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Clean looking sensor node

Scheduled Pinned Locked Moved Enclosures / 3D Printing
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  • Nca78N Nca78

    @NeverDie said:

    I received the Q8 wireless charging pad (above):
    http://www.ebay.com/itm/Q8-QI-Wireless-Charging-Pad-2-USB-Port-Splitter-HUB-Charger-Pad-For-Phone-F5/301913729117?_trksid=p2047675.c100623.m-1&_trkparms=aid%3D222007%26algo%3DSIC.MBE%26ao%3D1%26asc%3D39345%26meid%3Decb1959e8f164eb5ad0a17aeaa297f59%26pid%3D100623%26rk%3D3%26rkt%3D6%26sd%3D252485416371

    However, it is even thinner than the OP's vented puck, and it's about double the square inches of foot print. So I don't see any real advantage to them.

    I have ordered one also (In fact two as aliexpress payment messed up and asked me to process payment again, but few days after I realized the "failed" payment was in fact processed and sellers were sending everything twice...).
    I'm planning to use one as gateway box with wemos d1 mini and smd pa/lna NRF24 side by side. Any chance it will fit this type of ESP board inside or it's too thin and I should go for ESP12 module instead ?

    NeverDieN Offline
    NeverDieN Offline
    NeverDie
    Hero Member
    wrote on last edited by
    #47

    @Nca78 said:

    @NeverDie said:

    I received the Q8 wireless charging pad (above):
    http://www.ebay.com/itm/Q8-QI-Wireless-Charging-Pad-2-USB-Port-Splitter-HUB-Charger-Pad-For-Phone-F5/301913729117?_trksid=p2047675.c100623.m-1&_trkparms=aid%3D222007%26algo%3DSIC.MBE%26ao%3D1%26asc%3D39345%26meid%3Decb1959e8f164eb5ad0a17aeaa297f59%26pid%3D100623%26rk%3D3%26rkt%3D6%26sd%3D252485416371

    However, it is even thinner than the OP's vented puck, and it's about double the square inches of foot print. So I don't see any real advantage to them.

    I have ordered one also (In fact two as aliexpress payment messed up and asked me to process payment again, but few days after I realized the "failed" payment was in fact processed and sellers were sending everything twice...).
    I'm planning to use one as gateway box with wemos d1 mini and smd pa/lna NRF24 side by side. Any chance it will fit this type of ESP board inside or it's too thin and I should go for ESP12 module instead ?

    I just now measured the D1Mini, and it's about 6.7mm thick. If you removed the USB connector, it would be thinner.

    I haven't opened the QB wireless pad, so I don't know how much depth is available. However, the case itself is 8.5mm thick. In comparison, I measure the case thickness of your OP puck as 11.7mm.

    Nca78N 1 Reply Last reply
    0
    • NeverDieN NeverDie

      @Nca78 said:

      @NeverDie said:

      I received the Q8 wireless charging pad (above):
      http://www.ebay.com/itm/Q8-QI-Wireless-Charging-Pad-2-USB-Port-Splitter-HUB-Charger-Pad-For-Phone-F5/301913729117?_trksid=p2047675.c100623.m-1&_trkparms=aid%3D222007%26algo%3DSIC.MBE%26ao%3D1%26asc%3D39345%26meid%3Decb1959e8f164eb5ad0a17aeaa297f59%26pid%3D100623%26rk%3D3%26rkt%3D6%26sd%3D252485416371

      However, it is even thinner than the OP's vented puck, and it's about double the square inches of foot print. So I don't see any real advantage to them.

      I have ordered one also (In fact two as aliexpress payment messed up and asked me to process payment again, but few days after I realized the "failed" payment was in fact processed and sellers were sending everything twice...).
      I'm planning to use one as gateway box with wemos d1 mini and smd pa/lna NRF24 side by side. Any chance it will fit this type of ESP board inside or it's too thin and I should go for ESP12 module instead ?

      I just now measured the D1Mini, and it's about 6.7mm thick. If you removed the USB connector, it would be thinner.

      I haven't opened the QB wireless pad, so I don't know how much depth is available. However, the case itself is 8.5mm thick. In comparison, I measure the case thickness of your OP puck as 11.7mm.

      Nca78N Offline
      Nca78N Offline
      Nca78
      Hardware Contributor
      wrote on last edited by
      #48

      @NeverDie said:

      I haven't opened the QB wireless pad, so I don't know how much depth is available. However, the case itself is 8.5mm thick. In comparison, I measure the case thickness of your OP puck as 11.7mm.

      Thank you. Sounds like it won't fit :(
      For Amazon Dot yes it looks great, but 50$ is a bit too expensive for a case :D

      1 Reply Last reply
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      • NeverDieN Offline
        NeverDieN Offline
        NeverDie
        Hero Member
        wrote on last edited by NeverDie
        #49

        I notice that Kalia made his own uniquely shaped enclosure that he 3D printed himself:
        alt text
        (for more detail see his posts under: https://forum.mysensors.org/topic/1566/mysensors-sensebender-micro-3dp-case/18)

        I'm not yet savvy about 3D printers, but from what I've been reading lately the line artifacts in the plastic may vary in how prominent they are depending on the quality of the software slicer that's used to produce the g-code that's sent to the 3D printer. Still, I'm not sure to what extent it's avoidable or just a reality of 3D prints. Would such line artifacts always be visible, regardless of which printer or software produced it?

        In any event, I like the way Kali molded the battery holder into the case itself. Very clever!

        mfalkviddM 1 Reply Last reply
        1
        • NeverDieN NeverDie

          I notice that Kalia made his own uniquely shaped enclosure that he 3D printed himself:
          alt text
          (for more detail see his posts under: https://forum.mysensors.org/topic/1566/mysensors-sensebender-micro-3dp-case/18)

          I'm not yet savvy about 3D printers, but from what I've been reading lately the line artifacts in the plastic may vary in how prominent they are depending on the quality of the software slicer that's used to produce the g-code that's sent to the 3D printer. Still, I'm not sure to what extent it's avoidable or just a reality of 3D prints. Would such line artifacts always be visible, regardless of which printer or software produced it?

          In any event, I like the way Kali molded the battery holder into the case itself. Very clever!

          mfalkviddM Online
          mfalkviddM Online
          mfalkvidd
          Mod
          wrote on last edited by mfalkvidd
          #50

          @NeverDie the lines will be more or less visible depending on layer height (which varies by 3d printer model) but can easily be made totally smooth. See this video

          https://youtu.be/h2lm6FuaAWI

          NeverDieN 1 Reply Last reply
          3
          • mfalkviddM mfalkvidd

            @NeverDie the lines will be more or less visible depending on layer height (which varies by 3d printer model) but can easily be made totally smooth. See this video

            https://youtu.be/h2lm6FuaAWI

            NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by NeverDie
            #51

            @mfalkvidd said:

            @NeverDie the lines will be more or less visible depending on layer height (which varies by 3d printer model) but can easily be made totally smooth. See this video

            https://youtu.be/h2lm6FuaAWI

            Funny that in the video the demonstrator uses a polypropylene chamber, as I'm pretty sure acetone will strongly react with it. Aside from that, though, it was a good video. Thanks for posting it!

            He seems to imply this acetone vapor chamber approach only works on ABS printed models. Is that correct?

            Also, what must the 3D printer's layer height be for the lines to no longer be visible (without resorting to acetone vapors)?

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            • NeverDieN Offline
              NeverDieN Offline
              NeverDie
              Hero Member
              wrote on last edited by
              #52

              Looks as though my small TH mote will have no problem fitting inside the OP's enclosure:
              0_1479357125114_TH_enclosure.jpg

              I can also configure my medium TH mote to also fit. The enclosure is too thin to accomodate AAA batteries, but I should be receiving the button cell batteries from China very soon.

              Nca78N 1 Reply Last reply
              0
              • NeverDieN NeverDie

                Looks as though my small TH mote will have no problem fitting inside the OP's enclosure:
                0_1479357125114_TH_enclosure.jpg

                I can also configure my medium TH mote to also fit. The enclosure is too thin to accomodate AAA batteries, but I should be receiving the button cell batteries from China very soon.

                Nca78N Offline
                Nca78N Offline
                Nca78
                Hardware Contributor
                wrote on last edited by
                #53

                @NeverDie said:

                Looks as though my small TH mote will have no problem fitting inside the OP's enclosure:
                0_1479357125114_TH_enclosure.jpg

                I can also configure my medium TH mote to also fit. The enclosure is too thin to accomodate AAA batteries, but I should be receiving the button cell batteries from China very soon.

                Don't forget a capacitor parrallel to the button cell battery if you want it to last more than a few days ;)

                NeverDieN 1 Reply Last reply
                0
                • Nca78N Nca78

                  @NeverDie said:

                  Looks as though my small TH mote will have no problem fitting inside the OP's enclosure:
                  0_1479357125114_TH_enclosure.jpg

                  I can also configure my medium TH mote to also fit. The enclosure is too thin to accomodate AAA batteries, but I should be receiving the button cell batteries from China very soon.

                  Don't forget a capacitor parrallel to the button cell battery if you want it to last more than a few days ;)

                  NeverDieN Offline
                  NeverDieN Offline
                  NeverDie
                  Hero Member
                  wrote on last edited by
                  #54

                  @Nca78 said:

                  Don't forget a capacitor parrallel to the button cell battery if you want it to last more than a few days ;)

                  That's good input, as I haven't yet tried running it on a button cell. Is a button cell alone just not able to keep up with the Tx load? I had wanted to avoid button cells altogether, but even an AAA battery has too wide a diameter to fit in this enclosure.

                  Nca78N 1 Reply Last reply
                  0
                  • NeverDieN Offline
                    NeverDieN Offline
                    NeverDie
                    Hero Member
                    wrote on last edited by
                    #55

                    It might be worthwhile to make a board specifically for this enclosure. It would necessarily have to have a somewhat similar size as the board that was in it, so that it could mount an LED near the LED window, and a micro USB at the USB window, all while fitting the groves of the enclosure.

                    BTW, how did you get that sticky black foam tape out of it? I tried scrapping it off, but I didn't manage to remove all of it.

                    1 Reply Last reply
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                    • NeverDieN NeverDie

                      @Nca78 said:

                      Don't forget a capacitor parrallel to the button cell battery if you want it to last more than a few days ;)

                      That's good input, as I haven't yet tried running it on a button cell. Is a button cell alone just not able to keep up with the Tx load? I had wanted to avoid button cells altogether, but even an AAA battery has too wide a diameter to fit in this enclosure.

                      Nca78N Offline
                      Nca78N Offline
                      Nca78
                      Hardware Contributor
                      wrote on last edited by
                      #56

                      @NeverDie said:

                      That's good input, as I haven't yet tried running it on a button cell. Is a button cell alone just not able to keep up with the Tx load? I had wanted to avoid button cells altogether, but even an AAA battery has too wide a diameter to fit in this enclosure.

                      No it can't keep up with it without a serious voltage drop, especially at startup and with RFM radio. A 100µF ceramic capacitor (and sleep between successive tx in your code) should be enough from what I read from scalz who made a few boards with button cell + RFM.

                      I just uploaded version 0.2 of my dedicated board to Seeed, it should be just the right size this time :) Led is in front of the led window but on USB side I don't have anything, it's just a vent.
                      For the black tape I don't remember having so much pain to remove it, maybe it's different between enclosures, I will tell you when I receive the next one.

                      NeverDieN 1 Reply Last reply
                      1
                      • Nca78N Nca78

                        @NeverDie said:

                        That's good input, as I haven't yet tried running it on a button cell. Is a button cell alone just not able to keep up with the Tx load? I had wanted to avoid button cells altogether, but even an AAA battery has too wide a diameter to fit in this enclosure.

                        No it can't keep up with it without a serious voltage drop, especially at startup and with RFM radio. A 100µF ceramic capacitor (and sleep between successive tx in your code) should be enough from what I read from scalz who made a few boards with button cell + RFM.

                        I just uploaded version 0.2 of my dedicated board to Seeed, it should be just the right size this time :) Led is in front of the led window but on USB side I don't have anything, it's just a vent.
                        For the black tape I don't remember having so much pain to remove it, maybe it's different between enclosures, I will tell you when I receive the next one.

                        NeverDieN Offline
                        NeverDieN Offline
                        NeverDie
                        Hero Member
                        wrote on last edited by
                        #57

                        @Nca78

                        It would be nice to keep the usb port as an aid in reprogramming it, so that the case doesn't have to be opened or without having to do wireless OTA programming of it. Alas, it's probably feature creep.

                        1 Reply Last reply
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                        • NeverDieN Offline
                          NeverDieN Offline
                          NeverDie
                          Hero Member
                          wrote on last edited by NeverDie
                          #58

                          On my medium node, I found that if I used right-angle FTDI header pins and if I splayed the antenna and the Temp-humidity-pressure sensor out horizontally, then the overall thickness was low enough that I could fit it inside the OP's enclosure.
                          0_1479423872432_medium_mote.jpg
                          Also, I think that if, rather than clipping the LED's legs after soldering it close to the board, I instead left the LED legs long, then I could bend it over and have it pointed at the LED window on the OP's enclosure, to maximize its visibility outside the closed enclosure. So, on a future version, I'll try that.

                          1 Reply Last reply
                          0
                          • NeverDieN Offline
                            NeverDieN Offline
                            NeverDie
                            Hero Member
                            wrote on last edited by NeverDie
                            #59

                            After a long-wait, I received my so called "tabbed" CR2477 batteries today from China via AliExpress. According to the seller, they would look like this:
                            0_1479426740936_CR2477_with_tabs.png
                            and so that is what I was expecting. Instead, what the seller sent me was:
                            0_1479426777163_CR2477_no_tabs.jpg
                            which obviously has no tabs. :cry:

                            Anyhow, the second photo shows the depth of the battery in relation to the OP's case. It looks to me as though with tabs it likely would have been too thick for the cover to snap back on the OP case.

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                            • scalzS Offline
                              scalzS Offline
                              scalz
                              Hardware Contributor
                              wrote on last edited by scalz
                              #60

                              @NeverDie
                              :open_mouth: not cool
                              I hope your 2477 will work well ;)
                              my little xp about coincells showed me that i can't trust ali coincells.. well i tried only few orders, but those wasted my time searching for bugs whereas batt were discharged and didn't check this in first place as i was using fresh ali coincells. I was thinking it couldn't be that! Then i checked their voltage in case...and was surprised!
                              Changing for good and strong coincell was day&night.

                              if it can help you to not run in dumb issue, for future :)

                              NeverDieN 1 Reply Last reply
                              0
                              • scalzS scalz

                                @NeverDie
                                :open_mouth: not cool
                                I hope your 2477 will work well ;)
                                my little xp about coincells showed me that i can't trust ali coincells.. well i tried only few orders, but those wasted my time searching for bugs whereas batt were discharged and didn't check this in first place as i was using fresh ali coincells. I was thinking it couldn't be that! Then i checked their voltage in case...and was surprised!
                                Changing for good and strong coincell was day&night.

                                if it can help you to not run in dumb issue, for future :)

                                NeverDieN Offline
                                NeverDieN Offline
                                NeverDie
                                Hero Member
                                wrote on last edited by NeverDie
                                #61

                                @scalz said:

                                @NeverDie
                                :open_mouth: not cool
                                I hope your 2477 will work well ;)
                                my little xp about coincells showed me that i can't trust ali coincells.. well i tried only few orders, but those wasted my time searching for bugs whereas batt were discharged and didn't check this in first place as i was using fresh ali coincells. I was thinking it couldn't be that! Then i checked their voltage in case...and was surprised!
                                Changing for good and strong coincell was day&night.

                                if it can help you to not run in dumb issue, for future :)

                                Urban Dictionary: "get shanghaied"
                                www.urbandictionary.com/define.php?term=get shanghaied
                                Top Definition. get shanghaied. verb, ditransitive, passive (with to Be or to Get). to be swindled, cheated, lied to, robbed, stolen from, duped, conned, deceived.

                                Not sure what I'll do with the "non-tabbed" batteries. Shipping costs between the US and China are asymmetric, and it would probably cost me more in time and money to ship them back with tracking to the seller than I would get in a refund. Oh well, I guess I'll be buying batteries from Digikey in the future. It will cost twice as much, but at least I'll get the real thing.

                                1 Reply Last reply
                                3
                                • scalzS Offline
                                  scalzS Offline
                                  scalz
                                  Hardware Contributor
                                  wrote on last edited by
                                  #62

                                  @NeverDie
                                  ahah, this one is funny :)

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                                  • NeverDieN Offline
                                    NeverDieN Offline
                                    NeverDie
                                    Hero Member
                                    wrote on last edited by
                                    #63

                                    I just now ordered this CR2460 battery from Digikey: http://www.digikey.com/scripts/DkSearch/dksus.dll?Detail&itemSeq=212190252&uq=636150784616350020
                                    alt text
                                    It's a bit thinner and should have a better chance of fitting inside the OP case.

                                    NeverDieN 1 Reply Last reply
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                                    • NeverDieN NeverDie

                                      I just now ordered this CR2460 battery from Digikey: http://www.digikey.com/scripts/DkSearch/dksus.dll?Detail&itemSeq=212190252&uq=636150784616350020
                                      alt text
                                      It's a bit thinner and should have a better chance of fitting inside the OP case.

                                      NeverDieN Offline
                                      NeverDieN Offline
                                      NeverDie
                                      Hero Member
                                      wrote on last edited by
                                      #64

                                      Epilogue: I get a call from Digikey to tell me that they can't ship the button cells by first class mail because they contain lithium. Mind you, I only ordered 3 of them. Instead, they can only be shipped by either UPS ground or FedEx ground, both of which will cost me about $10 for the shipping alone. :grimacing: Yet, USPS apparently had no trouble delivering the CR2477 button cells from China using ePacket delivery. Argh, it's all just ridiculous!

                                      mfalkviddM 1 Reply Last reply
                                      1
                                      • NeverDieN NeverDie

                                        Epilogue: I get a call from Digikey to tell me that they can't ship the button cells by first class mail because they contain lithium. Mind you, I only ordered 3 of them. Instead, they can only be shipped by either UPS ground or FedEx ground, both of which will cost me about $10 for the shipping alone. :grimacing: Yet, USPS apparently had no trouble delivering the CR2477 button cells from China using ePacket delivery. Argh, it's all just ridiculous!

                                        mfalkviddM Online
                                        mfalkviddM Online
                                        mfalkvidd
                                        Mod
                                        wrote on last edited by
                                        #65

                                        @NeverDie no, USPS are not ok with that. http://pe.usps.gov/text/pub52/pub52c6_004.htm#ep270347

                                        NeverDieN 1 Reply Last reply
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                                        • mfalkviddM mfalkvidd

                                          @NeverDie no, USPS are not ok with that. http://pe.usps.gov/text/pub52/pub52c6_004.htm#ep270347

                                          NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by
                                          #66

                                          @mfalkvidd said:

                                          @NeverDie no, USPS are not ok with that. http://pe.usps.gov/text/pub52/pub52c6_004.htm#ep270347

                                          Not that it matters, but I wonder why is it acceptable for lithium batteries to be shipped installed in equipment, but unacceptable if not installed?

                                          mfalkviddM 1 Reply Last reply
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