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  3. Gateway device

Gateway device

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  • tbowmoT Offline
    tbowmoT Offline
    tbowmo
    Admin
    wrote on last edited by
    #83

    been fiddling with layout, and schematics changes..

    Added a couple of MAX3002E for level conversion between 5V and 3V3 domains on the board. (Links to the schematic are in the first post of this thread)

    MysensorsGW.png

    Waiting for samples of the ESP8266, and W5100 modules, so I can make some last measurements before ordering boards.

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    • pliniosenioreP Offline
      pliniosenioreP Offline
      plinioseniore
      wrote on last edited by
      #84

      Hi,

      just want to share with you some of our progress in a board similar to the one that you are designing.

      This is based on Atmega32U4 and has socket for nRF24L01 and ESP8266 and is designed to be battery operated and support Grove connector. The board has mosfet to switch off the sensor while sleeping and keep low the consumption, this should stand a year on battery.

      We just received the PCB, picture at the link below,
      http://www.souliss.net/2015/06/sensor-battery-board-pcb-arrived.html

      The schematic and layout are open-source and hope that this board may fit some needs also in the MySensor community
      https://github.com/souliss/boards/tree/master/Battery_Operated_Board/Ver1

      Regards,
      Dario.

      Souliss, Arduino and Android based SmartHome and IoT
      http://www.souliss.net
      @soulissteam

      1 Reply Last reply
      0
      • tbowmoT Offline
        tbowmoT Offline
        tbowmo
        Admin
        wrote on last edited by
        #85

        @plinioseniore

        Looks like a nice board you have created... Only problem is, that we run out of memory on atmega328, if we want to run with signing and have MQTT client on board.

        So that is why we have bumped the processor to a atmega1284 instead, having 4 times the memory, than atmega328. Also, with this board, we have the posibility to use both RFM69 and NRF24L01 on the sensor network..

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        • tbowmoT Offline
          tbowmoT Offline
          tbowmo
          Admin
          wrote on last edited by
          #86

          Tried to make a concept drawing, of NRF module placement

          MysensorsGW-2.png

          the esp8266 is placed in a similar way, on the right edge of the board, also hanging over the edge with the antenna part.

          the W5100 board (which is similar to this one from itead studio) is turned 180 degrees, which makes the ethernet jack placement above the large "empty" space on the board (there is a 2x3 pinheader in the concept drawing)

          The micro usb connector will be just beside the ethernet jack. between the ether jack, and the single pinheader pin (this is the antenna connection point for the rfm69 you can put on the bottom of the board)

          Things are still a bit conceptual, trying to visualize it for my self :)

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          • R Offline
            R Offline
            rickmontana83
            wrote on last edited by
            #87

            I'll second (third? fourth? whatever...) the suggestion to design this to fit a cheap and readily available enclosure. Something like:

            http://www.aliexpress.com/item/Free-Shipping-Plastic-Waterproof-Clear-Cover-Electronic-Project-Box-Enclosure-Case-85-58-33MM/2025247551.html

            (Not saying that's ideal; just an example.)

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            • tbowmoT Offline
              tbowmoT Offline
              tbowmo
              Admin
              wrote on last edited by
              #88

              @rickmontana83

              the board is 50x50 mm, and with the radio / wifi protruding over the edge, this box should fit nicely.

              The reason why I chose 50x50mm for the board size, is that it's either 50x50mm, or 100x100mm board when we order prototypes, which is more expensive. (And I like to make things small :))

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              • R Offline
                R Offline
                rickmontana83
                wrote on last edited by
                #89

                Agree about smaller. Everything looks classier with less wasted space.

                Probably too late now, but if the board had mounting holes that lined up with the enclosure that would be sweet. I'm always at a loss for how to keep my boards stable inside their plastic homes. Would love to hear peoples' solutions for mounting when the holes don't line up.

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                • tbowmoT Offline
                  tbowmoT Offline
                  tbowmo
                  Admin
                  wrote on last edited by
                  #90

                  @rickmontana83

                  nothing's too late (yet). I haven't even ordered the first prototype batch yet. Still ironing out some details, and routing the PCB (I have only scratched the routing for the 10th time or so :s ). Actually I had thought about adding a couple of mounting holes in the board..

                  I'll see if the boxes that I have, resembles the one that I just linked to.. (I've talked with @hek about finding some enclosures a couple of days ago, when we suddenly found a seller on ali express, that only had enclosures of various kinds).

                  RJ_MakeR 1 Reply Last reply
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                  • pliniosenioreP Offline
                    pliniosenioreP Offline
                    plinioseniore
                    wrote on last edited by
                    #91

                    @tbowmo

                    Yes the Atmega32U4 and Atmega328 has in the RAM their main problem, in our case we run smoothly in the 2KBytes available because we don't use ASCII in the protocol, but binary only.

                    Then the board is for as a remote sensor node, running on battery, not a main gateway board.

                    In any case, the board that you are designing will work nicely also with Souliss.battery_board-1.jpg

                    Souliss, Arduino and Android based SmartHome and IoT
                    http://www.souliss.net
                    @soulissteam

                    1 Reply Last reply
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                    • tbowmoT tbowmo

                      @rickmontana83

                      nothing's too late (yet). I haven't even ordered the first prototype batch yet. Still ironing out some details, and routing the PCB (I have only scratched the routing for the 10th time or so :s ). Actually I had thought about adding a couple of mounting holes in the board..

                      I'll see if the boxes that I have, resembles the one that I just linked to.. (I've talked with @hek about finding some enclosures a couple of days ago, when we suddenly found a seller on ali express, that only had enclosures of various kinds).

                      RJ_MakeR Offline
                      RJ_MakeR Offline
                      RJ_Make
                      Hero Member
                      wrote on last edited by
                      #92

                      @tbowmo Mounting holes would be very good. :flushed:

                      RJ_Make

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                      • tbowmoT Offline
                        tbowmoT Offline
                        tbowmo
                        Admin
                        wrote on last edited by
                        #93

                        ok now with mounting holes. Or sort of.. the holes are 4.8cm apart, center to center, and the pcb is 5cm wide. I have used this case as a template.

                        MysensorsGW.png

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                        • tbowmoT Offline
                          tbowmoT Offline
                          tbowmo
                          Admin
                          wrote on last edited by
                          #94

                          and now with a w5100 module attached

                          MysensorsGW-w5100.png

                          1 Reply Last reply
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                          • scalzS Offline
                            scalzS Offline
                            scalz
                            Hardware Contributor
                            wrote on last edited by scalz
                            #95

                            very nice board, bravo !
                            thank you for sharing your work and knowledge.

                            1 Reply Last reply
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                            • blaceyB Offline
                              blaceyB Offline
                              blacey
                              Admin
                              wrote on last edited by blacey
                              #96

                              Sweet!!! :+1: :+1: :+1:

                              Sign me up for 5! :)

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                              • FrancoisF Offline
                                FrancoisF Offline
                                Francois
                                wrote on last edited by
                                #97

                                You put a work into this board and it looks great. Cannot wait for it to come available.

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                                • 5546dug5 Offline
                                  5546dug5 Offline
                                  5546dug
                                  wrote on last edited by
                                  #98

                                  @tbowmo My hat is off to you, for the major effort put forth along with @blacey ,@Anticimex , @axillent and @hek to name but a few.

                                  While following this thread at times lost (mostly?) with explanations and concepts I have been learning which is half the battle.

                                  It seems it never too late for a old dog to learn a little.

                                  However it seems there is a need for a better gw from some of the threads I have read.
                                  I for one will purchase a unit in what ever form it morphs into.

                                  Great work with all these boards.

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                                  0
                                  • tbowmoT Offline
                                    tbowmoT Offline
                                    tbowmo
                                    Admin
                                    wrote on last edited by
                                    #99

                                    I'm still routing the board, it's more complicated than my previous boards, so will be a bit longer process to get all in place.

                                    1 Reply Last reply
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                                    • tbowmoT Offline
                                      tbowmoT Offline
                                      tbowmo
                                      Admin
                                      wrote on last edited by tbowmo
                                      #100

                                      A small update here, on an even larger update on the gateway device.

                                      After some considerations, I have decided to switch the MCU for the GW to an atmel SAM D21G, instead of atmega1284. While doing this I have reduced the BOM for the GW, and cut about 1/3 of the BOM price.

                                      The D21G is the same chip that's on the new arduino zero, and also on a kickstarter project called neutrino. @blacey is the one who pointed me in that direction :)

                                      While being a more powerful chip (256kb flash, 32kb ram, 48 MHz, loads of extra peripherals) it is actually cheaper than the atmega1284, and it has build in USB controler, so the ftdi chip could be removed, a couple of other glue components is also gone now.

                                      It will mean that we have to work a bit harder at getting mysensors running, but since the MCU is supported by arduino, we should be able to manage.

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                                      • scalzS Offline
                                        scalzS Offline
                                        scalz
                                        Hardware Contributor
                                        wrote on last edited by
                                        #101

                                        very interesting! I didn't know neutrino, pretty nice board. Seems there will be some work on software part but it is doable like you said. And you will have more power, which is nice for the GW I think, and I like when chip is usb compatible (like pic18f4550 ...). Maybe one day, it will become HID, lol!

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                                        • tbowmoT Offline
                                          tbowmoT Offline
                                          tbowmo
                                          Admin
                                          wrote on last edited by tbowmo
                                          #102

                                          @scalz

                                          I didn't know of the neutrino (or arduino zero) before @blacey mentioned it to me, and he finally got me convinced that I should swap the atmega1284. (I know that @axillent tried to convince me to use another chip, than the atmega, before.. But when you find this, and it can reduce board complexity..)

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