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  3. How best to find the "best" small solar panel of a particular size?

How best to find the "best" small solar panel of a particular size?

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  • NeverDieN NeverDie

    @ceech
    Isn't it more economic to buy just one much larger supercap, with say 16x the Farads of the supercaps in your photo? Or does a capacitor bank have some other advantages besides just higher Farads?

    By the way, have you found supercaps that you like which also have very low self-discharge? I've been using leakage as a proxy for self-discharge--because self-discharge data is hard to come by--but they are actually defined differently.

    C Offline
    C Offline
    ceech
    Hardware Contributor
    wrote on last edited by
    #112

    @NeverDie Not necessarily. Larger super capacitors tend to be more expensive than smaller ones. Anyway, the board on the photo is a proof of concept. I would like to see how balancing and bi-directional charging/discharging work. Besides, I have some super capacitors left from other projects.

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    • gohanG Offline
      gohanG Offline
      gohan
      Mod
      wrote on last edited by
      #113

      If you could make one the smallest as possible just for 2 supercaps, it would be a nice thing to have to integrate into an existing project to give it a little backup power.

      NeverDieN 1 Reply Last reply
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      • gohanG gohan

        If you could make one the smallest as possible just for 2 supercaps, it would be a nice thing to have to integrate into an existing project to give it a little backup power.

        NeverDieN Offline
        NeverDieN Offline
        NeverDie
        Hero Member
        wrote on last edited by NeverDie
        #114

        @gohan said in How best to find the "best" small solar panel of a particular size?:

        If you could make one the smallest as possible just for 2 supercaps, it would be a nice thing to have to integrate into an existing project to give it a little backup power.

        But I'm guessing you want them in series, not parallel. Am I right? I suppose that might be useful actually. Ceech's seems to be parallel, though I can't say for sure whether or not it connects two banks of parallel caps in a series configuration or a parallel configuration.

        @Ceech What voltage does it supply? Are they 2.7v supercaps, or something else?

        NeverDieN 1 Reply Last reply
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        • gohanG Offline
          gohanG Offline
          gohan
          Mod
          wrote on last edited by
          #115

          of course I want them in series :D

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          • NeverDieN NeverDie

            @gohan said in How best to find the "best" small solar panel of a particular size?:

            If you could make one the smallest as possible just for 2 supercaps, it would be a nice thing to have to integrate into an existing project to give it a little backup power.

            But I'm guessing you want them in series, not parallel. Am I right? I suppose that might be useful actually. Ceech's seems to be parallel, though I can't say for sure whether or not it connects two banks of parallel caps in a series configuration or a parallel configuration.

            @Ceech What voltage does it supply? Are they 2.7v supercaps, or something else?

            NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by NeverDie
            #116

            You know what would be interesting? A capacitor bank that accepts charge in parallel but gives it back in series after a voltage threshold has been reached. That way you could charge it with very weak voltage (e.g. from a solar panel in very weak light), and still get a useable voltage out of it without the huge efficiency losses you usually get from a boost converter running at very low currents. Of course, the ESR might be very high (since it adds) if it wasn't very low in the supercaps to begin with. Low ESR supercaps are certainly available though.

            @Ceech What do you think?

            wallyllamaW 1 Reply Last reply
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            • NeverDieN NeverDie

              You know what would be interesting? A capacitor bank that accepts charge in parallel but gives it back in series after a voltage threshold has been reached. That way you could charge it with very weak voltage (e.g. from a solar panel in very weak light), and still get a useable voltage out of it without the huge efficiency losses you usually get from a boost converter running at very low currents. Of course, the ESR might be very high (since it adds) if it wasn't very low in the supercaps to begin with. Low ESR supercaps are certainly available though.

              @Ceech What do you think?

              wallyllamaW Offline
              wallyllamaW Offline
              wallyllama
              wrote on last edited by
              #117

              @NeverDie you mean a like battery from a hybrid car? Cells form a pack, but monitored(at least) and [possibly] charged individually. I believe that is how they are set up. It might be a way to find a reference on how to do it.

              NeverDieN 1 Reply Last reply
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              • C Offline
                C Offline
                ceech
                Hardware Contributor
                wrote on last edited by
                #118

                This is the capacitors schematic:
                0_1495638354596_supercap.png
                Two caps are in series, pairs in parallel. IC only allows for up to 5.5V. But voltages can be set - charge voltage, backup voltage, trip voltage and charge current can all be set. @NeverDie There is a solder jumper pad on the board for low current efficiency selection. Some other DC-DC converters also have this option.

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                • wallyllamaW wallyllama

                  @NeverDie you mean a like battery from a hybrid car? Cells form a pack, but monitored(at least) and [possibly] charged individually. I believe that is how they are set up. It might be a way to find a reference on how to do it.

                  NeverDieN Offline
                  NeverDieN Offline
                  NeverDie
                  Hero Member
                  wrote on last edited by NeverDie
                  #119

                  Charge pumps work on this principle. It's just that they dump their higher voltage from the series configuration into another capacitor, whose voltage eventually rises to the series voltage. I guess that could work too, but you need switches which switch at very low voltages to pull it off if you're starting from a cold-start and, say, a solar panel is only providing you with extremely low voltage. I'm not sure how far below 0.6v you can find switches that still function. Same for the oscillator that typically drives a charge pump. That's why Ceech's board (that I linked earlier above) that works with a startup voltage of as low as 20mv (?) is so impressive. Or is that its lowest operating voltage, and it still requires a higher start-up voltage? I guess I should read the chip spec sheet.

                  C 1 Reply Last reply
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                  • NeverDieN NeverDie

                    Charge pumps work on this principle. It's just that they dump their higher voltage from the series configuration into another capacitor, whose voltage eventually rises to the series voltage. I guess that could work too, but you need switches which switch at very low voltages to pull it off if you're starting from a cold-start and, say, a solar panel is only providing you with extremely low voltage. I'm not sure how far below 0.6v you can find switches that still function. Same for the oscillator that typically drives a charge pump. That's why Ceech's board (that I linked earlier above) that works with a startup voltage of as low as 20mv (?) is so impressive. Or is that its lowest operating voltage, and it still requires a higher start-up voltage? I guess I should read the chip spec sheet.

                    C Offline
                    C Offline
                    ceech
                    Hardware Contributor
                    wrote on last edited by
                    #120

                    @NeverDie 20mV is stat-up voltage.

                    alexsh1A 1 Reply Last reply
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                    • C ceech

                      @NeverDie 20mV is stat-up voltage.

                      alexsh1A Offline
                      alexsh1A Offline
                      alexsh1
                      wrote on last edited by
                      #121

                      @ceech very impressive Roman! Keep us posted when the board is ready for orders

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                      • NeverDieN Offline
                        NeverDieN Offline
                        NeverDie
                        Hero Member
                        wrote on last edited by
                        #122

                        @ceech Is there a particular brand/source of supercaps that you recommend to fit your PCB? Or do they come pre-installed?

                        C alexsh1A 2 Replies Last reply
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                        • NeverDieN NeverDie

                          @ceech Is there a particular brand/source of supercaps that you recommend to fit your PCB? Or do they come pre-installed?

                          C Offline
                          C Offline
                          ceech
                          Hardware Contributor
                          wrote on last edited by ceech
                          #123

                          @NeverDie I like those:
                          http://www.mouser.com/ds/2/40/AVX-SCC-1018831.pdf
                          Super capacitors will be installed on boards.

                          1 Reply Last reply
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                          • NeverDieN NeverDie

                            @ceech Is there a particular brand/source of supercaps that you recommend to fit your PCB? Or do they come pre-installed?

                            alexsh1A Offline
                            alexsh1A Offline
                            alexsh1
                            wrote on last edited by alexsh1
                            #124

                            @NeverDie @Nca78

                            I must admit, I got totally lost in the middle of this thread with so many links.
                            Did you manage to find a holy grail? I'm keep to change a 400mA LiPO for supercapacitors on one of my nodes

                            NeverDieN 1 Reply Last reply
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                            • alexsh1A alexsh1

                              @NeverDie @Nca78

                              I must admit, I got totally lost in the middle of this thread with so many links.
                              Did you manage to find a holy grail? I'm keep to change a 400mA LiPO for supercapacitors on one of my nodes

                              NeverDieN Offline
                              NeverDieN Offline
                              NeverDie
                              Hero Member
                              wrote on last edited by NeverDie
                              #125

                              @alexsh1 said in How best to find the "best" small solar panel of a particular size?:

                              @NeverDie @Nca78

                              Did you manage to find a holy grail?

                              I haven't received the supercaps from China, so I can't comment on them as yet. I expect they should arrive by next weekend, or possibly before. However, there are lots of other supercaps that one might use.

                              I still think that for most people a simple 6v solar panel for around $1 on Aliexpress, together with https://www.openhardware.io/view/382/Tiny-Solar-Charger-for-27v-Mote-Supercap
                              and a sufficiently large supercap is all you're going to need for most things. If you have a sensor that needs 3.3v, then you will want to add a pass-through boost charger such as:
                              https://www.openhardware.io/view/285/33v-Boost-Converter-with-Pass-Through
                              or
                              https://www.openhardware.io/view/279/Adjustable-Boost-Converter-with-Pass-Through
                              that you enable when your node wakes up and disable before going back to sleep.

                              One can get more elaborate to handle more challenging low-light cases, but for 80%+ of the cases, I would expect the above to be enough.

                              Fortunately, all this stuff is fairly inexpensive and easy to assemble.

                              alexsh1A 1 Reply Last reply
                              0
                              • TerrenceT Offline
                                TerrenceT Offline
                                Terrence
                                wrote on last edited by
                                #126

                                I have this Solar Powered IoT Device Kit from Cypress....but have not started using it yet. though I would post it in case you might find the BOM useful.

                                http://www.cypress.com/documentation/development-kitsboards/s6sae101a00sa1002-solar-powered-iot-device-kit

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                                • NeverDieN NeverDie

                                  @alexsh1 said in How best to find the "best" small solar panel of a particular size?:

                                  @NeverDie @Nca78

                                  Did you manage to find a holy grail?

                                  I haven't received the supercaps from China, so I can't comment on them as yet. I expect they should arrive by next weekend, or possibly before. However, there are lots of other supercaps that one might use.

                                  I still think that for most people a simple 6v solar panel for around $1 on Aliexpress, together with https://www.openhardware.io/view/382/Tiny-Solar-Charger-for-27v-Mote-Supercap
                                  and a sufficiently large supercap is all you're going to need for most things. If you have a sensor that needs 3.3v, then you will want to add a pass-through boost charger such as:
                                  https://www.openhardware.io/view/285/33v-Boost-Converter-with-Pass-Through
                                  or
                                  https://www.openhardware.io/view/279/Adjustable-Boost-Converter-with-Pass-Through
                                  that you enable when your node wakes up and disable before going back to sleep.

                                  One can get more elaborate to handle more challenging low-light cases, but for 80%+ of the cases, I would expect the above to be enough.

                                  Fortunately, all this stuff is fairly inexpensive and easy to assemble.

                                  alexsh1A Offline
                                  alexsh1A Offline
                                  alexsh1
                                  wrote on last edited by alexsh1
                                  #127

                                  @NeverDie Thanks for your suggestion. Here is a thing - I cannot find MAX8887EZK27 anywhere.

                                  Meantime, I did manage to find this interesting article - https://www.ti5.tu-harburg.de/publications/2009/fgsn09_lifetime.pdf

                                  And these boost converters on the e-bay:

                                  1. http://www.ebay.co.uk/itm/ClosedCube-TPS61221-Low-Input-Voltage-from-0-7V-Boost-3-3V-Converter-Breakout-/182051630756

                                  2. http://www.ebay.co.uk/itm/ClosedCube-TPS61291-Low-Iq-Boost-Converter-with-Bypass-Operation-Breakout-/182304011227?var=&hash=item2a722a73db:m:mCSTFZtUluPLYwuCR7RYaeQ

                                  A bit expensive, but based on a very advanced chip which may be used with supercaps.

                                  NeverDieN 1 Reply Last reply
                                  0
                                  • alexsh1A alexsh1

                                    @NeverDie Thanks for your suggestion. Here is a thing - I cannot find MAX8887EZK27 anywhere.

                                    Meantime, I did manage to find this interesting article - https://www.ti5.tu-harburg.de/publications/2009/fgsn09_lifetime.pdf

                                    And these boost converters on the e-bay:

                                    1. http://www.ebay.co.uk/itm/ClosedCube-TPS61221-Low-Input-Voltage-from-0-7V-Boost-3-3V-Converter-Breakout-/182051630756

                                    2. http://www.ebay.co.uk/itm/ClosedCube-TPS61291-Low-Iq-Boost-Converter-with-Bypass-Operation-Breakout-/182304011227?var=&hash=item2a722a73db:m:mCSTFZtUluPLYwuCR7RYaeQ

                                    A bit expensive, but based on a very advanced chip which may be used with supercaps.

                                    NeverDieN Offline
                                    NeverDieN Offline
                                    NeverDie
                                    Hero Member
                                    wrote on last edited by
                                    #128

                                    @alexsh1 said in How best to find the "best" small solar panel of a particular size?:

                                    @NeverDie Thanks for your suggestion. Here is a thing - I cannot find MAX8887EZK27 anywhere.

                                    https://www.digikey.com/product-detail/en/maxim-integrated/MAX8887EZK27-/MAX8887EZK27--ND/6227255

                                    alexsh1A 1 Reply Last reply
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                                    • NeverDieN NeverDie

                                      @alexsh1 said in How best to find the "best" small solar panel of a particular size?:

                                      @NeverDie Thanks for your suggestion. Here is a thing - I cannot find MAX8887EZK27 anywhere.

                                      https://www.digikey.com/product-detail/en/maxim-integrated/MAX8887EZK27-/MAX8887EZK27--ND/6227255

                                      alexsh1A Offline
                                      alexsh1A Offline
                                      alexsh1
                                      wrote on last edited by
                                      #129

                                      @NeverDie it is a no go for me at USD 18 delivery charge to the UK. Unfortunately, there are no other sources for this chip.

                                      mfalkviddM 1 Reply Last reply
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                                      • NeverDieN Offline
                                        NeverDieN Offline
                                        NeverDie
                                        Hero Member
                                        wrote on last edited by
                                        #130

                                        You'll need to substitute a different LDO for it then.

                                        1 Reply Last reply
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                                        • alexsh1A alexsh1

                                          @NeverDie it is a no go for me at USD 18 delivery charge to the UK. Unfortunately, there are no other sources for this chip.

                                          mfalkviddM Offline
                                          mfalkviddM Offline
                                          mfalkvidd
                                          Mod
                                          wrote on last edited by mfalkvidd
                                          #131

                                          @alexsh1 in case you don't already know, octopart is great for finding sources. https://octopart.com/search?q=MAX8887EZK27
                                          There seems to be only american sources for this component though :(

                                          alexsh1A 1 Reply Last reply
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