3.3 or 5v tranformer for mysensors projects
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The in-wall switches that I am designing do not actually control the mains with a relay. I consider them more of a scene controller that just tells my VeraPlus controller that a button was pressed. I then use that to send commands to the sonoffs that I have attached to the light, fan or other device that I want to control.
For the scene controllers, I have a standard 0.75A fuse in line with a 73°C thermal fuse for the protection in the wall. So in theory, I should be somewhat safe. The power supply board for the controller that I posted an image of in an earlier post only has the Hi Link PSU with a little bit of output filtering on the board with a fair amount of separation in the traces for the high voltage and low voltage sides. The one trace that is nearest the low voltage is the power line hot side, but it is after both fuses. On the prototypes I built before designing this board, I put a fair amount of hot glue on any high voltage side connections to prevent accidentally shorting the high voltage to the low voltage side when testing or installing.
I don't have a temp sensor on any part of the controller, but maybe that's something I can think about for a future revision of the boards.
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I know the path you are wandering. I have been considering to do it myself. But the fact is that the in-wall boxes on your side of the pond are a fair bit bigger than here in the EU. It would be impossible for me to fit the button assembly (which would stick about 12mm into the box) with some form of battery and a 2-channel third party switching device with all the wiring inside the 50mm deep and 72mm across box.
That's why I made my own. See the pictures attached.
Right now I do not have an example of the complete assembly as it is in a full-on test.
This board of 50x50mm is the biggest I can fit inside the wall box. The idea is to first place the board inside the box and then route the wires over the pcb and connect the button/brain board last. The board is attached to the momentary switches so that closes the box neatly.
Another consideration for me is a financial one. My current actuators are de CoCo/Intertechno 433MHz ones without any delivery confirmation. There are days that messages arrive only intermittently, and for a whole house automation, that is simply not good enough. If I have to choose a new framework, other than MySensors, it would have to be Z-Wave in my opinion, as the 2.4GHz in my apartment building is very crowded (160 units). That means I have to invest in a gateway and actuators which cost a minimum of €60 each. These units can also be used as button senders, but lack the option of a signalling device (I have a RGB led option that lights between the button and the frame (I so need to make a little video of this!))
One of the top priorities in my design spec is that even with the controller down, my better half is able to control all the lighting in the house, as there are situations that I am away from home for a few days (also another reason not to go with 2.4GHz devices). All reasons to make my own design which is adaptable to a lot of situations.
And now I go and make an end to this very lengthy post. My humble apologies if I fail to make sense by jumping from topic to topic...
Salutations!
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I know the path you are wandering. I have been considering to do it myself. But the fact is that the in-wall boxes on your side of the pond are a fair bit bigger than here in the EU. It would be impossible for me to fit the button assembly (which would stick about 12mm into the box) with some form of battery and a 2-channel third party switching device with all the wiring inside the 50mm deep and 72mm across box.
That's why I made my own. See the pictures attached.
Right now I do not have an example of the complete assembly as it is in a full-on test.
This board of 50x50mm is the biggest I can fit inside the wall box. The idea is to first place the board inside the box and then route the wires over the pcb and connect the button/brain board last. The board is attached to the momentary switches so that closes the box neatly.
Another consideration for me is a financial one. My current actuators are de CoCo/Intertechno 433MHz ones without any delivery confirmation. There are days that messages arrive only intermittently, and for a whole house automation, that is simply not good enough. If I have to choose a new framework, other than MySensors, it would have to be Z-Wave in my opinion, as the 2.4GHz in my apartment building is very crowded (160 units). That means I have to invest in a gateway and actuators which cost a minimum of €60 each. These units can also be used as button senders, but lack the option of a signalling device (I have a RGB led option that lights between the button and the frame (I so need to make a little video of this!))
One of the top priorities in my design spec is that even with the controller down, my better half is able to control all the lighting in the house, as there are situations that I am away from home for a few days (also another reason not to go with 2.4GHz devices). All reasons to make my own design which is adaptable to a lot of situations.
And now I go and make an end to this very lengthy post. My humble apologies if I fail to make sense by jumping from topic to topic...
Salutations!
You can probably buy oversized wall or junction boxes, even if they aren't available at your local home center. I did that here in the US, because I didn't feel like wrestling with the wiring (which, in my case, was 10 gauge and therefore much stiffer than the normal 12 gauge variety).
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Well that's something that should be thought during construction. Normally nothing would happen besides some EM noise that can be transferred to the low voltage wires, but if a mains wire gets damaged near a low voltage one it may burn off the small insulation and transfer 220v to your low voltage device. So the basic idea to mitigate the risk would be to use proper insulation for all the wires.
@gohan of course isolation on low voltage cables should be good . i wonder use the nearest top wall junction box to place hi link transformer and then ,over a cat6 newtork cable ,pass 2 meters of cable to feed the sensor(5v) . easily the air conditioned or wash machine gets fire that all cable isolation fail ...
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You can probably buy oversized wall or junction boxes, even if they aren't available at your local home center. I did that here in the US, because I didn't feel like wrestling with the wiring (which, in my case, was 10 gauge and therefore much stiffer than the normal 12 gauge variety).
Alas! The European system does not include bigger boxes. We have a standard diameter, 82mm, with two depths; 40mm and 50 mm, where 40 is the standard installed in newly built houses. Lucky for me, the building I live in was built in 1973, when they still used 50mm. This link shows a product sheet (text is Dutch, skip that...) of such a box. That's all, plus it's embedded in concrete or masonry.
There are bigger boxes, but they're only for some 3 phase sockets, you'd be unable to fit any lightswitch or cover. Useless.
This is one area I'm quite envied with the US building methods. Need an extra box? Get a saw, cut a hole and be done before morning coffee. Here you'd have to get some heavier equipment plus a good shopvac, and the new render won't be dry until next day...
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@DavidZH said in 3.3 or 5v tranformer for mysensors projects:
This is one area I'm quite envied with the US building methods.
Well at least our houses don't fly away with a tornado (at least mine didn't) :D
Anyway I think the best approach in retrofitting an "old" house to home automation stuff is to be flexible and also include, when needed, commercial product like zwave switches that are miniaturized to fit in the size of a light switch.
