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  3. Current Sensing?

Current Sensing?

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  • gohanG gohan

    @Samuel235
    Of course it would need a bigger surface than an led diameter, but could be smaller in volume.

    S Offline
    S Offline
    Samuel235
    Hardware Contributor
    wrote on last edited by Samuel235
    #55

    @gohan The trouble is though, as i mentioned just in the post regarding the product from OpenEnergyMonitor, a photo transistor is not the best/optimal way to go about this. As the LM393 module is built, it is the correct method. Using a photodiode and a comparator. No one seems to be doing that, and this is exactly what i'm doing right now. I'm pretty confident we can get this to a size that would satisfy your suggestions, we shall see.

    Edit: Typo.

    MySensors 2.1.1
    Controller - OpenHAB (Virtual Machine)
    Gateway - Arduino Mega MQTT Gateway W5100

    gohanG 1 Reply Last reply
    0
    • scalzS Offline
      scalzS Offline
      scalz
      Hardware Contributor
      wrote on last edited by scalz
      #56

      Beep beep lol
      I'm joking. That was really quick to do. The box is same size 22mm. I'm not sure to see the point of making it smaller as it needs holding points.
      I've used solidworks.
      Yep I've done the pcb too. Ultra low power, a few parts. But I need to test the circuit (maybe at lunch) as I'm not planning to use comp nor amp. Again I did it because it was quick and because I can :)

      S 1 Reply Last reply
      0
      • scalzS scalz

        Beep beep lol
        I'm joking. That was really quick to do. The box is same size 22mm. I'm not sure to see the point of making it smaller as it needs holding points.
        I've used solidworks.
        Yep I've done the pcb too. Ultra low power, a few parts. But I need to test the circuit (maybe at lunch) as I'm not planning to use comp nor amp. Again I did it because it was quick and because I can :)

        S Offline
        S Offline
        Samuel235
        Hardware Contributor
        wrote on last edited by Samuel235
        #57

        @scalz - I might as well just leave it to you >.<

        Nice, solidworks is what i'm using at the moment too. Fancy sharing the files or is it just a quick rough idea that you're not sticking with?

        Would be nice to compare the two designs together for the circuit. I might see about getting a board produced at my Uni on the routing machine. Lets both make our versions and would be nice to compare them side by side. (I'm thinking about sending you one of mine once its produced, and you're welcome to scrutinise it to help me improve)

        Out of interest, i'm looking at either 3.5mm audio jack or RJ45 (RJ45 looks to be a slightly cheaper route) to connect back to the 'arduino' box. What are you thinking of doing for connectivity?

        MySensors 2.1.1
        Controller - OpenHAB (Virtual Machine)
        Gateway - Arduino Mega MQTT Gateway W5100

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        • scalzS Offline
          scalzS Offline
          scalz
          Hardware Contributor
          wrote on last edited by scalz
          #58

          It took me less an hour for the box+pcb..i wouldn't have invest more time as i've lot of others stuff to do.
          For the connector, I let the user choosing as I'm not really planning to design a dedicated pcb for the mcu side. Because there are already lot of boards and it just need one signal. Or I have multiple custom dev board with usb connection too etc. I was mainly interested in doing a low power sensor with a good digital level. Now I need to check my little idea..

          S 1 Reply Last reply
          1
          • scalzS scalz

            It took me less an hour for the box+pcb..i wouldn't have invest more time as i've lot of others stuff to do.
            For the connector, I let the user choosing as I'm not really planning to design a dedicated pcb for the mcu side. Because there are already lot of boards and it just need one signal. Or I have multiple custom dev board with usb connection too etc. I was mainly interested in doing a low power sensor with a good digital level. Now I need to check my little idea..

            S Offline
            S Offline
            Samuel235
            Hardware Contributor
            wrote on last edited by
            #59

            @scalz - Perfect, okay. Well i will sort something out with the MCU side in mine then. I might go down the route of custom board, but then again, it may be easier for the user to just use a arduino maybe, just that the connection of the sensor would be a little 'temp' if i don't do a custom board maybe. Not sure yet. Will get the sensor product sorted first.

            MySensors 2.1.1
            Controller - OpenHAB (Virtual Machine)
            Gateway - Arduino Mega MQTT Gateway W5100

            1 Reply Last reply
            0
            • S Samuel235

              @gohan The trouble is though, as i mentioned just in the post regarding the product from OpenEnergyMonitor, a photo transistor is not the best/optimal way to go about this. As the LM393 module is built, it is the correct method. Using a photodiode and a comparator. No one seems to be doing that, and this is exactly what i'm doing right now. I'm pretty confident we can get this to a size that would satisfy your suggestions, we shall see.

              Edit: Typo.

              gohanG Offline
              gohanG Offline
              gohan
              Mod
              wrote on last edited by gohan
              #60

              @Samuel235
              Sorry, I meant photodiode, I messed up the name. I am planning to use the module as shown in photos posted by sundberg

              1 Reply Last reply
              0
              • scalzS Offline
                scalzS Offline
                scalz
                Hardware Contributor
                wrote on last edited by scalz
                #61

                assembled my sensor this noon.
                It looks like this from the top view, with the indication led (optional if battery powered device). The sensor is of course on bottom.

                0_1489071698219_20170309_135129.jpg

                So i just ran a few tests and was able to detect up to 40hz. Then missed pulses started. but i've not tweaked it yet.
                My test config was a signal generator connected to an external led, put it in front of my sensor. And checked the result with a scope.
                I think 40Hz should be enough lol, and was very suprised i was able to go as high with my circuit, that's cool.

                I'll upload my files at openhardware

                Enjoy MySensors Pulse :)

                S 1 Reply Last reply
                3
                • scalzS scalz

                  assembled my sensor this noon.
                  It looks like this from the top view, with the indication led (optional if battery powered device). The sensor is of course on bottom.

                  0_1489071698219_20170309_135129.jpg

                  So i just ran a few tests and was able to detect up to 40hz. Then missed pulses started. but i've not tweaked it yet.
                  My test config was a signal generator connected to an external led, put it in front of my sensor. And checked the result with a scope.
                  I think 40Hz should be enough lol, and was very suprised i was able to go as high with my circuit, that's cool.

                  I'll upload my files at openhardware

                  Enjoy MySensors Pulse :)

                  S Offline
                  S Offline
                  Samuel235
                  Hardware Contributor
                  wrote on last edited by
                  #62

                  @scalz Do we get to see the PCB? or is the circuit that basic there isn't one?

                  MySensors 2.1.1
                  Controller - OpenHAB (Virtual Machine)
                  Gateway - Arduino Mega MQTT Gateway W5100

                  gohanG 1 Reply Last reply
                  0
                  • S Samuel235

                    @scalz Do we get to see the PCB? or is the circuit that basic there isn't one?

                    gohanG Offline
                    gohanG Offline
                    gohan
                    Mod
                    wrote on last edited by
                    #63

                    @Samuel235
                    My bet is there isn't one :D

                    S scalzS 2 Replies Last reply
                    0
                    • gohanG gohan

                      @Samuel235
                      My bet is there isn't one :D

                      S Offline
                      S Offline
                      Samuel235
                      Hardware Contributor
                      wrote on last edited by
                      #64

                      @gohan - I'd be pretty shocked if there was when it was made this quick. Either way, its very nice and a quick turn around.

                      MySensors 2.1.1
                      Controller - OpenHAB (Virtual Machine)
                      Gateway - Arduino Mega MQTT Gateway W5100

                      YveauxY 1 Reply Last reply
                      0
                      • S Samuel235

                        @gohan - I'd be pretty shocked if there was when it was made this quick. Either way, its very nice and a quick turn around.

                        YveauxY Offline
                        YveauxY Offline
                        Yveaux
                        Mod
                        wrote on last edited by
                        #65

                        @Samuel235 do not underestimate the @scalz man!

                        http://yveaux.blogspot.nl

                        S 1 Reply Last reply
                        1
                        • YveauxY Yveaux

                          @Samuel235 do not underestimate the @scalz man!

                          S Offline
                          S Offline
                          Samuel235
                          Hardware Contributor
                          wrote on last edited by
                          #66

                          @Yveaux - Oh, i know what this guy is capable of, at no point do i underestimate him. I'm actually very jealous ;)

                          MySensors 2.1.1
                          Controller - OpenHAB (Virtual Machine)
                          Gateway - Arduino Mega MQTT Gateway W5100

                          1 Reply Last reply
                          1
                          • scalzS Offline
                            scalzS Offline
                            scalz
                            Hardware Contributor
                            wrote on last edited by
                            #67

                            thx guys :joy:

                            @Samuel235
                            in fact i'm jealous of you too as you're studying electronics, looks cool ;)
                            I've only designed the pcb for the moment, electronics in my thing is air wired, i don't remember how this soldering style is named??
                            so this looks like this
                            0_1489094889444_20170309_220932.jpg
                            i'll check a few things for tomorrow, and also would like to try sensing a few others led colors and i'll post, no problem. I've been able to go up to 110hz though, then it was fluctuating too much (40hz was because i forgot to remove a capa on the signal generator side).

                            S 1 Reply Last reply
                            1
                            • gohanG gohan

                              @Samuel235
                              My bet is there isn't one :D

                              scalzS Offline
                              scalzS Offline
                              scalz
                              Hardware Contributor
                              wrote on last edited by scalz
                              #68

                              @gohan said in Current Sensing?:

                              @Samuel235
                              My bet is there isn't one :D

                              @Samuel235 said in Current Sensing?:

                              @gohan - I'd be pretty shocked if there was when it was made this quick. Either way, its very nice and a quick turn around.

                              rooo i didn't pay attention! So who pay for the bet :joy: but that's gohan which is betting, right :stuck_out_tongue:

                              0_1489095803073_myspulse.png
                              So there is one, which should be very low power, afew uA (compared to the 0.4mA min of the lm393), and cheap. I just need to change a few routes, very quick.

                              I told you ;) (i'm kidding of course)

                              gohanG 1 Reply Last reply
                              1
                              • scalzS scalz

                                @gohan said in Current Sensing?:

                                @Samuel235
                                My bet is there isn't one :D

                                @Samuel235 said in Current Sensing?:

                                @gohan - I'd be pretty shocked if there was when it was made this quick. Either way, its very nice and a quick turn around.

                                rooo i didn't pay attention! So who pay for the bet :joy: but that's gohan which is betting, right :stuck_out_tongue:

                                0_1489095803073_myspulse.png
                                So there is one, which should be very low power, afew uA (compared to the 0.4mA min of the lm393), and cheap. I just need to change a few routes, very quick.

                                I told you ;) (i'm kidding of course)

                                gohanG Offline
                                gohanG Offline
                                gohan
                                Mod
                                wrote on last edited by
                                #69

                                @scalz
                                the PCB is only designed, so it was't actually there inside the sensor, so my bed still stands :D

                                1 Reply Last reply
                                1
                                • scalzS Offline
                                  scalzS Offline
                                  scalz
                                  Hardware Contributor
                                  wrote on last edited by scalz
                                  #70

                                  ahah, well played ;)

                                  1 Reply Last reply
                                  1
                                  • S Offline
                                    S Offline
                                    Samuel235
                                    Hardware Contributor
                                    wrote on last edited by
                                    #71

                                    No, you owe us all money! STAND BY YOUR BET! xD

                                    I like it @scalz - you're approach is much better for low power modes, much better than mine. I see that the comparator is not needed for such application, i'm going that route because its the 'done' way. However, you're style is much better for battery powered nodes which will naturally attract people.

                                    I'm really struggling to get to grips with KiCAD and i'm starting to give up after just one footprint. This thing would have been hours ago if i just used eagle.

                                    The style is more 'inline' (not the technical term, but that is how i know it). What photodiode/resistor are you using? Most should pick up quite a decent range of wavelengths on the blinking LED.

                                    MySensors 2.1.1
                                    Controller - OpenHAB (Virtual Machine)
                                    Gateway - Arduino Mega MQTT Gateway W5100

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                                    0
                                    • scalzS scalz

                                      thx guys :joy:

                                      @Samuel235
                                      in fact i'm jealous of you too as you're studying electronics, looks cool ;)
                                      I've only designed the pcb for the moment, electronics in my thing is air wired, i don't remember how this soldering style is named??
                                      so this looks like this
                                      0_1489094889444_20170309_220932.jpg
                                      i'll check a few things for tomorrow, and also would like to try sensing a few others led colors and i'll post, no problem. I've been able to go up to 110hz though, then it was fluctuating too much (40hz was because i forgot to remove a capa on the signal generator side).

                                      S Offline
                                      S Offline
                                      Samuel235
                                      Hardware Contributor
                                      wrote on last edited by
                                      #72

                                      @scalz - The general photodiode has a range of "Wavelength range (S10%) 400 nm to 1100 nm (SFH
                                      213)", quoted from a datasheet here: http://www.osram-os.com/Graphics/XPic5/00101689_0.pdf. So this means that we should be good for a fair few different LED colours.

                                      MySensors 2.1.1
                                      Controller - OpenHAB (Virtual Machine)
                                      Gateway - Arduino Mega MQTT Gateway W5100

                                      1 Reply Last reply
                                      0
                                      • S Offline
                                        S Offline
                                        Samuel235
                                        Hardware Contributor
                                        wrote on last edited by
                                        #73

                                        @scalz - I wouldn't be jealous of me, my school is pretty bad to be honest with you. But it gets me a degree! I'm actually working/studying in the robotics field, so not just electronics :) We have a PCB router at school and I'm trying to get permission to use this for our projects here too, only for prototyping ofc. Finished boards will be ordered from a board house for a more professional feel, but it allows me to get an idea of the size of board we can get our designs down too and such.

                                        I've also given up with KiCAD for now, it feels so unprofessional to get libraries and such made. Individual addons/programs inside of KiCAD to do different aspects just feels so clunky to me right now, eagle has my attention until i get my hands on solidworks PCB.

                                        MySensors 2.1.1
                                        Controller - OpenHAB (Virtual Machine)
                                        Gateway - Arduino Mega MQTT Gateway W5100

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                                        1
                                        • S Offline
                                          S Offline
                                          Samuel235
                                          Hardware Contributor
                                          wrote on last edited by
                                          #74

                                          Here are the renders for my enclosure, will be printing in the morning and will report back with some more progress photos.

                                          I did try to get the font into the same font as we use for the official logos of MySensors but the font really didn't correspond with solidworks, there are missing faces and lines all over the generated font and therefor it wasn't an option. If anyone knows a work around or something i could do to make it look remotely like the logo then please inform me. At some point i may attempt to put our little man logo on there instead of the opensource hardware logo, maybe.

                                          I have designed the cable inlet with ethernet cable in mind, that may change too, not sure yet. I'm going for the cheap and locking/latching RJ45 rather than something that could slip out of socket as most of us use our electric cupboards for other uses as well such as cloakrooms for coats and such in the UK.

                                          0_1489182538397_View1.JPG
                                          1_1489182538397_View2.JPG
                                          2_1489182538397_View3.JPG
                                          3_1489182538397_View4.JPG
                                          4_1489182538397_View5.JPG
                                          5_1489182538397_View6.JPG
                                          6_1489182538397_View7.JPG
                                          7_1489182538397_View8.JPG

                                          Would anyone like to see anything on here that i haven't thought about? I'm open to criticism.

                                          MySensors 2.1.1
                                          Controller - OpenHAB (Virtual Machine)
                                          Gateway - Arduino Mega MQTT Gateway W5100

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