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  3. ๐Ÿ’ฌ Easy/Newbie PCB for MySensors

๐Ÿ’ฌ Easy/Newbie PCB for MySensors

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mysensorsbatteryeasynewbiepcbmysx
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  • sundberg84S Offline
    sundberg84S Offline
    sundberg84
    Hardware Contributor
    wrote on last edited by
    #204

    What are your setup @fabix68 ? If you are using a 3.3v arudino straight on it will not work.
    Please describe your setup and hardware and not only your battery,

    Controller: Proxmox VM - Home Assistant
    MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
    MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
    RFLink GW - Arduino Mega + RFLink Shield, 433mhz

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    • fabix68F Offline
      fabix68F Offline
      fabix68
      wrote on last edited by fabix68
      #205

      I'm using Arduino mini pro 3.3v to which I removed led and regulator, battery boster and tamper on batt.
      I attach the photo
      alt text

      sundberg84S 1 Reply Last reply
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      • fabix68F fabix68

        I'm using Arduino mini pro 3.3v to which I removed led and regulator, battery boster and tamper on batt.
        I attach the photo
        alt text

        sundberg84S Offline
        sundberg84S Offline
        sundberg84
        Hardware Contributor
        wrote on last edited by
        #206

        @fabix68 should work just fine.
        Whats your issue? Any serial output?

        Controller: Proxmox VM - Home Assistant
        MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
        MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
        RFLink GW - Arduino Mega + RFLink Shield, 433mhz

        1 Reply Last reply
        0
        • fabix68F Offline
          fabix68F Offline
          fabix68
          wrote on last edited by
          #207

          Now, with the capacitor on the VCC, it seems to work, even if the range is smaller. It will be to evaluate the battery life

          1 Reply Last reply
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          • Nca78N Offline
            Nca78N Offline
            Nca78
            Hardware Contributor
            wrote on last edited by
            #208

            Hello, don't waste your CR2032 yet, as it is now you will be lucky to last a few days ...

            CR2032 and other lithium cells with the same chemistry have a strong internal resistance. It means the more current you draw from them, the more energy you will waste because of this internal resistance. It makes the voltage drop and it means your battery booster will need more and more current to maintain the output voltage = vicious circle with more and more energy wasted.

            Your solution is not to add a battery booster but to use another sensor that will be able to run at low voltage: BMP180/BMP280/BME280 or SHT21/SI7021. They have a very low power consumption (unlike ds18) and will accept Vcc voltage below 2V. I would suggest the SHT21/SI7021 as it's easier to use and will go in sleep mode between measurements without any action from you.

            Without battery booster you will also have a much increased range as the booster generates a lot of noise that perturbates the radio.
            You will also need to:

            • add a big capacitor (at least 100ยตF) in parallel with the battery to ease out the current peaks
            • remove the voltage regulator as it's still on your pro mini at the moment
            • adapt your sketch to sleep (with 200ms you should be ok) between all consecutive radio calls. Don't forget to do it in the presentation method as it's the most sensible part, before it's called the library has already done many radio calls that made your battery voltage drop. You should begin the presentation method with a sleep.
            • update the fuses on your pro mini to remove the BOD which is by default at 2.7V and will limit the total power you will get from the battery
            • use a brand name cell, the cheap chinese no-name cells will have much lower real capacity available, voltage will drop much faster.
            1 Reply Last reply
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            • fabix68F Offline
              fabix68F Offline
              fabix68
              wrote on last edited by
              #209

              @Nca78 said:

              SHT21

              Nca78 thanks for the reply.
              I did not know the SHT21 sensor, it looks like a good alternative also DHT22.
              I've already added a capacitor and view the trace output with the oscilloscope, it is clean, why not explain the decrease in range.
              With regard to the program, has been provided for the sending of data every 5 minutes, if it changes from the previous value, to then return to sleep.
              I never tried to change the fuse on the PRO. I believe that this is the solution. Run it at minimum frequency, remove the BDO so you can also remove the battery booster.

              1 Reply Last reply
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              • dbemowskD Offline
                dbemowskD Offline
                dbemowsk
                wrote on last edited by
                #210

                I am wondering on the Rev 8 boards how much room there is around the outer mounting holes to drill them a bit larger? Is this just a dual layer board or are there other sandwiched layers in it that might be affected if I drill them larger?I have been trying to find a decent way to mount these and stack them with other boards, but I'm not having much luck. The project I am working on right now is a revised board for my garage door controller and I have my power supply circuit on a piece of proto board and I want to stack the newbie PCB on top of it, but can't find standoffs that small, and I am having real trouble even finding screws that will fit the holes. Has anyone done mounting of these? If I can find screws and mounting hardware that will work without having to drill the holes bigger I am all for it.

                Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                sundberg84S 1 Reply Last reply
                0
                • dbemowskD dbemowsk

                  I am wondering on the Rev 8 boards how much room there is around the outer mounting holes to drill them a bit larger? Is this just a dual layer board or are there other sandwiched layers in it that might be affected if I drill them larger?I have been trying to find a decent way to mount these and stack them with other boards, but I'm not having much luck. The project I am working on right now is a revised board for my garage door controller and I have my power supply circuit on a piece of proto board and I want to stack the newbie PCB on top of it, but can't find standoffs that small, and I am having real trouble even finding screws that will fit the holes. Has anyone done mounting of these? If I can find screws and mounting hardware that will work without having to drill the holes bigger I am all for it.

                  sundberg84S Offline
                  sundberg84S Offline
                  sundberg84
                  Hardware Contributor
                  wrote on last edited by
                  #211

                  @dbemowsk said:

                  I am wondering on the Rev 8 boards how much room there is around the outer mounting holes to drill them a bit larger? Is this just a dual layer board or are there other sandwiched layers.

                  Its a dual board - drill as much as you want, you can see all traces. In my upcoming rev the holes are bigger. I have recieved this feedback and are improving this.

                  Controller: Proxmox VM - Home Assistant
                  MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                  MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                  RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                  Lior RubinL 1 Reply Last reply
                  0
                  • sundberg84S sundberg84

                    @dbemowsk said:

                    I am wondering on the Rev 8 boards how much room there is around the outer mounting holes to drill them a bit larger? Is this just a dual layer board or are there other sandwiched layers.

                    Its a dual board - drill as much as you want, you can see all traces. In my upcoming rev the holes are bigger. I have recieved this feedback and are improving this.

                    Lior RubinL Offline
                    Lior RubinL Offline
                    Lior Rubin
                    wrote on last edited by
                    #212

                    @sundberg84 said:

                    In my upcoming rev the holes are bigger. I have recieved this feedback and are improving this.

                    what should be on the next rev ?

                    sundberg84S 1 Reply Last reply
                    0
                    • Lior RubinL Lior Rubin

                      @sundberg84 said:

                      In my upcoming rev the holes are bigger. I have recieved this feedback and are improving this.

                      what should be on the next rev ?

                      sundberg84S Offline
                      sundberg84S Offline
                      sundberg84
                      Hardware Contributor
                      wrote on last edited by
                      #213

                      @Lior-Rubin Changelog so far:

                      • Bigger mounting holes 2.5mm
                      • IRQ Jumper from Radio. This makes this trace disabled and D2 can be used for interupts unless jumper is connected.
                      • BAT and REG jumpers changed positions for better tracing.
                      • MysX 2,6
                      • Text on voltage regulater (Vout/Vin/Gnd)
                      • Bug with G on CAP now on the right side.

                      Release and if there will be more things added I dont know.
                      Any suggestions?

                      Controller: Proxmox VM - Home Assistant
                      MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                      MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                      RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                      Q 1 Reply Last reply
                      1
                      • sundberg84S sundberg84

                        @Lior-Rubin Changelog so far:

                        • Bigger mounting holes 2.5mm
                        • IRQ Jumper from Radio. This makes this trace disabled and D2 can be used for interupts unless jumper is connected.
                        • BAT and REG jumpers changed positions for better tracing.
                        • MysX 2,6
                        • Text on voltage regulater (Vout/Vin/Gnd)
                        • Bug with G on CAP now on the right side.

                        Release and if there will be more things added I dont know.
                        Any suggestions?

                        Q Offline
                        Q Offline
                        Qu3Uk
                        wrote on last edited by
                        #214

                        @sundberg84

                        In power input I would suggest moving GND to the middle of VCC/RAW so you could using a 2 pin block for GND/RAW like what is shown in post 205. Might cause tracing issues though for you.

                        sundberg84S 1 Reply Last reply
                        0
                        • Q Qu3Uk

                          @sundberg84

                          In power input I would suggest moving GND to the middle of VCC/RAW so you could using a 2 pin block for GND/RAW like what is shown in post 205. Might cause tracing issues though for you.

                          sundberg84S Offline
                          sundberg84S Offline
                          sundberg84
                          Hardware Contributor
                          wrote on last edited by
                          #215

                          @Qu3Uk - its a good suggestion.
                          I will se what I can do.

                          Controller: Proxmox VM - Home Assistant
                          MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                          MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                          RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                          1 Reply Last reply
                          0
                          • Lior RubinL Offline
                            Lior RubinL Offline
                            Lior Rubin
                            wrote on last edited by
                            #216

                            @sundberg84 I may suggest the following:

                            • place for Temp\Hum sensor
                            • place for Light sensor
                            • ability to use AC to DC (3\5v) in the board
                            • ESP8266 option rather than Arduino (maybe 2 versions)
                            • TX\RX connection or FTDI connection
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                            0
                            • dbemowskD Offline
                              dbemowskD Offline
                              dbemowsk
                              wrote on last edited by
                              #217

                              I had mentioned this before, but the electrolytic capacitors wer put in the design using a ceramic capacitor designation which doesn't allow room for correct placement of capacitors. The main one is the one near the radio. The pads for the cap are spaced too far apart for a small electrolytic, and they are too close to the connector requiring that the capacitor leads be bent toward the radio connector to be able to get it to fit.

                              Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                              Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                              1 Reply Last reply
                              2
                              • sundberg84S Offline
                                sundberg84S Offline
                                sundberg84
                                Hardware Contributor
                                wrote on last edited by
                                #218

                                @Lior-Rubin @dbemowsk - thanks you for the suggestions. I will take them into consideration!

                                Im not sure I will implement everything because the main purpose of this PCB is to keep it SIMPLE. Its a newbie/easy PCB and to many components and/or other things will make it hard for new members to use.

                                Controller: Proxmox VM - Home Assistant
                                MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                rchampR 1 Reply Last reply
                                0
                                • sundberg84S sundberg84

                                  @Lior-Rubin @dbemowsk - thanks you for the suggestions. I will take them into consideration!

                                  Im not sure I will implement everything because the main purpose of this PCB is to keep it SIMPLE. Its a newbie/easy PCB and to many components and/or other things will make it hard for new members to use.

                                  rchampR Offline
                                  rchampR Offline
                                  rchamp
                                  wrote on last edited by
                                  #219

                                  @sundberg84

                                  I agree with sundberg84 here. Would it be nice to have those other features? Sure, but then you're limited to what else you can do. This is a GREAT board for many/most sensors around the house. And in regards to light or temp/hum, in my experience it's better to have these detached and in better location for detection while keeping "main" board. more out of sight.

                                  I'll post up some pics of my builds for ideas, but I've built sensors with temp/hum, temp/hum/motion (both battery powered running for over 7 months) and my latest a Neopixel multi strip driver for kitchen cabinets using 5v regulated power. And I haven't had any issues with the cheap through hole ceramic caps for .10uf or the electrolytic caps for 4.7 or 10uf sizes on this board

                                  rchampR 1 Reply Last reply
                                  1
                                  • rchampR rchamp

                                    @sundberg84

                                    I agree with sundberg84 here. Would it be nice to have those other features? Sure, but then you're limited to what else you can do. This is a GREAT board for many/most sensors around the house. And in regards to light or temp/hum, in my experience it's better to have these detached and in better location for detection while keeping "main" board. more out of sight.

                                    I'll post up some pics of my builds for ideas, but I've built sensors with temp/hum, temp/hum/motion (both battery powered running for over 7 months) and my latest a Neopixel multi strip driver for kitchen cabinets using 5v regulated power. And I haven't had any issues with the cheap through hole ceramic caps for .10uf or the electrolytic caps for 4.7 or 10uf sizes on this board

                                    rchampR Offline
                                    rchampR Offline
                                    rchamp
                                    wrote on last edited by
                                    #220

                                    @rchamp

                                    Only issue I've have was with resistor to D3 which I don't use. My first board I put a resistor there and when doing a trace noticed I was constantly getting regulated 3.3v and it fried my dht11. Might Have been I interpreed the purpose of it wrong as I am new to electrical engineering, but I digress. I just power the dht of of vcc and gnd in prototype area and wire sensor outpUT directly to D3 breakout. No resistor.

                                    My biggest challenge is finding/building quality quick connects for quick changes and mods /addons. I've reverted to Barrel connectors as they're easily available and can get pigtail versions and panel mount Versons easily

                                    1 Reply Last reply
                                    1
                                    • dbemowskD Offline
                                      dbemowskD Offline
                                      dbemowsk
                                      wrote on last edited by
                                      #221

                                      I too agree with @sundberg84 and @rchamp. You ask for a spot for all these different sensors, well it has it with the small proto area. If you make it specific to certain sensors you are limiting it's flexibility. the proto area as it sits is big enough, if I want to put a temp/humidity sensor, light sensor, motion sensor or whatever else, I can wire the connectors in the proto area. If anything, I might say to make that proto area even one row bigger in each direction to give a tad more room for maybe resistors or capacitors that may be needed for some sensors. May give a little more flexibility for if you wanted to do a multi sensor board.

                                      @Lior Rubin, you said "ESP8266 option rather than Arduino " did you mean "ESP8266 option rather than nRF24"? Also,why would you need to put an TX/RX or FTDI connector. IF you use pro mini , it has the FTDI connector on it already.

                                      Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                                      Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                                      Lior RubinL 1 Reply Last reply
                                      0
                                      • V Offline
                                        V Offline
                                        velkrosmaak
                                        wrote on last edited by
                                        #222

                                        @sundberg84 I hit this post again today with the intention of finally biting the bullet and buying some boards - but then I saw your notes about the next revision of the board. Could you tell me when you're expecting to release that? Is it worth me waiting a while?

                                        Thanks!

                                        sundberg84S 1 Reply Last reply
                                        0
                                        • V velkrosmaak

                                          @sundberg84 I hit this post again today with the intention of finally biting the bullet and buying some boards - but then I saw your notes about the next revision of the board. Could you tell me when you're expecting to release that? Is it worth me waiting a while?

                                          Thanks!

                                          sundberg84S Offline
                                          sundberg84S Offline
                                          sundberg84
                                          Hardware Contributor
                                          wrote on last edited by sundberg84
                                          #223

                                          @velkrosmaak - I dont know - im in the middle of another project and it wont be any bigger changes.
                                          See the changelog above.
                                          Only thing that can matter if you planning to do a project with 2 interupts that need D2 and D3,

                                          Controller: Proxmox VM - Home Assistant
                                          MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                          MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                          RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                          Nca78N 1 Reply Last reply
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