 power .
                    when switch turn on/off gpio pin input goes high(when on) and low (when off).
                    You have to write a code to monitor this gpio and if its state changes, you have to toggle the relay state.

                    This is my idea, I havent tried it yet. and I am newbie too, Please comment.

                    I hope I am clear enough

                    Regards,
                    Abhishek

                    Sefi NinioS Offline
                    Sefi NinioS Offline
                    Sefi Ninio
                    wrote on last edited by
                    #229

                    Hi, @toabhishekverma
                    Well, your suggestion might work, I am not sure a switch that is meant to be connected to 220v mains can be connected to the gpio pin.

                    I think, adding an additional relay to the pcb and allowing them both to behave like a 3way switch will allow for maximum flexibility.

                    1. It could control 2 separate lamps
                    2. It could behave like 2 3-way switches
                    3. It could behave like a single 4-way switch

                    I would have done it myself, but I have no clue 😀

                    Sefi NinioS 1 Reply Last reply
                    0
                    • Cliff KarlssonC Offline
                      Cliff KarlssonC Offline
                      Cliff Karlsson
                      wrote on last edited by
                      #230

                      I have several lamps where I have done something similar. The bulbs are wireless wemo-bulbs and I have connected the wires behind the lampswitch so that the bulbs are always powered. The I have placed a battery powered arduino witch is connected to the wall switch pin3-gnd.
                      Every time I flip the switch the arduino wakes up and the controller sends a toggle command using REST

                      1 Reply Last reply
                      0
                      • Cliff KarlssonC Cliff Karlsson

                        I don't know if this has been answered already. But I have some major problems soldering the thermal fuse to the board. It always blows. Any tips ?

                        m26872M Offline
                        m26872M Offline
                        m26872
                        Hardware Contributor
                        wrote on last edited by m26872
                        #231

                        @Cliff-Karlsson said:

                        I don't know if this has been answered already. But I have some major problems soldering the thermal fuse to the board. It always blows. Any tips ?

                        Raise the temperature of your soldering iron, and you'll be able to do it quicker with less propagating heat. You could also add some extra bend and length to the fuse legs.

                        1 Reply Last reply
                        0
                        • Sefi NinioS Sefi Ninio

                          Hi, @toabhishekverma
                          Well, your suggestion might work, I am not sure a switch that is meant to be connected to 220v mains can be connected to the gpio pin.

                          I think, adding an additional relay to the pcb and allowing them both to behave like a 3way switch will allow for maximum flexibility.

                          1. It could control 2 separate lamps
                          2. It could behave like 2 3-way switches
                          3. It could behave like a single 4-way switch

                          I would have done it myself, but I have no clue 😀

                          Sefi NinioS Offline
                          Sefi NinioS Offline
                          Sefi Ninio
                          wrote on last edited by
                          #232

                          @Sefi-Ninio said:

                          Hi, @toabhishekverma
                          Well, your suggestion might work, I am not sure a switch that is meant to be connected to 220v mains can be connected to the gpio pin.

                          I think, adding an additional relay to the pcb and allowing them both to behave like a 3way switch will allow for maximum flexibility.

                          1. It could control 2 separate lamps
                          2. It could behave like 2 3-way switches
                          3. It could behave like a single 4-way switch

                          I would have done it myself, but I have no clue 😀

                          @aproxx , what do you think about adding another relay (for a total of 2 on board) and making them 3-way?

                          Sefi NinioS 1 Reply Last reply
                          0
                          • Cliff KarlssonC Offline
                            Cliff KarlssonC Offline
                            Cliff Karlsson
                            wrote on last edited by
                            #233

                            Another question about the thermal fuse. I might be wrong on this, but I guess its purpose is to break the power if the HLK overheats. But If placed in the intended place would not the PCB need to be on fire to have the thermal fuse be warmed up to 73 deg C?

                            HenryWhiteH 1 Reply Last reply
                            0
                            • Cliff KarlssonC Cliff Karlsson

                              Another question about the thermal fuse. I might be wrong on this, but I guess its purpose is to break the power if the HLK overheats. But If placed in the intended place would not the PCB need to be on fire to have the thermal fuse be warmed up to 73 deg C?

                              HenryWhiteH Offline
                              HenryWhiteH Offline
                              HenryWhite
                              wrote on last edited by
                              #234

                              @Cliff-Karlsson said:

                              Another question about the thermal fuse. I might be wrong on this, but I guess its purpose is to break the power if the HLK overheats. But If placed in the intended place would not the PCB need to be on fire to have the thermal fuse be warmed up to 73 deg C?

                              I guess you're supposed to glue the thermal fuse to the hlk and run wires from this point to the designated footprint of the fuse on the pcb.

                              1 Reply Last reply
                              0
                              • Sefi NinioS Sefi Ninio

                                @Sefi-Ninio said:

                                Hi, @toabhishekverma
                                Well, your suggestion might work, I am not sure a switch that is meant to be connected to 220v mains can be connected to the gpio pin.

                                I think, adding an additional relay to the pcb and allowing them both to behave like a 3way switch will allow for maximum flexibility.

                                1. It could control 2 separate lamps
                                2. It could behave like 2 3-way switches
                                3. It could behave like a single 4-way switch

                                I would have done it myself, but I have no clue 😀

                                @aproxx , what do you think about adding another relay (for a total of 2 on board) and making them 3-way?

                                Sefi NinioS Offline
                                Sefi NinioS Offline
                                Sefi Ninio
                                wrote on last edited by Sefi Ninio
                                #235

                                @Sefi-Ninio said:

                                @Sefi-Ninio said:

                                Hi, @toabhishekverma
                                Well, your suggestion might work, I am not sure a switch that is meant to be connected to 220v mains can be connected to the gpio pin.

                                I think, adding an additional relay to the pcb and allowing them both to behave like a 3way switch will allow for maximum flexibility.

                                1. It could control 2 separate lamps
                                2. It could behave like 2 3-way switches
                                3. It could behave like a single 4-way switch

                                I would have done it myself, but I have no clue 😀

                                @aproxx , what do you think about adding another relay (for a total of 2 on board) and making them 3-way?

                                OK Guys,
                                I've decided to try and use the original V3.2.3 plans and add another relay to them (with your permission, @aproxx).

                                The board will have to be a bit bigger, I will have to make room for another relay along side the existing one, and I will have to also make room for its connectors.
                                Not a big problem, I think, as it is already very well designed and has a small footprint, but still.

                                I need a bit of help from you guys, though - I am a complete noob when it comes to the wiring and electricity. I can handle the coding, no problem, but the electricity is very new to me.

                                I am assuming that besides adding the second relay, no other components need to be added - no resistors, capacitors, varistors etc.
                                Is my assumption correct?

                                Thanks!

                                HenryWhiteH 1 Reply Last reply
                                0
                                • Sefi NinioS Sefi Ninio

                                  @Sefi-Ninio said:

                                  @Sefi-Ninio said:

                                  Hi, @toabhishekverma
                                  Well, your suggestion might work, I am not sure a switch that is meant to be connected to 220v mains can be connected to the gpio pin.

                                  I think, adding an additional relay to the pcb and allowing them both to behave like a 3way switch will allow for maximum flexibility.

                                  1. It could control 2 separate lamps
                                  2. It could behave like 2 3-way switches
                                  3. It could behave like a single 4-way switch

                                  I would have done it myself, but I have no clue 😀

                                  @aproxx , what do you think about adding another relay (for a total of 2 on board) and making them 3-way?

                                  OK Guys,
                                  I've decided to try and use the original V3.2.3 plans and add another relay to them (with your permission, @aproxx).

                                  The board will have to be a bit bigger, I will have to make room for another relay along side the existing one, and I will have to also make room for its connectors.
                                  Not a big problem, I think, as it is already very well designed and has a small footprint, but still.

                                  I need a bit of help from you guys, though - I am a complete noob when it comes to the wiring and electricity. I can handle the coding, no problem, but the electricity is very new to me.

                                  I am assuming that besides adding the second relay, no other components need to be added - no resistors, capacitors, varistors etc.
                                  Is my assumption correct?

                                  Thanks!

                                  HenryWhiteH Offline
                                  HenryWhiteH Offline
                                  HenryWhite
                                  wrote on last edited by
                                  #236

                                  @Sefi-Ninio said:

                                  I am assuming that besides adding the second relay, no other components need to be added - no resistors, capacitors, varistors etc.
                                  Is my assumption correct?

                                  Thanks!

                                  You need at least a second transistor.

                                  1 Reply Last reply
                                  0
                                  • V Offline
                                    V Offline
                                    vil1driver
                                    wrote on last edited by
                                    #237

                                    maybe a fuse to protect relay output.. ?
                                    and plz add a second switch, to control an other node or anything..

                                    1 Reply Last reply
                                    0
                                    • Sefi NinioS Offline
                                      Sefi NinioS Offline
                                      Sefi Ninio
                                      wrote on last edited by
                                      #238

                                      So basically, I should duplicate the current circuit for the new relay...

                                      1 Reply Last reply
                                      0
                                      • J Offline
                                        J Offline
                                        Jan Gatzke
                                        wrote on last edited by
                                        #239

                                        I am facing a little problem with the fuses. I am using these:

                                        230V AC: http://de.aliexpress.com/item/TRF250-300U-line-resettable-fuses-0-3A-300MA-250V-Tyco/32368739339.html?detailNewVersion=2

                                        5V DC: http://www.ebay.de/itm/321697892220?_trksid=p2057872.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT

                                        When I connect the pcb to power the LED on the Arduino flashes and then the 500 mA Fuse in the 5V circuit dies. I am now using the 300 mA resetable Fuse for the 5V part as well, which seems to work without problems. How can it be, that the 500 mA fuse dies and the 300 mA fuse does not?

                                        1 Reply Last reply
                                        0
                                        • TmasterT Offline
                                          TmasterT Offline
                                          Tmaster
                                          wrote on last edited by Tmaster
                                          #240

                                          Jan Gatzke; chinese brand electronics... who knows what can happens....

                                          i ordered all stuff needed to make my pcb with maximun 4x4cms to use inside wall switches (like zwave fibaro modules). i will try to reduce that board by not using connectors and solder the cables directly etc..

                                          Something that i don't know is why use a varistor and fuse on secundary??? arduino already have an polyfuse PPTC Resetable fuse, and someting bad that happens with nrf24 will burn the 3.3V regulator.. its that varistor and fuse realy needed?

                                          i'm a arduino fan .Even sometimes don't undestanding how to use it :P

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