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Minimal design thoughts

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  • tbowmoT tbowmo

    @Anticimex

    It's single wire atsha204, it's connected to A3. I couldn't fit in the 8 pin variants of the atsha204, so that ruled out the full I2C bus version. It even took me a couple of hours of re-routing to make enough room for the sot23 housing of the ATSHA204.

    Anyway, schematic / pcb layouts are as follows

    MySensorV2-schematic.png
    MySensorV2-full.png MySensorV2-bottom.png MySensorV2-top.png

    RJ_MakeR Offline
    RJ_MakeR Offline
    RJ_Make
    Hero Member
    wrote on last edited by
    #129

    @tbowmo Once again,... Well Done!

    RJ_Make

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    • tbowmoT Offline
      tbowmoT Offline
      tbowmo
      Admin
      wrote on last edited by
      #130

      And for the fun of it.. Just made a github repository of the design

      https://github.com/tbowmo/MySensorMicro

      Just in case anyone would like to have a closer look in eagle.

      1 Reply Last reply
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      • RJ_MakeR Offline
        RJ_MakeR Offline
        RJ_Make
        Hero Member
        wrote on last edited by
        #131

        I wonder what kind of "hit" on battery life authentication/encryption will have?

        RJ_Make

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        • AnticimexA Offline
          AnticimexA Offline
          Anticimex
          Contest Winner
          wrote on last edited by
          #132

          I do not think it is a big issue. Authentication is normally only needed on nodes that have actuators. And this implies that they always have to listen for incoming data and are therefore inherently non-battery friendly The ATSHA has a very low power consumption, so the added cost for message signing procedures is probably negligible compared to the cost of running the radio continuously.

          Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

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          • tbowmoT Offline
            tbowmoT Offline
            tbowmo
            Admin
            wrote on last edited by
            #133

            Hmm thinking about it, authentication could be valuable on sensors as well.

            If you use the sensor readings to control another actuator, then an attacker could send in his own bogus sensor values in order to trigger system events. He does need to know the specifics about your setup though, so the question is if it's affordable to the mischief to do anything like that :)

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            • AnticimexA Offline
              AnticimexA Offline
              Anticimex
              Contest Winner
              wrote on last edited by
              #134

              Yep. This is true, and something I eventually have to add support for.

              Do you feel secure today? No? Start requiring some signatures and feel better tomorrow ;)

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              • tbowmoT tbowmo

                @Dirk_H said:

                @tbowmo I don't see a Load Capacitor on the crystal. Especially if you need a precise clock you should use some. Have a look at https://www.adafruit.com/blog/2012/01/24/choosing-the-right-crystal-and-caps-for-your-design/ for example about Load Capacitors.

                I know that normally the crystal require load capacitors, but for the low freq. oscilator (32Khz) its not necessary (as far as I have read), that's why I omitted them from the design. I'll try and dig out the datasheets when I'm at home and double check things.

                tbowmoT Offline
                tbowmoT Offline
                tbowmo
                Admin
                wrote on last edited by
                #135

                @tbowmo said:

                @Dirk_H said:

                @tbowmo I don't see a Load Capacitor on the crystal. Especially if you need a precise clock you should use some. Have a look at https://www.adafruit.com/blog/2012/01/24/choosing-the-right-crystal-and-caps-for-your-design/ for example about Load Capacitors.

                I know that normally the crystal require load capacitors, but for the low freq. oscilator (32Khz) its not necessary (as far as I have read), that's why I omitted them from the design. I'll try and dig out the datasheets when I'm at home and double check things.

                Got around to check up on datasheet for atmel328p, when using lowfrequency oscilator, it has internal load capacitors. If you look at page 33 in the datasheet. So it's not necessary for external capacitors

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                • tbowmoT Offline
                  tbowmoT Offline
                  tbowmo
                  Admin
                  wrote on last edited by
                  #136

                  very soon the next prototype pcb revision will be ordered from China. Gonna be exciting. Almost like Christmas, where the kids just wanna open their gifts :)

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                  • tbowmoT Offline
                    tbowmoT Offline
                    tbowmo
                    Admin
                    wrote on last edited by tbowmo
                    #137

                    And pcb's are ordered.. Again, using dirtypcbs.com, for the order..

                    I have used a panelizer tool from http://blog.thisisnotrocketscience.nl/ to panelize the boards this time, so it should be easier to depanelize it when they get here..

                    0f7e7ea77da42f064aec6af94953d91b-4461_top.png

                    bjornhallbergB 1 Reply Last reply
                    2
                    • tbowmoT tbowmo

                      And pcb's are ordered.. Again, using dirtypcbs.com, for the order..

                      I have used a panelizer tool from http://blog.thisisnotrocketscience.nl/ to panelize the boards this time, so it should be easier to depanelize it when they get here..

                      0f7e7ea77da42f064aec6af94953d91b-4461_top.png

                      bjornhallbergB Offline
                      bjornhallbergB Offline
                      bjornhallberg
                      Hero Member
                      wrote on last edited by
                      #138

                      @tbowmo Looks great!

                      Haven't actually ordered anything produced by the panelizer yet, but the results look really amazing:

                      panelizing2.jpg

                      I was planning to finally get around to some boost regulators. But I need to design mine from scratch (these are just scavenged from other places) so they follow the same design guide lines and can be plugged in seamlessly to the main pcb.

                      Would be great if there were some sort of common design to follow for designing shields and such.

                      1 Reply Last reply
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                      • tbowmoT Offline
                        tbowmoT Offline
                        tbowmo
                        Admin
                        wrote on last edited by tbowmo
                        #139

                        As you all probably have noticed, there is an mysensor logo on the boards, that I just ordered.. :)

                        I have been cooperating with @hek for a while, and this is going to be an "official Mysensor pcb" :)

                        We have been in discussions with a vendor in china, for doing SMT assembly as well.. We are currently waiting for the pcb's to arrive and get them populated, to verify that everything is as it should be, before we start up production in China.

                        For a batch of 100 units, the price is about 13$ per unit, plus shipping/handling fee, this is without any profits to the project

                        One question though, I made room for an ATSHA204 chip on the board, that could be used for authentication purposes, we want to know if this should be mounted as default on the board, as it will add arround 1$ to the unit price.

                        Also how many would be interested in ordering one (or 10, 20, 50?) of them? :) (just so that we get an indication if we should make a batch of 100 units, or 500 units)

                        RJ_MakeR DwaltD 2 Replies Last reply
                        0
                        • tbowmoT tbowmo

                          As you all probably have noticed, there is an mysensor logo on the boards, that I just ordered.. :)

                          I have been cooperating with @hek for a while, and this is going to be an "official Mysensor pcb" :)

                          We have been in discussions with a vendor in china, for doing SMT assembly as well.. We are currently waiting for the pcb's to arrive and get them populated, to verify that everything is as it should be, before we start up production in China.

                          For a batch of 100 units, the price is about 13$ per unit, plus shipping/handling fee, this is without any profits to the project

                          One question though, I made room for an ATSHA204 chip on the board, that could be used for authentication purposes, we want to know if this should be mounted as default on the board, as it will add arround 1$ to the unit price.

                          Also how many would be interested in ordering one (or 10, 20, 50?) of them? :) (just so that we get an indication if we should make a batch of 100 units, or 500 units)

                          RJ_MakeR Offline
                          RJ_MakeR Offline
                          RJ_Make
                          Hero Member
                          wrote on last edited by
                          #140

                          @tbowmo

                          That's 2 questions... :-)

                          1. Yes, It's worth it to me (Hopefully there will be MySensors software support down the road)
                          2. I would probably start off with 3 to 5.

                          Will there be a "kit" price for those who want to populate and reflow themselves?

                          RJ_Make

                          tbowmoT 1 Reply Last reply
                          0
                          • tbowmoT tbowmo

                            As you all probably have noticed, there is an mysensor logo on the boards, that I just ordered.. :)

                            I have been cooperating with @hek for a while, and this is going to be an "official Mysensor pcb" :)

                            We have been in discussions with a vendor in china, for doing SMT assembly as well.. We are currently waiting for the pcb's to arrive and get them populated, to verify that everything is as it should be, before we start up production in China.

                            For a batch of 100 units, the price is about 13$ per unit, plus shipping/handling fee, this is without any profits to the project

                            One question though, I made room for an ATSHA204 chip on the board, that could be used for authentication purposes, we want to know if this should be mounted as default on the board, as it will add arround 1$ to the unit price.

                            Also how many would be interested in ordering one (or 10, 20, 50?) of them? :) (just so that we get an indication if we should make a batch of 100 units, or 500 units)

                            DwaltD Offline
                            DwaltD Offline
                            Dwalt
                            wrote on last edited by
                            #141

                            @tbowmo

                            I would also be interested in at least 5 boards (initially) if they were populated, not ready for smt soldering yet.

                            Veralite UI5 :: IBoard Ethernet GW :: MyS 1.5

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                            • RJ_MakeR RJ_Make

                              @tbowmo

                              That's 2 questions... :-)

                              1. Yes, It's worth it to me (Hopefully there will be MySensors software support down the road)
                              2. I would probably start off with 3 to 5.

                              Will there be a "kit" price for those who want to populate and reflow themselves?

                              tbowmoT Offline
                              tbowmoT Offline
                              tbowmo
                              Admin
                              wrote on last edited by
                              #142

                              @ServiceXp said:

                              @tbowmo

                              That's 2 questions... :-)

                              I edited it a couple of times while talking with @hek last evening, so it slipped. Hope you can forgive me ;)

                              1. Yes, It's worth it to me (Hopefully there will be MySensors software support down the road)
                              2. I would probably start off with 3 to 5.

                              Will there be a "kit" price for those who want to populate and reflow themselves?

                              No kit version, the pcb will be released under oshw so you could order it yourself, and source the components. However my unit price for the initial units will hit 11-12$, so it's only 1 or 2$ extra to get it smt assembled in China.

                              The more units we can order the cheaper it will become.

                              bjornhallbergB 1 Reply Last reply
                              0
                              • tbowmoT tbowmo

                                @ServiceXp said:

                                @tbowmo

                                That's 2 questions... :-)

                                I edited it a couple of times while talking with @hek last evening, so it slipped. Hope you can forgive me ;)

                                1. Yes, It's worth it to me (Hopefully there will be MySensors software support down the road)
                                2. I would probably start off with 3 to 5.

                                Will there be a "kit" price for those who want to populate and reflow themselves?

                                No kit version, the pcb will be released under oshw so you could order it yourself, and source the components. However my unit price for the initial units will hit 11-12$, so it's only 1 or 2$ extra to get it smt assembled in China.

                                The more units we can order the cheaper it will become.

                                bjornhallbergB Offline
                                bjornhallbergB Offline
                                bjornhallberg
                                Hero Member
                                wrote on last edited by bjornhallberg
                                #143

                                @tbowmo I might be interested in a few, seeing as this PCB has some pretty unique features, but I'm still in the market for a board with an on-board regulator that will give me a bit more flexibility.

                                The problem (for me) is that while waiting for any official hardware, I've bought a lot of other stuff. I had another 10x Arduino Pro Mini arrive just yesterday for instance. Plus the booster project above. I ordered a couple of hundred brand inductors and capacitors as well as ltc3525 ICs. So basically now I don't have a choice but to go it alone for the most part :sweat:

                                What we could need right now is some clear direction, like whether the ATSHA204 is the way to go. Or some common form factor that would allow future shields or whatnot.

                                Also, for something really small like this, to be put into production, I would have liked to have tried with the "smd / mini nrf24" version that is also available on Ebay, just to keep the size down even further. I just got three of those yesterday and they are indeed very tiny (pin header spacing is 1.27mm). Whether they work ok or not I do not know. I do know that some people on the forum have posted project pictures with these mini nrf24. I guess what I'm saying is that lowpowerlabs already invented the wheel here: http://lowpowerlab.com/moteino/
                                Would be great to hang a mini nrf24 flat off of the back if at all possible. But given what we know of the nrf24 it would probably blow up in our faces compared to the RFM12B/RFM69 that the moteino uses. Of course, they also use a wire antenna while we still trust the pcb antenna ...

                                tbowmoT 1 Reply Last reply
                                0
                                • bjornhallbergB bjornhallberg

                                  @tbowmo I might be interested in a few, seeing as this PCB has some pretty unique features, but I'm still in the market for a board with an on-board regulator that will give me a bit more flexibility.

                                  The problem (for me) is that while waiting for any official hardware, I've bought a lot of other stuff. I had another 10x Arduino Pro Mini arrive just yesterday for instance. Plus the booster project above. I ordered a couple of hundred brand inductors and capacitors as well as ltc3525 ICs. So basically now I don't have a choice but to go it alone for the most part :sweat:

                                  What we could need right now is some clear direction, like whether the ATSHA204 is the way to go. Or some common form factor that would allow future shields or whatnot.

                                  Also, for something really small like this, to be put into production, I would have liked to have tried with the "smd / mini nrf24" version that is also available on Ebay, just to keep the size down even further. I just got three of those yesterday and they are indeed very tiny (pin header spacing is 1.27mm). Whether they work ok or not I do not know. I do know that some people on the forum have posted project pictures with these mini nrf24. I guess what I'm saying is that lowpowerlabs already invented the wheel here: http://lowpowerlab.com/moteino/
                                  Would be great to hang a mini nrf24 flat off of the back if at all possible. But given what we know of the nrf24 it would probably blow up in our faces compared to the RFM12B/RFM69 that the moteino uses. Of course, they also use a wire antenna while we still trust the pcb antenna ...

                                  tbowmoT Offline
                                  tbowmoT Offline
                                  tbowmo
                                  Admin
                                  wrote on last edited by tbowmo
                                  #144

                                  @bjornhallberg said:

                                  @tbowmo I might be interested in a few, seeing as this PCB has some pretty unique features, but I'm still in the market for a board with an on-board regulator that will give me a bit more flexibility.

                                  The problem (for me) is that while waiting for any official hardware, I've bought a lot of other stuff. I had another 10x Arduino Pro Mini arrive just yesterday for instance. Plus the booster project above. I ordered a couple of hundred brand inductors and capacitors as well as ltc3525 ICs. So basically now I don't have a choice but to go it alone for the most part :sweat:

                                  What we could need right now is some clear direction, like whether the ATSHA204 is the way to go. Or some common form factor that would allow future shields or whatnot.

                                  Also, for something really small like this, to be put into production, I would have liked to have tried with the "smd / mini nrf24" version that is also available on Ebay, just to keep the size down even further. I just got three of those yesterday and they are indeed very tiny (pin header spacing is 1.27mm). Whether they work ok or not I do not know. I do know that some people on the forum have posted project pictures with these mini nrf24. I guess what I'm saying is that lowpowerlabs already invented the wheel here: http://lowpowerlab.com/moteino/
                                  Would be great to hang a mini nrf24 flat off of the back if at all possible. But given what we know of the nrf24 it would probably blow up in our faces compared to the RFM12B/RFM69 that the moteino uses. Of course, they also use a wire antenna while we still trust the pcb antenna ...

                                  I forgot about the mini nrf24 modules. But I don't think that we could have squeezed it that much more in size, we could probably save 2-3mm in stack height, but that's about it.

                                  Also, this board was designed from the beginning to be a battery operated node. That is why there is no regulator on board (besides the fact that there is no room for it). I selected the components for their ability to work on low voltages all, except the atsha204, is able to work on a VCC as low as 1.8V)

                                  I have seen lot's of questions asking about battery operation of 3.3V arduino mini pro, with DHT22 sensors attached. People cut LED's and regulators on the arduino, in order to get the power consumption as low as possible. This is where this particular board fits in. It's ready for battery operation, and has the temperature / humidity sensor build in.

                                  It started out because I wanted an "easy" clean option for sensor nodes for my own application, without any wire nests between arduino and nrf24 modules. I hope that it will be useful for others as well, and might be able to get others going with the mysensor project.

                                  For my own part, I could use up to 20 of these, for measuring temperature / humidity in every room in the house (and out side as well)

                                  Btw. all those arduinos you've bought, could be turned into something else :)

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                                  • bjornhallbergB Offline
                                    bjornhallbergB Offline
                                    bjornhallberg
                                    Hero Member
                                    wrote on last edited by
                                    #145

                                    I snapped some pictures just so everyone can see the difference between the nrf24 modules.
                                    _MG_3962.jpg
                                    _MG_3963.jpg
                                    Of course, like I said, I don't even know if the "mini" works in a satisfactory manner. I'm gonna get some smaller pitch headers so I can make a prototype. But the PCB antenna actually seems to be the exact same size so I have high hopes for that aspect at least.

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                                    • tbowmoT Offline
                                      tbowmoT Offline
                                      tbowmo
                                      Admin
                                      wrote on last edited by
                                      #146

                                      @bjornhallberg

                                      The antenna still needs to hang over "free air" (or an unrouted PCB area), this is the area where the logo is located on the current design. It could be moved to the opposite end of the pcb (where the nrf24 pinheader is located).

                                      If we switch to the mini module, then the pinheader for the radio is removed, but then you need a "larger" area where there is no components at all, in order to mount the nrf module flat to the sensor pcb. So in theory it will not be that much smaller, only the pinheader distance between the two pcbs can be removed.. lenght /width will be almost the same, maybe a bit longer as there is not that much room to give, with the current number of components (Si7021, eeprom, atsha204 etc).

                                      bjornhallbergB 1 Reply Last reply
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                                      • tbowmoT tbowmo

                                        @bjornhallberg

                                        The antenna still needs to hang over "free air" (or an unrouted PCB area), this is the area where the logo is located on the current design. It could be moved to the opposite end of the pcb (where the nrf24 pinheader is located).

                                        If we switch to the mini module, then the pinheader for the radio is removed, but then you need a "larger" area where there is no components at all, in order to mount the nrf module flat to the sensor pcb. So in theory it will not be that much smaller, only the pinheader distance between the two pcbs can be removed.. lenght /width will be almost the same, maybe a bit longer as there is not that much room to give, with the current number of components (Si7021, eeprom, atsha204 etc).

                                        bjornhallbergB Offline
                                        bjornhallbergB Offline
                                        bjornhallberg
                                        Hero Member
                                        wrote on last edited by
                                        #147

                                        @tbowmo Yeah, you're probably right. It would take some re-design and you might not save all that much space, given all the other components as you say.

                                        Still, it'd be great to achieve something ... flatter ... like:
                                        http://harizanov.com/2014/07/diy-internet-of-things-fire-alarm/
                                        Runs an attiny84 though, but still.

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                                        • tbowmoT Offline
                                          tbowmoT Offline
                                          tbowmo
                                          Admin
                                          wrote on last edited by
                                          #148

                                          @bjornhallberg

                                          Could you measure the mini pcb? the width of the module, and lenght of the area with gnd, and the length of the antenna area (and total length of the module, should be the two lengths added together)

                                          bjornhallbergB 1 Reply Last reply
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