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  3. Current Sensing?

Current Sensing?

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  • S Offline
    S Offline
    Samuel235
    Hardware Contributor
    wrote on last edited by
    #51

    From my initial bit of research, the product that we were talking about from OpenEnergyMonitor doesn't seem to be optimized for detecting a blinking LED. It works, but is not optimized for best result. If the pulse started becoming relatively quick for any reason then this would start to saturate and the LDR will not return to its normal status quick enough. I'm designing using a compactor and photodiode to get around this issue. Schematics are nearly done and will attempt to get this PCB small as possible for either my own 3d printable model to stick onto the meter or @scalz.

    Could you possibly share that model at all @scalz? Obviously, depending on what engine you have used to create this that is :)

    MySensors 2.1.1
    Controller - OpenHAB (Virtual Machine)
    Gateway - Arduino Mega MQTT Gateway W5100

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    • sundberg84S Offline
      sundberg84S Offline
      sundberg84
      Hardware Contributor
      wrote on last edited by sundberg84
      #52

      I dont know it its worth anything, but here is my solution for a energymonitor (pulse counter)

      https://www.byggahus.se/forum/attachment.php?attachmentid=156953&d=1445108667
      https://www.byggahus.se/forum/attachment.php?attachmentid=156955&d=1445109103
      https://www.byggahus.se/forum/attachment.php?attachmentid=208900&d=1486415706

      And to asnwer your question above, I use this for my hole house, and are going to build a portable current sensing monitor which i can move around and measure different outlets.

      Controller: Proxmox VM - Home Assistant
      MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
      MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
      RFLink GW - Arduino Mega + RFLink Shield, 433mhz

      S 1 Reply Last reply
      0
      • sundberg84S sundberg84

        I dont know it its worth anything, but here is my solution for a energymonitor (pulse counter)

        https://www.byggahus.se/forum/attachment.php?attachmentid=156953&d=1445108667
        https://www.byggahus.se/forum/attachment.php?attachmentid=156955&d=1445109103
        https://www.byggahus.se/forum/attachment.php?attachmentid=208900&d=1486415706

        And to asnwer your question above, I use this for my hole house, and are going to build a portable current sensing monitor which i can move around and measure different outlets.

        S Offline
        S Offline
        Samuel235
        Hardware Contributor
        wrote on last edited by
        #53

        @sundberg84 - An interested little throw together!

        I really like the idea of that portable current sensor to move around. Please do publish those designs, that is something that could be of use to some!

        MySensors 2.1.1
        Controller - OpenHAB (Virtual Machine)
        Gateway - Arduino Mega MQTT Gateway W5100

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        • S Samuel235

          @gohan - While it would be possible, its not allowing much surface to attach to the meter. My soloution will be out by tonight i hope. I'm proposing we attach this module to the meter and connect into another board that is attached to the side of the meter that is the heart of the module (a atmega328 board). The designs and schematic anyway, we can then ponder over what my designs call and we can improve before production and release to openhardware.io

          gohanG Offline
          gohanG Offline
          gohan
          Mod
          wrote on last edited by
          #54

          @Samuel235
          Of course it would need a bigger surface than an led diameter, but could be smaller in volume.

          S 1 Reply Last reply
          1
          • gohanG gohan

            @Samuel235
            Of course it would need a bigger surface than an led diameter, but could be smaller in volume.

            S Offline
            S Offline
            Samuel235
            Hardware Contributor
            wrote on last edited by Samuel235
            #55

            @gohan The trouble is though, as i mentioned just in the post regarding the product from OpenEnergyMonitor, a photo transistor is not the best/optimal way to go about this. As the LM393 module is built, it is the correct method. Using a photodiode and a comparator. No one seems to be doing that, and this is exactly what i'm doing right now. I'm pretty confident we can get this to a size that would satisfy your suggestions, we shall see.

            Edit: Typo.

            MySensors 2.1.1
            Controller - OpenHAB (Virtual Machine)
            Gateway - Arduino Mega MQTT Gateway W5100

            gohanG 1 Reply Last reply
            0
            • scalzS Offline
              scalzS Offline
              scalz
              Hardware Contributor
              wrote on last edited by scalz
              #56

              Beep beep lol
              I'm joking. That was really quick to do. The box is same size 22mm. I'm not sure to see the point of making it smaller as it needs holding points.
              I've used solidworks.
              Yep I've done the pcb too. Ultra low power, a few parts. But I need to test the circuit (maybe at lunch) as I'm not planning to use comp nor amp. Again I did it because it was quick and because I can :)

              S 1 Reply Last reply
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              • scalzS scalz

                Beep beep lol
                I'm joking. That was really quick to do. The box is same size 22mm. I'm not sure to see the point of making it smaller as it needs holding points.
                I've used solidworks.
                Yep I've done the pcb too. Ultra low power, a few parts. But I need to test the circuit (maybe at lunch) as I'm not planning to use comp nor amp. Again I did it because it was quick and because I can :)

                S Offline
                S Offline
                Samuel235
                Hardware Contributor
                wrote on last edited by Samuel235
                #57

                @scalz - I might as well just leave it to you >.<

                Nice, solidworks is what i'm using at the moment too. Fancy sharing the files or is it just a quick rough idea that you're not sticking with?

                Would be nice to compare the two designs together for the circuit. I might see about getting a board produced at my Uni on the routing machine. Lets both make our versions and would be nice to compare them side by side. (I'm thinking about sending you one of mine once its produced, and you're welcome to scrutinise it to help me improve)

                Out of interest, i'm looking at either 3.5mm audio jack or RJ45 (RJ45 looks to be a slightly cheaper route) to connect back to the 'arduino' box. What are you thinking of doing for connectivity?

                MySensors 2.1.1
                Controller - OpenHAB (Virtual Machine)
                Gateway - Arduino Mega MQTT Gateway W5100

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                • scalzS Offline
                  scalzS Offline
                  scalz
                  Hardware Contributor
                  wrote on last edited by scalz
                  #58

                  It took me less an hour for the box+pcb..i wouldn't have invest more time as i've lot of others stuff to do.
                  For the connector, I let the user choosing as I'm not really planning to design a dedicated pcb for the mcu side. Because there are already lot of boards and it just need one signal. Or I have multiple custom dev board with usb connection too etc. I was mainly interested in doing a low power sensor with a good digital level. Now I need to check my little idea..

                  S 1 Reply Last reply
                  1
                  • scalzS scalz

                    It took me less an hour for the box+pcb..i wouldn't have invest more time as i've lot of others stuff to do.
                    For the connector, I let the user choosing as I'm not really planning to design a dedicated pcb for the mcu side. Because there are already lot of boards and it just need one signal. Or I have multiple custom dev board with usb connection too etc. I was mainly interested in doing a low power sensor with a good digital level. Now I need to check my little idea..

                    S Offline
                    S Offline
                    Samuel235
                    Hardware Contributor
                    wrote on last edited by
                    #59

                    @scalz - Perfect, okay. Well i will sort something out with the MCU side in mine then. I might go down the route of custom board, but then again, it may be easier for the user to just use a arduino maybe, just that the connection of the sensor would be a little 'temp' if i don't do a custom board maybe. Not sure yet. Will get the sensor product sorted first.

                    MySensors 2.1.1
                    Controller - OpenHAB (Virtual Machine)
                    Gateway - Arduino Mega MQTT Gateway W5100

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                    0
                    • S Samuel235

                      @gohan The trouble is though, as i mentioned just in the post regarding the product from OpenEnergyMonitor, a photo transistor is not the best/optimal way to go about this. As the LM393 module is built, it is the correct method. Using a photodiode and a comparator. No one seems to be doing that, and this is exactly what i'm doing right now. I'm pretty confident we can get this to a size that would satisfy your suggestions, we shall see.

                      Edit: Typo.

                      gohanG Offline
                      gohanG Offline
                      gohan
                      Mod
                      wrote on last edited by gohan
                      #60

                      @Samuel235
                      Sorry, I meant photodiode, I messed up the name. I am planning to use the module as shown in photos posted by sundberg

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                      0
                      • scalzS Offline
                        scalzS Offline
                        scalz
                        Hardware Contributor
                        wrote on last edited by scalz
                        #61

                        assembled my sensor this noon.
                        It looks like this from the top view, with the indication led (optional if battery powered device). The sensor is of course on bottom.

                        0_1489071698219_20170309_135129.jpg

                        So i just ran a few tests and was able to detect up to 40hz. Then missed pulses started. but i've not tweaked it yet.
                        My test config was a signal generator connected to an external led, put it in front of my sensor. And checked the result with a scope.
                        I think 40Hz should be enough lol, and was very suprised i was able to go as high with my circuit, that's cool.

                        I'll upload my files at openhardware

                        Enjoy MySensors Pulse :)

                        S 1 Reply Last reply
                        3
                        • scalzS scalz

                          assembled my sensor this noon.
                          It looks like this from the top view, with the indication led (optional if battery powered device). The sensor is of course on bottom.

                          0_1489071698219_20170309_135129.jpg

                          So i just ran a few tests and was able to detect up to 40hz. Then missed pulses started. but i've not tweaked it yet.
                          My test config was a signal generator connected to an external led, put it in front of my sensor. And checked the result with a scope.
                          I think 40Hz should be enough lol, and was very suprised i was able to go as high with my circuit, that's cool.

                          I'll upload my files at openhardware

                          Enjoy MySensors Pulse :)

                          S Offline
                          S Offline
                          Samuel235
                          Hardware Contributor
                          wrote on last edited by
                          #62

                          @scalz Do we get to see the PCB? or is the circuit that basic there isn't one?

                          MySensors 2.1.1
                          Controller - OpenHAB (Virtual Machine)
                          Gateway - Arduino Mega MQTT Gateway W5100

                          gohanG 1 Reply Last reply
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                          • S Samuel235

                            @scalz Do we get to see the PCB? or is the circuit that basic there isn't one?

                            gohanG Offline
                            gohanG Offline
                            gohan
                            Mod
                            wrote on last edited by
                            #63

                            @Samuel235
                            My bet is there isn't one :D

                            S scalzS 2 Replies Last reply
                            0
                            • gohanG gohan

                              @Samuel235
                              My bet is there isn't one :D

                              S Offline
                              S Offline
                              Samuel235
                              Hardware Contributor
                              wrote on last edited by
                              #64

                              @gohan - I'd be pretty shocked if there was when it was made this quick. Either way, its very nice and a quick turn around.

                              MySensors 2.1.1
                              Controller - OpenHAB (Virtual Machine)
                              Gateway - Arduino Mega MQTT Gateway W5100

                              YveauxY 1 Reply Last reply
                              0
                              • S Samuel235

                                @gohan - I'd be pretty shocked if there was when it was made this quick. Either way, its very nice and a quick turn around.

                                YveauxY Offline
                                YveauxY Offline
                                Yveaux
                                Mod
                                wrote on last edited by
                                #65

                                @Samuel235 do not underestimate the @scalz man!

                                http://yveaux.blogspot.nl

                                S 1 Reply Last reply
                                1
                                • YveauxY Yveaux

                                  @Samuel235 do not underestimate the @scalz man!

                                  S Offline
                                  S Offline
                                  Samuel235
                                  Hardware Contributor
                                  wrote on last edited by
                                  #66

                                  @Yveaux - Oh, i know what this guy is capable of, at no point do i underestimate him. I'm actually very jealous ;)

                                  MySensors 2.1.1
                                  Controller - OpenHAB (Virtual Machine)
                                  Gateway - Arduino Mega MQTT Gateway W5100

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                                  • scalzS Offline
                                    scalzS Offline
                                    scalz
                                    Hardware Contributor
                                    wrote on last edited by
                                    #67

                                    thx guys :joy:

                                    @Samuel235
                                    in fact i'm jealous of you too as you're studying electronics, looks cool ;)
                                    I've only designed the pcb for the moment, electronics in my thing is air wired, i don't remember how this soldering style is named??
                                    so this looks like this
                                    0_1489094889444_20170309_220932.jpg
                                    i'll check a few things for tomorrow, and also would like to try sensing a few others led colors and i'll post, no problem. I've been able to go up to 110hz though, then it was fluctuating too much (40hz was because i forgot to remove a capa on the signal generator side).

                                    S 1 Reply Last reply
                                    1
                                    • gohanG gohan

                                      @Samuel235
                                      My bet is there isn't one :D

                                      scalzS Offline
                                      scalzS Offline
                                      scalz
                                      Hardware Contributor
                                      wrote on last edited by scalz
                                      #68

                                      @gohan said in Current Sensing?:

                                      @Samuel235
                                      My bet is there isn't one :D

                                      @Samuel235 said in Current Sensing?:

                                      @gohan - I'd be pretty shocked if there was when it was made this quick. Either way, its very nice and a quick turn around.

                                      rooo i didn't pay attention! So who pay for the bet :joy: but that's gohan which is betting, right :stuck_out_tongue:

                                      0_1489095803073_myspulse.png
                                      So there is one, which should be very low power, afew uA (compared to the 0.4mA min of the lm393), and cheap. I just need to change a few routes, very quick.

                                      I told you ;) (i'm kidding of course)

                                      gohanG 1 Reply Last reply
                                      1
                                      • scalzS scalz

                                        @gohan said in Current Sensing?:

                                        @Samuel235
                                        My bet is there isn't one :D

                                        @Samuel235 said in Current Sensing?:

                                        @gohan - I'd be pretty shocked if there was when it was made this quick. Either way, its very nice and a quick turn around.

                                        rooo i didn't pay attention! So who pay for the bet :joy: but that's gohan which is betting, right :stuck_out_tongue:

                                        0_1489095803073_myspulse.png
                                        So there is one, which should be very low power, afew uA (compared to the 0.4mA min of the lm393), and cheap. I just need to change a few routes, very quick.

                                        I told you ;) (i'm kidding of course)

                                        gohanG Offline
                                        gohanG Offline
                                        gohan
                                        Mod
                                        wrote on last edited by
                                        #69

                                        @scalz
                                        the PCB is only designed, so it was't actually there inside the sensor, so my bed still stands :D

                                        1 Reply Last reply
                                        1
                                        • scalzS Offline
                                          scalzS Offline
                                          scalz
                                          Hardware Contributor
                                          wrote on last edited by scalz
                                          #70

                                          ahah, well played ;)

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