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Battery Sensor v 1.0 PCB

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  • clippermiamiC Offline
    clippermiamiC Offline
    clippermiami
    Hero Member
    wrote on last edited by
    #15

    I've found what may be the first problem with this unit. I have a combination temp/humidity/light sensor running on it, a known good sketch that works on other hardware. I added battery measurement support to it and it appears to work fine.

    This morning I noticed it had not updated Vera since 11:20 last night. This is the second time I've seen this so far but each time I start working on debugging it seems to start working. The common element is that it was sitting on a window sill in the kitchen so I could get easy access to measure the battery voltage and when I debug its on a counter in the family room. The difference is the kitchen is about 15 feet further away from the gateway! The path is no more obstructed in either room, there is essentially one wall between the gateway and the sensor remote.

    I have a scramble-wired 5v version running for test and it reports everywhere in the house. The PCB version fails in the bedroom, again about 20 feet further from the gateway than the family room. I've changed radios so it doesn't appear to be just a weak radio.

    I have a good solid 3.3V on the radio Vcc so it isn't a voltage drop problem. I'm wondering if there is a problem with the radio sitting over the PCB ground plane. I have one of the Seeed Studio DevDuino v 2.0 units an the radio also sits over the ground plane on that device. I haven't gotten around to programming it yet so I can't compare the performance.

    I'm also trying a radio with the external SMA antenna and found that, as one might expect, it works at considerable distance, in this case over 100 feet down the street, through the concrete block external house walls.

    I removed the radio from the PCB socket and put it on a cable about 8 inches long to get away from the ground plane and that does NOT appear to have made any difference. However, if I hold the unit up over my head at arms length the gateway does get the update.

    Can anyone comment on your experience with the basic NRF24L01 radio modules in terms of range from the gateway, obstructions in the path, etc. Any opinion on the likelihood of a ground plane problem?

    Also FYI, I've been monitoring the battery voltage externally and in the past 36 hours the battery voltage has dropped 0.04v. This is without making any changes to reduce drain such as cutting the LEDs, using the Low Power Library, etc. I expect that running the LP library and making the other changes, the CR123 should have excellent battery life.

    BSoftB 1 Reply Last reply
    0
    • A a-lurker

      @axillent I'm in agreement.

      BSoftB Offline
      BSoftB Offline
      BSoft
      wrote on last edited by
      #16

      @a-lurker said:

      @axillent I'm in agreement.

      Me too, excellent clarification! :)

      1 Reply Last reply
      0
      • clippermiamiC clippermiami

        I've found what may be the first problem with this unit. I have a combination temp/humidity/light sensor running on it, a known good sketch that works on other hardware. I added battery measurement support to it and it appears to work fine.

        This morning I noticed it had not updated Vera since 11:20 last night. This is the second time I've seen this so far but each time I start working on debugging it seems to start working. The common element is that it was sitting on a window sill in the kitchen so I could get easy access to measure the battery voltage and when I debug its on a counter in the family room. The difference is the kitchen is about 15 feet further away from the gateway! The path is no more obstructed in either room, there is essentially one wall between the gateway and the sensor remote.

        I have a scramble-wired 5v version running for test and it reports everywhere in the house. The PCB version fails in the bedroom, again about 20 feet further from the gateway than the family room. I've changed radios so it doesn't appear to be just a weak radio.

        I have a good solid 3.3V on the radio Vcc so it isn't a voltage drop problem. I'm wondering if there is a problem with the radio sitting over the PCB ground plane. I have one of the Seeed Studio DevDuino v 2.0 units an the radio also sits over the ground plane on that device. I haven't gotten around to programming it yet so I can't compare the performance.

        I'm also trying a radio with the external SMA antenna and found that, as one might expect, it works at considerable distance, in this case over 100 feet down the street, through the concrete block external house walls.

        I removed the radio from the PCB socket and put it on a cable about 8 inches long to get away from the ground plane and that does NOT appear to have made any difference. However, if I hold the unit up over my head at arms length the gateway does get the update.

        Can anyone comment on your experience with the basic NRF24L01 radio modules in terms of range from the gateway, obstructions in the path, etc. Any opinion on the likelihood of a ground plane problem?

        Also FYI, I've been monitoring the battery voltage externally and in the past 36 hours the battery voltage has dropped 0.04v. This is without making any changes to reduce drain such as cutting the LEDs, using the Low Power Library, etc. I expect that running the LP library and making the other changes, the CR123 should have excellent battery life.

        BSoftB Offline
        BSoftB Offline
        BSoft
        wrote on last edited by BSoft
        #17

        @clippermiami said:

        I have a good solid 3.3V on the radio Vcc so it isn't a voltage drop problem. I'm wondering if there is a problem with the radio sitting over the PCB ground plane. I have one of the Seeed Studio DevDuino v 2.0 units an the radio also sits over the ground plane on that device. I haven't gotten around to programming it yet so I can't compare the performance.

        I think problem could be on the step-up regulator. It as been reported some regulators behave badly on nrf24 peak/burst operation.
        On those moments instant current needs are above normal and the VCCout from the regulator oscillates terribly.

        As a test, please use the capacitor workaround and check if problem still occurs.

        clippermiamiC 2 Replies Last reply
        0
        • BSoftB BSoft

          @clippermiami said:

          I have a good solid 3.3V on the radio Vcc so it isn't a voltage drop problem. I'm wondering if there is a problem with the radio sitting over the PCB ground plane. I have one of the Seeed Studio DevDuino v 2.0 units an the radio also sits over the ground plane on that device. I haven't gotten around to programming it yet so I can't compare the performance.

          I think problem could be on the step-up regulator. It as been reported some regulators behave badly on nrf24 peak/burst operation.
          On those moments instant current needs are above normal and the VCCout from the regulator oscillates terribly.

          As a test, please use the capacitor workaround and check if problem still occurs.

          clippermiamiC Offline
          clippermiamiC Offline
          clippermiami
          Hero Member
          wrote on last edited by
          #18

          @BSoft Thanks. I'll try jumping around the up-regulator and see if that helps

          BSoftB 1 Reply Last reply
          0
          • clippermiamiC clippermiami

            @BSoft Thanks. I'll try jumping around the up-regulator and see if that helps

            BSoftB Offline
            BSoftB Offline
            BSoft
            wrote on last edited by
            #19

            @clippermiami
            You can still use the step-up, connect the capacitor in parallel between VCCout (regulator) and ground.

            Or better, connect the capacitor between VCC-GND on the NRF24 (the closest you get to nRF24 is better).

            If you still get transmission problems and if possible, bypass the step-up and keep the capacitor on and check again.

            clippermiamiC 1 Reply Last reply
            0
            • BSoftB BSoft

              @clippermiami said:

              I have a good solid 3.3V on the radio Vcc so it isn't a voltage drop problem. I'm wondering if there is a problem with the radio sitting over the PCB ground plane. I have one of the Seeed Studio DevDuino v 2.0 units an the radio also sits over the ground plane on that device. I haven't gotten around to programming it yet so I can't compare the performance.

              I think problem could be on the step-up regulator. It as been reported some regulators behave badly on nrf24 peak/burst operation.
              On those moments instant current needs are above normal and the VCCout from the regulator oscillates terribly.

              As a test, please use the capacitor workaround and check if problem still occurs.

              clippermiamiC Offline
              clippermiamiC Offline
              clippermiami
              Hero Member
              wrote on last edited by
              #20

              @BSoft I jumpered around the up-regulator and it didn't make any difference, I still cannot get updates from the kitchen, about 30 feet and one wall from the gateway. So far the only thing that has made a difference is the NRF with the SMA antenna.

              1 Reply Last reply
              0
              • BSoftB BSoft

                @clippermiami
                You can still use the step-up, connect the capacitor in parallel between VCCout (regulator) and ground.

                Or better, connect the capacitor between VCC-GND on the NRF24 (the closest you get to nRF24 is better).

                If you still get transmission problems and if possible, bypass the step-up and keep the capacitor on and check again.

                clippermiamiC Offline
                clippermiamiC Offline
                clippermiami
                Hero Member
                wrote on last edited by
                #21

                @BSoft re: Capacitor Bypass. I assume you are talking about the 4.7uFd cap between the Vcc and Gnd on the radio? If so its been installed from the get-go, its part of the design and is within millimeters of the NRF connector.

                BSoftB 1 Reply Last reply
                0
                • BSoftB Offline
                  BSoftB Offline
                  BSoft
                  wrote on last edited by
                  #22

                  Ok, since sma antenna is more power demanding and works ok, maybe capacitor isn't solution.

                  But i get better than 30 feet on zigzag antenna, maybe you have a not so perfect pcb unit (nRF). It is nice and residue clean?

                  clippermiamiC 1 Reply Last reply
                  0
                  • BSoftB BSoft

                    Ok, since sma antenna is more power demanding and works ok, maybe capacitor isn't solution.

                    But i get better than 30 feet on zigzag antenna, maybe you have a not so perfect pcb unit (nRF). It is nice and residue clean?

                    clippermiamiC Offline
                    clippermiamiC Offline
                    clippermiami
                    Hero Member
                    wrote on last edited by
                    #23

                    @BSoft I've tried several different ones, theyt all look clean, no "gunk" or anything. I even tried taking it off the board and putting it on a extension cable, same results.Yeah, 30 feet seems a bit of a drag :)

                    john

                    1 Reply Last reply
                    0
                    • clippermiamiC clippermiami

                      @BSoft re: Capacitor Bypass. I assume you are talking about the 4.7uFd cap between the Vcc and Gnd on the radio? If so its been installed from the get-go, its part of the design and is within millimeters of the NRF connector.

                      BSoftB Offline
                      BSoftB Offline
                      BSoft
                      wrote on last edited by
                      #24

                      @clippermiami said:

                      @BSoft re: Capacitor Bypass. I assume you are talking about the 4.7uFd cap between the Vcc and Gnd on the radio? If so its been installed from the get-go, its part of the design and is within millimeters of the NRF connector.

                      Yes it is!

                      Sorry i wasn't aware of 4.7uF presence.

                      You could add more since it as been reported as better (220µF), check here: link text

                      clippermiamiC 1 Reply Last reply
                      0
                      • BSoftB BSoft

                        @clippermiami said:

                        @BSoft re: Capacitor Bypass. I assume you are talking about the 4.7uFd cap between the Vcc and Gnd on the radio? If so its been installed from the get-go, its part of the design and is within millimeters of the NRF connector.

                        Yes it is!

                        Sorry i wasn't aware of 4.7uF presence.

                        You could add more since it as been reported as better (220µF), check here: link text

                        clippermiamiC Offline
                        clippermiamiC Offline
                        clippermiami
                        Hero Member
                        wrote on last edited by
                        #25

                        @BSoft Interesting discussion. Bottom line seem to be that 4.7 uF doesn't do much, the more the merrier then.

                        1 Reply Last reply
                        0
                        • Z Offline
                          Z Offline
                          Zeph
                          Hero Member
                          wrote on last edited by
                          #26

                          It's not just about capacity, it's about using a capacitor with low ESR.

                          1 Reply Last reply
                          0
                          • Z Offline
                            Z Offline
                            Zeph
                            Hero Member
                            wrote on last edited by
                            #27

                            Are you trying different orientations of the antenna? While I've not seen any spec's for the cheap module antenna ("7" shape or zigzag), I think I recall seeing reference to a pattern with two peak lobes and two nulls for another nRF24L01+ or nRF51822 based module. It's unlikely that the antenna is omnidirectional. (I don't know if the antenna also has polarization issues, another possibility).

                            clippermiamiC 1 Reply Last reply
                            0
                            • Z Zeph

                              Are you trying different orientations of the antenna? While I've not seen any spec's for the cheap module antenna ("7" shape or zigzag), I think I recall seeing reference to a pattern with two peak lobes and two nulls for another nRF24L01+ or nRF51822 based module. It's unlikely that the antenna is omnidirectional. (I don't know if the antenna also has polarization issues, another possibility).

                              clippermiamiC Offline
                              clippermiamiC Offline
                              clippermiami
                              Hero Member
                              wrote on last edited by
                              #28

                              @Zeph I changed orientation buy door of "incidentally" , I held the unit up over my head to see if I got updates and I did, more often than just sitting on the counter but still not all the time. In this case the antennas would have been vertical rather than horizontal. Puzzling to be sure.

                              1 Reply Last reply
                              0
                              • axillentA Offline
                                axillentA Offline
                                axillent
                                Mod
                                wrote on last edited by
                                #29

                                about capacitor for radio. Attached you can see picture from one of my successful project
                                capacitor is tantalum 22uF soldered directly to pins of the module, from the side of module PCB
                                you can see capacitor as a small yellow box on top of the 8 pin radio connector
                                фото111.JPG

                                sense and drive

                                clippermiamiC 1 Reply Last reply
                                0
                                • axillentA axillent

                                  about capacitor for radio. Attached you can see picture from one of my successful project
                                  capacitor is tantalum 22uF soldered directly to pins of the module, from the side of module PCB
                                  you can see capacitor as a small yellow box on top of the 8 pin radio connector
                                  фото111.JPG

                                  clippermiamiC Offline
                                  clippermiamiC Offline
                                  clippermiami
                                  Hero Member
                                  wrote on last edited by
                                  #30

                                  @axillent Do you have a feel for the range of this rig? If this is the answer I'll get the capacitor and mod every radio :)

                                  My Gateway has the SMA antenna on it and is less than 30 feet, and one interior wall, from the sensor and it doesn't work. When I bring the sensor to within about 10-12 feet it works every time but out at 20+ feet it fails almost every time. Its hard to believe that there is so little range

                                  I've tried a number of things:
                                  (a) several different radios - no change
                                  (b) remove the radio and place it on a 8 inch cable to get away from the ground plane - no change;
                                  (c) jumpered around the up-regulator (i.e. everything direct connected to battery) - no change;
                                  (d) radio with SMA antenna - works every time but the battery consumption goes through the roof. In 12 hours with the SMA antenna the battery dropped 0.12 V versus 0.04 V in 24 hours with the regular radio. The AMP on the antenna version consumes a lot of juice.

                                  Puzzlement :)

                                  axillentA 1 Reply Last reply
                                  0
                                  • clippermiamiC clippermiami

                                    @axillent Do you have a feel for the range of this rig? If this is the answer I'll get the capacitor and mod every radio :)

                                    My Gateway has the SMA antenna on it and is less than 30 feet, and one interior wall, from the sensor and it doesn't work. When I bring the sensor to within about 10-12 feet it works every time but out at 20+ feet it fails almost every time. Its hard to believe that there is so little range

                                    I've tried a number of things:
                                    (a) several different radios - no change
                                    (b) remove the radio and place it on a 8 inch cable to get away from the ground plane - no change;
                                    (c) jumpered around the up-regulator (i.e. everything direct connected to battery) - no change;
                                    (d) radio with SMA antenna - works every time but the battery consumption goes through the roof. In 12 hours with the SMA antenna the battery dropped 0.12 V versus 0.04 V in 24 hours with the regular radio. The AMP on the antenna version consumes a lot of juice.

                                    Puzzlement :)

                                    axillentA Offline
                                    axillentA Offline
                                    axillent
                                    Mod
                                    wrote on last edited by
                                    #31

                                    @clippermiami My distances are not too long, Just measured - this particular device is ranged 5m with one wall on the way to gateway
                                    you have to distinguish radio with SMA **without **PA&LNA and radio **with **SMA and with PA&LNA
                                    last one have an additional chip to amplify radio signal both way

                                    radio without PA & LNA with SMA can sometimes be worse comparing to radio with PCB antenna
                                    it depends on how well external antenna is aligned by frequency and impedance

                                    List of your actions have radio channel tuning missed

                                    sense and drive

                                    clippermiamiC 1 Reply Last reply
                                    0
                                    • axillentA axillent

                                      @clippermiami My distances are not too long, Just measured - this particular device is ranged 5m with one wall on the way to gateway
                                      you have to distinguish radio with SMA **without **PA&LNA and radio **with **SMA and with PA&LNA
                                      last one have an additional chip to amplify radio signal both way

                                      radio without PA & LNA with SMA can sometimes be worse comparing to radio with PCB antenna
                                      it depends on how well external antenna is aligned by frequency and impedance

                                      List of your actions have radio channel tuning missed

                                      clippermiamiC Offline
                                      clippermiamiC Offline
                                      clippermiami
                                      Hero Member
                                      wrote on last edited by clippermiami
                                      #32

                                      @axillent This SMA unit has the PA on it. The radio channel is the default for everything.

                                      You distance is similar to mine, about 4.5-5 meters with one wall and it works. Beyond that NADA :)

                                      axillentA 1 Reply Last reply
                                      0
                                      • clippermiamiC clippermiami

                                        @axillent This SMA unit has the PA on it. The radio channel is the default for everything.

                                        You distance is similar to mine, about 4.5-5 meters with one wall and it works. Beyond that NADA :)

                                        axillentA Offline
                                        axillentA Offline
                                        axillent
                                        Mod
                                        wrote on last edited by axillent
                                        #33

                                        @clippermiami

                                        @clippermiami said:

                                        @axillent This SMA unit has the PA on it. The radio channel is the default for everything.

                                        works and works the best way are different things, If you live far from big cities probably it make no sense.
                                        Otherwise it is recommended to run network scan from RF24 examples to find less busy channel at your location.

                                        sense and drive

                                        clippermiamiC 1 Reply Last reply
                                        0
                                        • axillentA axillent

                                          @clippermiami

                                          @clippermiami said:

                                          @axillent This SMA unit has the PA on it. The radio channel is the default for everything.

                                          works and works the best way are different things, If you live far from big cities probably it make no sense.
                                          Otherwise it is recommended to run network scan from RF24 examples to find less busy channel at your location.

                                          clippermiamiC Offline
                                          clippermiamiC Offline
                                          clippermiami
                                          Hero Member
                                          wrote on last edited by
                                          #34

                                          @axillent The wireless channel is the one thing I hadn't investigated as yet so i will. I suppose it could be congested around here.

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