Skip to content
  • MySensors
  • OpenHardware.io
  • Categories
  • Recent
  • Tags
  • Popular
Skins
  • Light
  • Brite
  • Cerulean
  • Cosmo
  • Flatly
  • Journal
  • Litera
  • Lumen
  • Lux
  • Materia
  • Minty
  • Morph
  • Pulse
  • Sandstone
  • Simplex
  • Sketchy
  • Spacelab
  • United
  • Yeti
  • Zephyr
  • Dark
  • Cyborg
  • Darkly
  • Quartz
  • Slate
  • Solar
  • Superhero
  • Vapor

  • Default (No Skin)
  • No Skin
Collapse
Brand Logo
  1. Home
  2. Enclosures / 3D Printing
  3. Clean looking sensor node

Clean looking sensor node

Scheduled Pinned Locked Moved Enclosures / 3D Printing
90 Posts 13 Posters 39.1k Views 22 Watching
  • Oldest to Newest
  • Newest to Oldest
  • Most Votes
Reply
  • Reply as topic
Log in to reply
This topic has been deleted. Only users with topic management privileges can see it.
  • Nca78N Offline
    Nca78N Offline
    Nca78
    Hardware Contributor
    wrote on last edited by
    #30

    I'll definitely order this and the AA version too, to check.
    In the worse case it can be used for hidden node. It should fit a dedicated PCB even with pro mini as long as the radio is SMD to be flat enough.

    1 Reply Last reply
    0
    • sglueS Offline
      sglueS Offline
      sglue
      wrote on last edited by
      #31

      Newbie here.

      I have used battery casing for sensebender & DC DC step up converter (2.5v to 5v).

      Have to do a bit of filing & swapping of battery contacts and drill hole for sensebender.

      Attach photos.

      1_1476969117224_SenseBender_2.JPG 0_1476969117224_SenseBender_1.JPG 0_1476969177222_DC DC Step up.JPG

      NeverDieN 1 Reply Last reply
      1
      • sglueS sglue

        Newbie here.

        I have used battery casing for sensebender & DC DC step up converter (2.5v to 5v).

        Have to do a bit of filing & swapping of battery contacts and drill hole for sensebender.

        Attach photos.

        1_1476969117224_SenseBender_2.JPG 0_1476969117224_SenseBender_1.JPG 0_1476969177222_DC DC Step up.JPG

        NeverDieN Offline
        NeverDieN Offline
        NeverDie
        Hero Member
        wrote on last edited by
        #32

        Yup, your photo captures the notion of what I'm planning to do:
        alt text

        My original inspiration for it came from this:
        http://johan.kanflo.com/the-aaduino/
        which I might have done, except that I prefer the RFM69HW, which I don't think would fit in just one battery slot very easily.

        NeverDieN 1 Reply Last reply
        0
        • NeverDieN NeverDie

          Yup, your photo captures the notion of what I'm planning to do:
          alt text

          My original inspiration for it came from this:
          http://johan.kanflo.com/the-aaduino/
          which I might have done, except that I prefer the RFM69HW, which I don't think would fit in just one battery slot very easily.

          NeverDieN Offline
          NeverDieN Offline
          NeverDie
          Hero Member
          wrote on last edited by
          #33

          @NeverDie
          Here I just received the black "pucK' sensor case that was shown in the OP. Pretty fast considering it was free delivery using China Post. So far I like it the best because it has the air vents already a part of it. :smiley:

          Cliff KarlssonC 1 Reply Last reply
          0
          • Nca78N Offline
            Nca78N Offline
            Nca78
            Hardware Contributor
            wrote on last edited by
            #34

            That's why I selected it, best suited for temp sensor.

            Just received the first version of the PCB but it will need some improvements.
            But looks like it will work, not too bad for my first PCB ever :)
            0_1477804585063_IMAG1032.jpg

            NeverDieN 2 Replies Last reply
            1
            • NeverDieN NeverDie

              @NeverDie
              Here I just received the black "pucK' sensor case that was shown in the OP. Pretty fast considering it was free delivery using China Post. So far I like it the best because it has the air vents already a part of it. :smiley:

              Cliff KarlssonC Offline
              Cliff KarlssonC Offline
              Cliff Karlsson
              wrote on last edited by
              #35

              I really like the pcb´s you are using @NeverDie, is it possible to buy them anywhere?

              NeverDieN 1 Reply Last reply
              1
              • Cliff KarlssonC Cliff Karlsson

                I really like the pcb´s you are using @NeverDie, is it possible to buy them anywhere?

                NeverDieN Offline
                NeverDieN Offline
                NeverDie
                Hero Member
                wrote on last edited by NeverDie
                #36

                @Cliff-Karlsson said:

                I really like the pcb´s you are using @NeverDie, is it possible to buy them anywhere?

                I'm just doing this for fun. If you want to buy something pre-made, I'd suggest buying a Moteino.

                Cliff KarlssonC 1 Reply Last reply
                0
                • NeverDieN NeverDie

                  @Cliff-Karlsson said:

                  I really like the pcb´s you are using @NeverDie, is it possible to buy them anywhere?

                  I'm just doing this for fun. If you want to buy something pre-made, I'd suggest buying a Moteino.

                  Cliff KarlssonC Offline
                  Cliff KarlssonC Offline
                  Cliff Karlsson
                  wrote on last edited by
                  #37

                  @NeverDie
                  Ok, but is the PCB availible at OSHpark or is the files availble for sharing?

                  NeverDieN 1 Reply Last reply
                  0
                  • Nca78N Nca78

                    That's why I selected it, best suited for temp sensor.

                    Just received the first version of the PCB but it will need some improvements.
                    But looks like it will work, not too bad for my first PCB ever :)
                    0_1477804585063_IMAG1032.jpg

                    NeverDieN Offline
                    NeverDieN Offline
                    NeverDie
                    Hero Member
                    wrote on last edited by
                    #38

                    @Nca78

                    Are you sure there's space for the coincell holder? The case is pretty thin. I ordered some tabbed coincells, but am still waiting for them to arrive.

                    1 Reply Last reply
                    0
                    • Cliff KarlssonC Cliff Karlsson

                      @NeverDie
                      Ok, but is the PCB availible at OSHpark or is the files availble for sharing?

                      NeverDieN Offline
                      NeverDieN Offline
                      NeverDie
                      Hero Member
                      wrote on last edited by
                      #39

                      @Cliff-Karlsson
                      Maybe later. I'm still improving the design.

                      1 Reply Last reply
                      0
                      • Nca78N Nca78

                        That's why I selected it, best suited for temp sensor.

                        Just received the first version of the PCB but it will need some improvements.
                        But looks like it will work, not too bad for my first PCB ever :)
                        0_1477804585063_IMAG1032.jpg

                        NeverDieN Offline
                        NeverDieN Offline
                        NeverDie
                        Hero Member
                        wrote on last edited by NeverDie
                        #40

                        @Nca78 said:

                        That's why I selected it, best suited for temp sensor.

                        Just received the first version of the PCB but it will need some improvements.
                        But looks like it will work, not too bad for my first PCB ever :)

                        Here's a newer evolution of my small TH node that includes a co-planar antenna. So, no long monopole antenna sticking out of the case. :smile:
                        0_1477927911055_smallTH_case.jpg
                        I haven't attached the TH sensor yet because I've run out of them, but I'm pretty sure it will fit. :wink:

                        1 Reply Last reply
                        2
                        • NeverDieN Offline
                          NeverDieN Offline
                          NeverDie
                          Hero Member
                          wrote on last edited by
                          #41

                          @nca78
                          What's the best way to remove the cover on this thing? Do I just go for it with a pry tool, or is there a special trick to it?

                          I'm hopeful it will fit a CR2477 tabbed battery, but it would likely be a very close fit if it does. In case it doesn't, have you come across any options that are a bit thicker?

                          Nca78N 1 Reply Last reply
                          0
                          • NeverDieN NeverDie

                            So, here's an example of such a $1 solar garden light:
                            0_1476307502239_solar1.jpg

                            Don't buy them for outdoor use, although that's what they're sold for. They'll rapidly corrode in wet weather and then cease to function. However, that shouldn't be a problem indoors.

                            Demounting the solar puck, it looks like this:
                            0_1476307640950_solar2.jpg

                            Here's the flip side with the guts removed:
                            0_1476307687952_solar3.jpg

                            Inside I put one of my RFM69HW temp-RH nodes. As you can hopefully see, there is room to spare.

                            These close-up photos probably make the puck look larger than it is. It is just 2-1/4" in diameter and 1-1/8" tall.

                            What do you think? Would it have good WAF? This one is a bit crufty because it was outside for about a year, and then I plucked it for these photos. When brand new they look more clean and polished, and so perhaps if kept indoors they would stay that way.

                            One possible concern with this particular example is that it has a metal band around it. That's not so ideal for an RF node, but it may not matter, as I tested the PCB node (just by itself, without the solar puck) within a closed refrigerator and still got adequate signal from it.

                            NeverDieN Offline
                            NeverDieN Offline
                            NeverDie
                            Hero Member
                            wrote on last edited by
                            #42

                            @NeverDie said:

                            One possible concern with this particular example is that it has a metal band around it. That's not so ideal for an RF node, but it may not matter, as I tested the PCB node (just by itself, without the solar puck) within a closed refrigerator and still got adequate signal from it.

                            I tried running one of my nodes inside the solar puck that has the metal band (above). It's maybe a few dB worse, but the link budget is large enough that it just doesn't really matter. So, I think it remains a viable option as an enclosure for thicker nodes that don't easily fit inside the OP's thinner recharger puck.

                            1 Reply Last reply
                            1
                            • NeverDieN NeverDie

                              @nca78
                              What's the best way to remove the cover on this thing? Do I just go for it with a pry tool, or is there a special trick to it?

                              I'm hopeful it will fit a CR2477 tabbed battery, but it would likely be a very close fit if it does. In case it doesn't, have you come across any options that are a bit thicker?

                              Nca78N Offline
                              Nca78N Offline
                              Nca78
                              Hardware Contributor
                              wrote on last edited by
                              #43

                              @NeverDie said:

                              @nca78
                              What's the best way to remove the cover on this thing? Do I just go for it with a pry tool, or is there a special trick to it?

                              I'm hopeful it will fit a CR2477 tabbed battery, but it would likely be a very close fit if it does. In case it doesn't, have you come across any options that are a bit thicker?

                              Sorry no magic solution to open :)

                              For the cell it should fit a 2477 but you need a thin PCB + thin holder.
                              Box is 10.6mm high minus 1.2mm thickness for the cover and 0.8mm PCB it leaves you with 8.6mm. 2477 is 7.7mm so you have 1mm left, not much but I think just enough if you use basic holder that's just made of a folded metal sheet.
                              But for such a basic sensor you would not need such a huge cell, CR2032 should last a very long time already, and 2450 could match your need of extra long lifetime and at the same time easily fit in the box. If your sketch is programmed correctly by the time a 2450 is dead the sensor will probably have become completely off because of aging ;)

                              1 Reply Last reply
                              1
                              • NeverDieN Offline
                                NeverDieN Offline
                                NeverDie
                                Hero Member
                                wrote on last edited by
                                #44

                                I received the Q8 wireless charging pad (above):
                                http://www.ebay.com/itm/Q8-QI-Wireless-Charging-Pad-2-USB-Port-Splitter-HUB-Charger-Pad-For-Phone-F5/301913729117?_trksid=p2047675.c100623.m-1&_trkparms=aid%3D222007%26algo%3DSIC.MBE%26ao%3D1%26asc%3D39345%26meid%3Decb1959e8f164eb5ad0a17aeaa297f59%26pid%3D100623%26rk%3D3%26rkt%3D6%26sd%3D252485416371

                                However, it is even thinner than the OP's vented puck, and it's about double the square inches of foot print. So I don't see any real advantage to them.

                                Nca78N 1 Reply Last reply
                                0
                                • NeverDieN Offline
                                  NeverDieN Offline
                                  NeverDie
                                  Hero Member
                                  wrote on last edited by
                                  #45

                                  For a thicker case, Amazon Dot looks like it might be very nice:
                                  alt text
                                  A bit pricey though!

                                  1 Reply Last reply
                                  0
                                  • NeverDieN NeverDie

                                    I received the Q8 wireless charging pad (above):
                                    http://www.ebay.com/itm/Q8-QI-Wireless-Charging-Pad-2-USB-Port-Splitter-HUB-Charger-Pad-For-Phone-F5/301913729117?_trksid=p2047675.c100623.m-1&_trkparms=aid%3D222007%26algo%3DSIC.MBE%26ao%3D1%26asc%3D39345%26meid%3Decb1959e8f164eb5ad0a17aeaa297f59%26pid%3D100623%26rk%3D3%26rkt%3D6%26sd%3D252485416371

                                    However, it is even thinner than the OP's vented puck, and it's about double the square inches of foot print. So I don't see any real advantage to them.

                                    Nca78N Offline
                                    Nca78N Offline
                                    Nca78
                                    Hardware Contributor
                                    wrote on last edited by
                                    #46

                                    @NeverDie said:

                                    I received the Q8 wireless charging pad (above):
                                    http://www.ebay.com/itm/Q8-QI-Wireless-Charging-Pad-2-USB-Port-Splitter-HUB-Charger-Pad-For-Phone-F5/301913729117?_trksid=p2047675.c100623.m-1&_trkparms=aid%3D222007%26algo%3DSIC.MBE%26ao%3D1%26asc%3D39345%26meid%3Decb1959e8f164eb5ad0a17aeaa297f59%26pid%3D100623%26rk%3D3%26rkt%3D6%26sd%3D252485416371

                                    However, it is even thinner than the OP's vented puck, and it's about double the square inches of foot print. So I don't see any real advantage to them.

                                    I have ordered one also (In fact two as aliexpress payment messed up and asked me to process payment again, but few days after I realized the "failed" payment was in fact processed and sellers were sending everything twice...).
                                    I'm planning to use one as gateway box with wemos d1 mini and smd pa/lna NRF24 side by side. Any chance it will fit this type of ESP board inside or it's too thin and I should go for ESP12 module instead ?

                                    NeverDieN 1 Reply Last reply
                                    0
                                    • Nca78N Nca78

                                      @NeverDie said:

                                      I received the Q8 wireless charging pad (above):
                                      http://www.ebay.com/itm/Q8-QI-Wireless-Charging-Pad-2-USB-Port-Splitter-HUB-Charger-Pad-For-Phone-F5/301913729117?_trksid=p2047675.c100623.m-1&_trkparms=aid%3D222007%26algo%3DSIC.MBE%26ao%3D1%26asc%3D39345%26meid%3Decb1959e8f164eb5ad0a17aeaa297f59%26pid%3D100623%26rk%3D3%26rkt%3D6%26sd%3D252485416371

                                      However, it is even thinner than the OP's vented puck, and it's about double the square inches of foot print. So I don't see any real advantage to them.

                                      I have ordered one also (In fact two as aliexpress payment messed up and asked me to process payment again, but few days after I realized the "failed" payment was in fact processed and sellers were sending everything twice...).
                                      I'm planning to use one as gateway box with wemos d1 mini and smd pa/lna NRF24 side by side. Any chance it will fit this type of ESP board inside or it's too thin and I should go for ESP12 module instead ?

                                      NeverDieN Offline
                                      NeverDieN Offline
                                      NeverDie
                                      Hero Member
                                      wrote on last edited by
                                      #47

                                      @Nca78 said:

                                      @NeverDie said:

                                      I received the Q8 wireless charging pad (above):
                                      http://www.ebay.com/itm/Q8-QI-Wireless-Charging-Pad-2-USB-Port-Splitter-HUB-Charger-Pad-For-Phone-F5/301913729117?_trksid=p2047675.c100623.m-1&_trkparms=aid%3D222007%26algo%3DSIC.MBE%26ao%3D1%26asc%3D39345%26meid%3Decb1959e8f164eb5ad0a17aeaa297f59%26pid%3D100623%26rk%3D3%26rkt%3D6%26sd%3D252485416371

                                      However, it is even thinner than the OP's vented puck, and it's about double the square inches of foot print. So I don't see any real advantage to them.

                                      I have ordered one also (In fact two as aliexpress payment messed up and asked me to process payment again, but few days after I realized the "failed" payment was in fact processed and sellers were sending everything twice...).
                                      I'm planning to use one as gateway box with wemos d1 mini and smd pa/lna NRF24 side by side. Any chance it will fit this type of ESP board inside or it's too thin and I should go for ESP12 module instead ?

                                      I just now measured the D1Mini, and it's about 6.7mm thick. If you removed the USB connector, it would be thinner.

                                      I haven't opened the QB wireless pad, so I don't know how much depth is available. However, the case itself is 8.5mm thick. In comparison, I measure the case thickness of your OP puck as 11.7mm.

                                      Nca78N 1 Reply Last reply
                                      0
                                      • NeverDieN NeverDie

                                        @Nca78 said:

                                        @NeverDie said:

                                        I received the Q8 wireless charging pad (above):
                                        http://www.ebay.com/itm/Q8-QI-Wireless-Charging-Pad-2-USB-Port-Splitter-HUB-Charger-Pad-For-Phone-F5/301913729117?_trksid=p2047675.c100623.m-1&_trkparms=aid%3D222007%26algo%3DSIC.MBE%26ao%3D1%26asc%3D39345%26meid%3Decb1959e8f164eb5ad0a17aeaa297f59%26pid%3D100623%26rk%3D3%26rkt%3D6%26sd%3D252485416371

                                        However, it is even thinner than the OP's vented puck, and it's about double the square inches of foot print. So I don't see any real advantage to them.

                                        I have ordered one also (In fact two as aliexpress payment messed up and asked me to process payment again, but few days after I realized the "failed" payment was in fact processed and sellers were sending everything twice...).
                                        I'm planning to use one as gateway box with wemos d1 mini and smd pa/lna NRF24 side by side. Any chance it will fit this type of ESP board inside or it's too thin and I should go for ESP12 module instead ?

                                        I just now measured the D1Mini, and it's about 6.7mm thick. If you removed the USB connector, it would be thinner.

                                        I haven't opened the QB wireless pad, so I don't know how much depth is available. However, the case itself is 8.5mm thick. In comparison, I measure the case thickness of your OP puck as 11.7mm.

                                        Nca78N Offline
                                        Nca78N Offline
                                        Nca78
                                        Hardware Contributor
                                        wrote on last edited by
                                        #48

                                        @NeverDie said:

                                        I haven't opened the QB wireless pad, so I don't know how much depth is available. However, the case itself is 8.5mm thick. In comparison, I measure the case thickness of your OP puck as 11.7mm.

                                        Thank you. Sounds like it won't fit :(
                                        For Amazon Dot yes it looks great, but 50$ is a bit too expensive for a case :D

                                        1 Reply Last reply
                                        0
                                        • NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by NeverDie
                                          #49

                                          I notice that Kalia made his own uniquely shaped enclosure that he 3D printed himself:
                                          alt text
                                          (for more detail see his posts under: https://forum.mysensors.org/topic/1566/mysensors-sensebender-micro-3dp-case/18)

                                          I'm not yet savvy about 3D printers, but from what I've been reading lately the line artifacts in the plastic may vary in how prominent they are depending on the quality of the software slicer that's used to produce the g-code that's sent to the 3D printer. Still, I'm not sure to what extent it's avoidable or just a reality of 3D prints. Would such line artifacts always be visible, regardless of which printer or software produced it?

                                          In any event, I like the way Kali molded the battery holder into the case itself. Very clever!

                                          mfalkviddM 1 Reply Last reply
                                          1
                                          Reply
                                          • Reply as topic
                                          Log in to reply
                                          • Oldest to Newest
                                          • Newest to Oldest
                                          • Most Votes


                                          7

                                          Online

                                          11.7k

                                          Users

                                          11.2k

                                          Topics

                                          113.1k

                                          Posts


                                          Copyright 2025 TBD   |   Forum Guidelines   |   Privacy Policy   |   Terms of Service
                                          • Login

                                          • Don't have an account? Register

                                          • Login or register to search.
                                          • First post
                                            Last post
                                          0
                                          • MySensors
                                          • OpenHardware.io
                                          • Categories
                                          • Recent
                                          • Tags
                                          • Popular