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  3. 💬 Supercap solar charger

💬 Supercap solar charger

Scheduled Pinned Locked Moved OpenHardware.io
harvestingharvetersolarharvestchargesuper capacitorsupercapchargerideal diode
31 Posts 7 Posters 3.8k Views 6 Watching
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  • NeverDieN Offline
    NeverDieN Offline
    NeverDie
    Hero Member
    wrote on last edited by NeverDie
    #16

    Not sure yet, but, for example, it might be useful to know for managing energy expenditure if using smaller than supercap capacitors. You can get quite a lot of transmissions out of even a 100uF capacitor, but maybe it's better to simply queue the transmissions until the small cap is fully charged and the sun is shining brightly, so that the transmissions are "free", so to speak. With gobs of spare memory, a nRF52840 could store lots of detailed info which it only transmits under the right conditions. This might be especially true for very small devices with very tiny solar panels.

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    • alexsh1A Offline
      alexsh1A Offline
      alexsh1
      wrote on last edited by
      #17

      @NeverDie

      I am looking at schematic and I cannot understand why this does not work.
      May be a low quality solar panel? What's wattage of the solar panel you tested?

      NeverDieN 1 Reply Last reply
      0
      • alexsh1A alexsh1

        @NeverDie

        I am looking at schematic and I cannot understand why this does not work.
        May be a low quality solar panel? What's wattage of the solar panel you tested?

        NeverDieN Offline
        NeverDieN Offline
        NeverDie
        Hero Member
        wrote on last edited by
        #18

        @alexsh1 It turns out it does work. You just need to substitute much higher value resistors (e.g. 10M instead of 10K and use much higher values for the resistors in the voltage divider) so that under low light conditions the voltage measured on the unloaded solar panel doesn't show less than it should.

        alexsh1A 1 Reply Last reply
        1
        • NeverDieN NeverDie

          @alexsh1 It turns out it does work. You just need to substitute much higher value resistors (e.g. 10M instead of 10K and use much higher values for the resistors in the voltage divider) so that under low light conditions the voltage measured on the unloaded solar panel doesn't show less than it should.

          alexsh1A Offline
          alexsh1A Offline
          alexsh1
          wrote on last edited by
          #19

          @neverdie That's good news. I am going to assemble one as I like the idea of disabling the harvester.

          FYG - I am using this small board to read solar panel voltage and disable / enable voltage divider:

          https://github.com/hallard/Battery-Voltage-Measure

          works really well and simple enough.

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          0
          • alexsh1A Offline
            alexsh1A Offline
            alexsh1
            wrote on last edited by
            #20

            I must admit that the choice of the LDO is perfect.
            I assembled one of these board and can use it with any solar panel up to 12V

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            • NeverDieN Offline
              NeverDieN Offline
              NeverDie
              Hero Member
              wrote on last edited by
              #21

              Maybe the cleanest way to settle this would be to use an op-amp to buffer the voltage that's to be measured.

              NeverDieN 1 Reply Last reply
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              • NeverDieN Offline
                NeverDieN Offline
                NeverDie
                Hero Member
                wrote on last edited by
                #22

                The LDO in the original BOM could handle input voltages up to 12v. I just now added an alternative LDO, which is pin compatible, to the BOM that can handle input voltages up to 30v.

                :grinning:

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                • NeverDieN NeverDie

                  Maybe the cleanest way to settle this would be to use an op-amp to buffer the voltage that's to be measured.

                  NeverDieN Offline
                  NeverDieN Offline
                  NeverDie
                  Hero Member
                  wrote on last edited by NeverDie
                  #23

                  A potentially simple solution would be to use very high megaohm values on the voltage-divider and to use a 0.1uF capacitor between GND and the sensing point on the voltage-divider. Evidence: https://jeelabs.org/2013/05/16/measuring-the-battery-without-draining-it/
                  Because of the very low current flowing through such a voltage-divider, the 0.1uF may require a small amount of time to charge (after the solar cell is isolated from the MCU by setting the EN pin low) before the atmega328p reads its voltage level.

                  To summarize: Unlike the Jeelabs example, we're not worried about "draining" the solar cell, at least not in the sense that Jeelabs was trying to avoid a permanently connected voltage-divider from draining a battery. Rather, since in our case the goal is to read the open circuit voltage of the solar cell at a particular instant in time, our requirement is that the voltage flowing through the voltage divider be sufficiently minuscule that it does not skew the sampled voltage that we're trying to measure. Thus, one could imagine that under extremely low light conditions, where the solar cell may produce extremely little current, there might be a slight difference in the voltage measured on a voltage divider as compared with the voltage on a solar cell's true open circuit voltage. On the other hand, since both values would likely be approaching zero volts under such a worst-case scenario, perhaps it would be a wash, especially considering the 10-bit resolution of the atmega328p's ADC. Therefore, it seems worth a little testing to see whether this might be a viable solution.

                  skywatchS 1 Reply Last reply
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                  • NeverDieN NeverDie

                    A potentially simple solution would be to use very high megaohm values on the voltage-divider and to use a 0.1uF capacitor between GND and the sensing point on the voltage-divider. Evidence: https://jeelabs.org/2013/05/16/measuring-the-battery-without-draining-it/
                    Because of the very low current flowing through such a voltage-divider, the 0.1uF may require a small amount of time to charge (after the solar cell is isolated from the MCU by setting the EN pin low) before the atmega328p reads its voltage level.

                    To summarize: Unlike the Jeelabs example, we're not worried about "draining" the solar cell, at least not in the sense that Jeelabs was trying to avoid a permanently connected voltage-divider from draining a battery. Rather, since in our case the goal is to read the open circuit voltage of the solar cell at a particular instant in time, our requirement is that the voltage flowing through the voltage divider be sufficiently minuscule that it does not skew the sampled voltage that we're trying to measure. Thus, one could imagine that under extremely low light conditions, where the solar cell may produce extremely little current, there might be a slight difference in the voltage measured on a voltage divider as compared with the voltage on a solar cell's true open circuit voltage. On the other hand, since both values would likely be approaching zero volts under such a worst-case scenario, perhaps it would be a wash, especially considering the 10-bit resolution of the atmega328p's ADC. Therefore, it seems worth a little testing to see whether this might be a viable solution.

                    skywatchS Offline
                    skywatchS Offline
                    skywatch
                    wrote on last edited by
                    #24

                    @neverdie Do you know, I was just thinking about this scenario last night when I couldn't sleep.

                    Is there a reason a mosfet could not be added to the voltage divider (in series with it) and a pin on the arduino or whatever could turn it on for a reading and then off again for normal function?

                    NeverDieN 1 Reply Last reply
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                    • skywatchS skywatch

                      @neverdie Do you know, I was just thinking about this scenario last night when I couldn't sleep.

                      Is there a reason a mosfet could not be added to the voltage divider (in series with it) and a pin on the arduino or whatever could turn it on for a reading and then off again for normal function?

                      NeverDieN Offline
                      NeverDieN Offline
                      NeverDie
                      Hero Member
                      wrote on last edited by NeverDie
                      #25

                      @skywatch said in 💬 Supercap solar charger:

                      @neverdie Do you know, I was just thinking about this scenario last night when I couldn't sleep.

                      Is there a reason a mosfet could not be added to the voltage divider (in series with it) and a pin on the arduino or whatever could turn it on for a reading and then off again for normal function?

                      It could be done, but I can see only one benefit from doing so, which is that whatever current that would be lost/wasted by a permanently connected voltage divider could instead be captured as harvested energy. You would still need to solve the existing dilemma, which is finding a good technique to measure the open-circuit voltage of the solar cell without crashing the very voltage that one wishes to measure. Bear in mind that a small solar cell like that from an LED keychain may produce a net of only 8ua under normal indoor lighting conditions, and obviously only a fraction of that under more dim conditions. Below a certain dimness level the leakage currents inherent in the cell will likely exceed the current produced, resulting in zero current flowing even though some amount of light is still present.

                      I suppose a viable alternative might be to use a dedicated luminosity sensor of some kind, instead of forcing the solar cell to serve that purpose as well. The hope would be that, when calibrated, it could serve as a proxy for the solar cell and be used to gauge the amount of current and power being generated, which is what I'm most interested in anyway. On the other hand, different types of solar cells respond to different light wavelengths differently (as proven in the earlier discussion on the thread which this thread grew out of), so finding a luminosity sensor that responds in the same way as any particular solar cell might be difficult. i.e. it no doubt could be a proxy, but it might not be a good proxy, let alone an accurate one. I suppose some kind of spectroscopy would be the right kind of measuring tool, at least from a technical viewpoint. From a practical/economic viewpoint, maybe not so much, unless such sensors are both small and can be had at a reasonable price (and, purely as a wild guess, I'd wager they're probably neither small nor cheap).

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                      • NeverDieN Offline
                        NeverDieN Offline
                        NeverDie
                        Hero Member
                        wrote on last edited by NeverDie
                        #26

                        Wow, I just now checked, and the price on spectrometers has really come down a lot! Something like this:

                        https://www.adafruit.com/product/3779

                        together with something similar for infrared might possibly be "good enough", provided that you worked out the conversion factors for the solar cell. Nonetheless... nearly $20 more than taking measurements from the solar cell directly.

                        It's the cheapest I've found so far. For something with better quality, the prices can be a lot more: e.g.
                        https://www.digikey.com/product-detail/en/seeed-technology-co-ltd/114991292/114991292-ND/7622897

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                        0
                        • NeverDieN Offline
                          NeverDieN Offline
                          NeverDie
                          Hero Member
                          wrote on last edited by
                          #27

                          I tested the Version 11 design, and it works. Therefore, I'm removing the "work in progress" moniker.

                          1 Reply Last reply
                          2
                          • M Offline
                            M Offline
                            Mishka
                            wrote on last edited by
                            #28

                            I'm just wondering should it be a single layer?

                            NeverDieN 1 Reply Last reply
                            0
                            • M Mishka

                              I'm just wondering should it be a single layer?

                              NeverDieN Offline
                              NeverDieN Offline
                              NeverDie
                              Hero Member
                              wrote on last edited by
                              #29

                              @Mishka It certainly "could" be. What makes you think that it "should" be?

                              M 1 Reply Last reply
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                              • NeverDieN NeverDie

                                @Mishka It certainly "could" be. What makes you think that it "should" be?

                                M Offline
                                M Offline
                                Mishka
                                wrote on last edited by
                                #30

                                @NeverDie It will be easier to produce it at home using a CNC router or etching.

                                NeverDieN 1 Reply Last reply
                                0
                                • M Mishka

                                  @NeverDie It will be easier to produce it at home using a CNC router or etching.

                                  NeverDieN Offline
                                  NeverDieN Offline
                                  NeverDie
                                  Hero Member
                                  wrote on last edited by
                                  #31

                                  @Mishka Ah yes, that is true. In this case though I went out of my way to keep the PCB dimensions as small as possible so that someone could have it made at OSH-PARK for super cheap--just $0.30 per board.

                                  If I ever figure out how to post a complete set of KiCAD files, then I guess maybe then everyone can modify it to suit their circumstances. Until then, it will be hard to have one's cake and eat it too.

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