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  3. Multisensor node using Ceech board

Multisensor node using Ceech board

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  • alexsh1A alexsh1

    @ceech Thanks for your help!

    alexsh1A Offline
    alexsh1A Offline
    alexsh1
    wrote on last edited by alexsh1
    #33

    I am really impressed with this board. On a very grey day outside, I have 4.7V on the solar cell and around 32mA charging current. Cannot wait for the sun to come out to test it.

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    • rollercontainerR Offline
      rollercontainerR Offline
      rollercontainer
      wrote on last edited by
      #34

      Hi ceech,

      first things first: I have a really small knowledge about charging batteries.

      Could you give me a hint how to adopt the floating voltage for a NiCd battery?
      By reading the datasheet I only found NiMh with a 3kOhm PROG resistor while yours is 1180Ohm. Do I have to modify him to lower the charge current?
      And how about the timer capacitor. I red, that NiCd shouldn't charged too long. You pulled TIMER to ground, so the device will charge forever?

      Maybe this problem is solved by the sunset itself?

      Again thanks for your contribution!

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      • C Offline
        C Offline
        ceech
        Hardware Contributor
        wrote on last edited by ceech
        #35

        The float, or better cut-off voltage for NiCd batteries is between 1.5V and 1.6V per cell.
        Programming resistor of 3k equals to 100mA of charging current and 1180 ohm equals to 250mA, which is a maximum value that the LTC4079 can handle (it gets too hot at this value). I equip the boards with 3k resistors.
        Batteries can be charged with different currents. One option is 0.1C (the C rate is the hour capacity of the battery). That is 10% of battery's nominal value. For 1000mAh battery that would mean 100mA.
        I pulled timer to ground which means that the charger will stop charging at C/10 or 10% of programmed current, or 10mA in case where a 3k resistor is used. This works fine for lithium batteries.
        NiCd or NiMH batteries should be charged with timer limit as you mention. It is not absolutelly necessary in our case. Let me explain. If you charge a NiCd battery with a 0.1C, that means that the battery will be fully charged in approximately 14 hours. So the sunset will be the timer that we need. And even if we charge the battery all the time a C/10 termination will reduce the charging current to a value which is close to a battery's self-discharge rate, thus keeping the battery voltage on safe levels.
        There is also battery voltage monitoring circuit on the board which can be used to report whenever the battery voltage is out of bounds.

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        • rollercontainerR Offline
          rollercontainerR Offline
          rollercontainer
          wrote on last edited by
          #36

          Thank you very much!

          The 1180 ohm value was found in the IoT_pro_04.sch file at https://www.openhardware.io/view/44/Solar-powered-sensor-board#tabs-design. Or isnt it the resistance value? Maybe a smd size?

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          • C Offline
            C Offline
            ceech
            Hardware Contributor
            wrote on last edited by
            #37

            SMD size of the resistor is 0805.

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            • rollercontainerR Offline
              rollercontainerR Offline
              rollercontainer
              wrote on last edited by
              #38

              As I understood, there is a buck boost converter that lifts the battery voltage to 3,3V. So I thought, two 1,5V batteries would be sufficient. Am I wrong?

              I've got a 5V solar panel and turned the trimmer clockwise to the end. Correct? (tried counterclockwise also, nothing changed.)

              Vcc = 2.96V
              Charge current = 0.00mA
              Solar cell voltage = 4.89V
              Battery voltage = 2.79V
              CHRG = 0
              
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              • rollercontainerR Offline
                rollercontainerR Offline
                rollercontainer
                wrote on last edited by
                #39

                I've got light a bit closer and a current showed up:

                Vcc = 3.01V
                Charge current = 2.23mA
                Solar cell voltage = 4.89V
                Battery voltage = 2.85V
                CHRG = 0
                

                Is Vcc messuring the voltage comming from the usb device?

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                • C Offline
                  C Offline
                  ceech
                  Hardware Contributor
                  wrote on last edited by ceech
                  #40

                  There are two versions of the board. One with a voltage regulator and one with a buck-boost converter. The first one does not step-up the voltage and the other does.
                  Here is how the trimmer potentiometer work:
                  0_1469951800535_hiijeejj.jpg
                  The viper is on the red line. Turn it counterclockwise till it reaches the 5V mark. This is a 5V setting.
                  5V solar cell is fine, just remember that the minimum voltage for the charger to operate is 4.75V. You are already on the minimum, so the solar cell needs to be well lit in order for system to operate.
                  Vcc is a voltage rail that powers the microcontroller. It measures its own voltage.
                  If you already have the solar cell and the battery connected than the USB voltage must not be applied!

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                  • rollercontainerR Offline
                    rollercontainerR Offline
                    rollercontainer
                    wrote on last edited by
                    #41

                    In the ebay auction I bought it your text says buck boost converter. On the chip there is a number gnq 666 601, but I cant find him. Board says: 77534K_Y471

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                    • C Offline
                      C Offline
                      ceech
                      Hardware Contributor
                      wrote on last edited by
                      #42

                      The first number from IC is the LTC4079. Board number means that you have one with a voltage regulator. You somehow ended with one. You can send it back and I'll send you replacement if you wish.

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                      • rollercontainerR Offline
                        rollercontainerR Offline
                        rollercontainer
                        wrote on last edited by
                        #43

                        I am not amused...

                        I will buy additonal batteries and a second solar cell.

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                        • C Offline
                          C Offline
                          ceech
                          Hardware Contributor
                          wrote on last edited by
                          #44

                          There are also the appropriate charging voltage and current settings to be made to accommodate for the NiCd batteries. Are you sure you don't want for me to do it for you?

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                          • rollercontainerR Offline
                            rollercontainerR Offline
                            rollercontainer
                            wrote on last edited by
                            #45

                            I thought, sunset will be enough to terminate charging on NiCd?

                            So its easier to take 3,2V LiFePo4, right? And because my board only regulates down, I have to take 2 in series to provide enough voltage to regulate, right?

                            All these flat LiPo types provide ~3,7V. Is that enough to feed the regulator (+dropout)?

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                            • C Offline
                              C Offline
                              ceech
                              Hardware Contributor
                              wrote on last edited by ceech
                              #46

                              Proper voltage and current also take effect in charging NiCd batteries.
                              And LiFePO4 would also require different charge voltage (3.6V).
                              The best option is a single cell LiPo battery with a capacity between 1000mAh and 2500mAh.
                              Charge voltage matches (4.2V) and the current as well. Voltage regulator on the board is extremely efficient with just 2uA of consumption and 180mV dropout voltage. At 3V with the battery you still get 2.82V for the microcontroller. That's plenty. And quiescent current is the same in dropout. You'll be well off.

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                              • rollercontainerR Offline
                                rollercontainerR Offline
                                rollercontainer
                                wrote on last edited by
                                #47

                                like this one?
                                http://www.ebay.de/itm/1x-Lipo-Akku-LxBxH-75-x-40-x-5-6-mm-3-7V-2000mAh-1S-JST-Stecker-554475-/371581598136

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                                • C Offline
                                  C Offline
                                  ceech
                                  Hardware Contributor
                                  wrote on last edited by
                                  #48

                                  Like that one, yes. Or, if you do not mind doing some soldering yourself, you can choose one from this list:
                                  http://www.ebay.com/sch/i.html?_from=R40&_sacat=0&_nkw=Li-ion+Replacement+Battery+For+Samsung&_sop=15

                                  I do it like this:
                                  0_1470041071125_20160801_103631.jpg

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                                  • rollercontainerR Offline
                                    rollercontainerR Offline
                                    rollercontainer
                                    wrote on last edited by
                                    #49

                                    I wanted to use it outside for collecting weather data. But the battery which the board is designed for isn't suitable for temperatures below 0°C.

                                    Is that right so far?

                                    Or did you successfully used Li-Ion outside below 0°C?

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                                    • C Offline
                                      C Offline
                                      ceech
                                      Hardware Contributor
                                      wrote on last edited by
                                      #50

                                      The capacity of LiPo batteries start to decline below 0 degrees Celsius. But that is a fact in all kinds of batteries. You are not going to notice much change till below -20 degrees. I found this post which describes it perfectly ( scroll down a little ):
                                      https://backpackinglight.com/forums/topic/84570/

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                                      • rollercontainerR Offline
                                        rollercontainerR Offline
                                        rollercontainer
                                        wrote on last edited by
                                        #51

                                        Ok, now I've got a 12V 50mA solar cell and a 3,7V 2000mAh LiPo. Potentiometer is at 12 o'clock (flat segment at the single solder pad)

                                        Can you please try to explain what exactly the potentiometer is adjusting?
                                        Does the charger only charge if the cell voltage is below the adjusted voltage level?

                                        Your example sketch is not showing any charging current:

                                        Vcc = 3.32V
                                        Charge current = 0.00mA
                                        Solar cell voltage = 0.24V
                                        Battery voltage = 3.79V
                                        CHRG = 424
                                        
                                        Vcc = 3.32V
                                        Charge current = 0.00mA
                                        Solar cell voltage = 7.44V
                                        Battery voltage = 3.79V
                                        CHRG = 409
                                        
                                        Vcc = 3.32V
                                        Charge current = 0.00mA
                                        Solar cell voltage = 11.72V
                                        Battery voltage = 3.79V
                                        CHRG = 0
                                        
                                        alexsh1A C 2 Replies Last reply
                                        0
                                        • rollercontainerR rollercontainer

                                          Ok, now I've got a 12V 50mA solar cell and a 3,7V 2000mAh LiPo. Potentiometer is at 12 o'clock (flat segment at the single solder pad)

                                          Can you please try to explain what exactly the potentiometer is adjusting?
                                          Does the charger only charge if the cell voltage is below the adjusted voltage level?

                                          Your example sketch is not showing any charging current:

                                          Vcc = 3.32V
                                          Charge current = 0.00mA
                                          Solar cell voltage = 0.24V
                                          Battery voltage = 3.79V
                                          CHRG = 424
                                          
                                          Vcc = 3.32V
                                          Charge current = 0.00mA
                                          Solar cell voltage = 7.44V
                                          Battery voltage = 3.79V
                                          CHRG = 409
                                          
                                          Vcc = 3.32V
                                          Charge current = 0.00mA
                                          Solar cell voltage = 11.72V
                                          Battery voltage = 3.79V
                                          CHRG = 0
                                          
                                          alexsh1A Offline
                                          alexsh1A Offline
                                          alexsh1
                                          wrote on last edited by
                                          #52

                                          @rollercontainer I would suggest you scroll up and see a few posts above concerning your question. The setting for potentiometer- for you it should be around 6 o'clock (or 12 o'clock where the cut-off mark is).

                                          Basically what it does is adjusting when your battery is being charged. For example, I have a 5V solar panel and I'd like the LiPO to start being charged at 4.75V therefore I put the potentiometer at the minimum (around 2pm or 8pm cut-off mark). This threshold (in my case 4.75V) can be adjusted by this potentiometer.

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