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  3. Gas Meter Reading Using a Magnetometer

Gas Meter Reading Using a Magnetometer

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  • gohanG gohan

    Ok, now it makes sense. If you plot the data with the pilot using the gas, don't you still see a sine wave but with, of course, a longer period?

    dpcrD Offline
    dpcrD Offline
    dpcr
    wrote on last edited by
    #17

    @gohan Yes you do, but what about the times when there is gas flowing. If I remember correctly there was about 20 or 25 minutes for full sine wave when only the pilot was running. That SEND_FREQUENCY (1500000) was too large when the gas was actually flowing to get an accurate measurement. I just wanted to get an accurate reading of the gas flow at all flow rates. Am I missing something?

    Here are some screenshots from Domoticz for the past week:
    1_1486917738604_Screenshot from 2017-02-12 11-40-09.png 0_1486917738603_Screenshot from 2017-02-12 11-40-26.png )

    1 Reply Last reply
    0
    • gohanG gohan

      Sorry for the question, but why would you need a magnetometer to have better resolution in the measurements when you only need to count pulses? Given of course that the reed switch provides accurate readings, because if it doesn't then I understand why to use the magnetometer

      ThomasDrT Offline
      ThomasDrT Offline
      ThomasDr
      wrote on last edited by
      #18

      @gohan Hello,
      My thought is simpler.
      The original sensor is too expensive.
      With a Reedcontact I must find the right position.
      The magnetometer I could simply attach somewhere in the proximity.

      regards
      ThomasD

      gohanG 1 Reply Last reply
      0
      • ThomasDrT ThomasDr

        @gohan Hello,
        My thought is simpler.
        The original sensor is too expensive.
        With a Reedcontact I must find the right position.
        The magnetometer I could simply attach somewhere in the proximity.

        regards
        ThomasD

        gohanG Offline
        gohanG Offline
        gohan
        Mod
        wrote on last edited by
        #19

        @ThomasDr
        I see your point, but you pay the simplicity with a more complex coding ;-)

        1 Reply Last reply
        0
        • ThomasDrT ThomasDr

          Hello,

          here my sketch to form a puls:

          /***************************************************************************
            This is a library example for the HMC5883 magnentometer/compass
          
            Designed specifically to work with the Adafruit HMC5883 Breakout
            http://www.adafruit.com/products/1746
           
            *** You will also need to install the Adafruit_Sensor library! ***
          
            These displays use I2C to communicate, 2 pins are required to interface.
          
            Adafruit invests time and resources providing this open source code,
            please support Adafruit andopen-source hardware by purchasing products
            from Adafruit!
          
            Written by Kevin Townsend for Adafruit Industries with some heading example from
            Love Electronics (loveelectronics.co.uk)
           
           This program is free software: you can redistribute it and/or modify
           it under the terms of the version 3 GNU General Public License as
           published by the Free Software Foundation.
           
           This program is distributed in the hope that it will be useful,
           but WITHOUT ANY WARRANTY; without even the implied warranty of
           MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.  See the
           GNU General Public License for more details.
          
           You should have received a copy of the GNU General Public License
           along with this program.  If not, see <http://www.gnu.org/licenses/>.
          
           ***************************************************************************/
          
          #include <Wire.h>
          #include <Adafruit_Sensor.h>
          #include <Adafruit_HMC5883_U.h>
          
          /* Assign a unique ID to this sensor at the same time */
          Adafruit_HMC5883_Unified mag = Adafruit_HMC5883_Unified(12345);
          
          unsigned long t = 0;
          unsigned long counter = 0;
          bool trigger = 0;
          float out = 0.0;
          
          void setup(void) 
          {
            Serial.begin(115200);
            //Serial.println("HMC5883 Magnetometer Test"); Serial.println("");
            
            /* Initialise the sensor */
            if(!mag.begin())
            {
              /* There was a problem detecting the HMC5883 ... check your connections */
              Serial.println("Ooops, no HMC5883 detected ... Check your wiring!");
              while(1);
            }
            
            /* Display some basic information on this sensor */
            // displaySensorDetails();
          }
          
          void loop(void) 
          {
            /* Get a new sensor event */ 
            sensors_event_t event; 
            mag.getEvent(&event);
           
            /* Display the results (magnetic vector values are in micro-Tesla (uT)) */
            out = event.magnetic.y;
            if (out > -0.7 && trigger == 0)
            {
            trigger = 1;
            Serial.println(trigger);
            }
            if (out < -110.5 && trigger == 1)
            {
            trigger = 0;
            counter++;
            Serial.println(trigger);
            }
            
            if (millis() > (t+5000))
             {
             Serial.println(trigger);
             t = millis();
             }
           
            
            delay(250);
          }
          

          And here the Output, 1 Puls is 0.001 m3, first at slow flow and then with my max.

          0_1486850133246_gas-002.png

          regards
          ThomasD

          dpcrD Offline
          dpcrD Offline
          dpcr
          wrote on last edited by
          #20

          @ThomasDr Sorry not to get back to you when I saw your post, your project looks interesting. Does the HMC5983 magnetometer output something similar to the HMC5883L? I just used the HMC5883L magnetometer because I found it useful, I didn't run across it during my research.

          1 Reply Last reply
          0
          • dpcrD Offline
            dpcrD Offline
            dpcr
            wrote on last edited by
            #21

            Ran into a problem. The magnetism value changes when the outside air temperature changes which causes many incorrect readings. So my initial sketch that finds the TOP and BOTTOM of the wave is having problems so I'm in the process of trying to find another way to get some useful data out of the magnetometer. Any ideas?

            1 Reply Last reply
            0
            • gohanG Offline
              gohanG Offline
              gohan
              Mod
              wrote on last edited by gohan
              #22

              If you find a correlation between temperature and change of magnetic field, maybe you could add a thermistore and use it to compute a correction coefficient.
              Or maybe even a second magnetometer with a fixed magnet to use as reference 🤔

              dpcrD 1 Reply Last reply
              0
              • gohanG gohan

                If you find a correlation between temperature and change of magnetic field, maybe you could add a thermistore and use it to compute a correction coefficient.
                Or maybe even a second magnetometer with a fixed magnet to use as reference 🤔

                dpcrD Offline
                dpcrD Offline
                dpcr
                wrote on last edited by
                #23

                @gohan Thanks, that was what I thought initially but the changes in the magnetic forces were all over the place but did seem to coincide with the outdoor temperature. They were relatively small in comparison to the total but enough the cause problems. It was almost like the meter itself was doing this?? Since we rely so heavily on the Top and Bottom magnetic readings to not only find the top and the bottom of the "wave" but to also calculate the intervals, we made some updates to the sketch. It now calculates a new top and bottom on its own. It has been running for 12 hours and so far so good. For now we are writing the top and bottom values to EEPROM, but once I get some memory we'll store the values there.

                I did have a question that I can't seem to find a answer to - what length I2C bus can be used with out pull up resistors? The current bus being used is about 2 meters without pull up resistors and there doesn't seem to be too much noise compared to when it was only several inches . I would like to make it a little longer if possible.

                1 Reply Last reply
                0
                • gohanG Offline
                  gohanG Offline
                  gohan
                  Mod
                  wrote on last edited by
                  #24

                  Have you noticed if the magnetic forces are really temperature affected or if it is the actual rotating counter that could have other magnets (like one each group of colored digits???) ?
                  About the I2C bus I think I read it could reach 5-6 meters (of course depending on external factors)

                  dpcrD 1 Reply Last reply
                  0
                  • gohanG gohan

                    Have you noticed if the magnetic forces are really temperature affected or if it is the actual rotating counter that could have other magnets (like one each group of colored digits???) ?
                    About the I2C bus I think I read it could reach 5-6 meters (of course depending on external factors)

                    dpcrD Offline
                    dpcrD Offline
                    dpcr
                    wrote on last edited by
                    #25

                    @gohan We have had large outside temperature changes around here in the last month. Two weeks ago it was 20 DegF now it is 53 DegF. The bottom magnetic reading when it was 20 degrees outside was around 380 and things seemed to work OK. Now the bottom is 495 and problems started when it warmed up. The top doesn't seem to change as much. Not sure if this has anything to do with it, but our meter (Rockwell or Sensus does have what they call a "temperature compensation element". I assume it adjusts itself to make the meter more accurate due to temperature changes. Thanks for the info on the I2C bus.

                    1 Reply Last reply
                    0
                    • M Offline
                      M Offline
                      markcame
                      wrote on last edited by
                      #26

                      Dear All,
                      I've tried to make a gas meter sensor using the magnetometer because I've started only few weeks ago approaching mysensor setup so be patient with me...

                      I've now two problems , the first is regarding the accuracy of the measure, it seems that after I've count the number of cycles Vs the gas measured of the meter and found the value of vpp (I've used the scketch posted by dpcr) afther a while the values measured drift from the real
                      The second problem is that I'm not able to measure the flow... it gave me values very high (1249225088.00 l/min)
                      Someone have ideas what's happen ?

                      Thanks a lot

                      dpcrD 1 Reply Last reply
                      0
                      • M markcame

                        Dear All,
                        I've tried to make a gas meter sensor using the magnetometer because I've started only few weeks ago approaching mysensor setup so be patient with me...

                        I've now two problems , the first is regarding the accuracy of the measure, it seems that after I've count the number of cycles Vs the gas measured of the meter and found the value of vpp (I've used the scketch posted by dpcr) afther a while the values measured drift from the real
                        The second problem is that I'm not able to measure the flow... it gave me values very high (1249225088.00 l/min)
                        Someone have ideas what's happen ?

                        Thanks a lot

                        dpcrD Offline
                        dpcrD Offline
                        dpcr
                        wrote on last edited by
                        #27

                        @markcame Updated sketch:

                        It sounds like your pulse count is not correct, this could probably be due to your top and bottom values being incorrect.

                        One hardware change was to add some memory because the EEPROM can only handle so many cycles. I used Adafruit I2C FRAM but you can use whatever you like. This sketch uses Adafruit I2C FRAM, what I had.

                        There have been many changes since the last sketch. We found that the magnetism values were changing due to changing outside air temperatures (the top and bottom values are very important). When the arduino is turned on for the very first time (top and bottom values are not in memory) it will run for a period of 2 minutes where it will find the top and bottom values, so the gas has to be flowing during that time (turn the stove on). It then stores those values in memory. Going forward we calculate the top and bottom values on the fly to keep them updated as the magnetism values change with the outside air temperature. If not it would go through a 'auto program' every time there was a reset. The gas has to be flowing during the 'auto program' and if its summer and no gas is flowing your top and bottom values will be incorrect. During testing I powered the arduino with the serial connector to get the serial data. It is currently powered with a separate 3.3 v wall wart.

                        We removed several bugs and updated the way it calculates pulses and put a smoothing on the FLOW output.The smoothing help keep the FLOW values going down to 0 but doesn't stop it at all times.

                        I uploaded this to the Arduino to first verify the correct vector. I could have use a total vector calculation (square root of x2+y2+z2) but this would have just amplified some of the noise. Using a chosen vector worked fine but took a little more work. After finding the correct vector (sorry - first build and mount the magnetometer on the meter), download the sketch below.

                        /*This version is different in several ways.
                         * first is is using some memory (Adafruit I2C FRAM) memory to store the top and bottom. This is used to keep the top and bottom
                         * values after a restart. I guess we could have put them on the controller but can't remember why we didn't.
                         * second it will only calculate the top and bottom if the values are not in memory.
                         * third it auto calculates the top and bottom values as it is running. 
                         * the only settings that should be changed are vpp, SEND_FREQUENCY, and metric. However I am currently using
                         * Domoticz as my controller and it doesn't seem to accept English units well so for not I'm using Metric.
                         */
                        
                        
                        
                        #define MY_DEBUG
                        //#define MY_DEBUG_VERBOSE
                        #define MY_RADIO_NRF24
                        
                        #include <MySensors.h>                  
                        #include <Wire.h>                       //I2C communications library
                        #include <Adafruit_FRAM_I2C.h>          //Adafruit FRAM memory library
                        
                        #define CHILD_ID 1                      //ID of the sensor child
                        #define SLEEP_MODE false                //prevent sensor from sleeping
                        #define address 0x1E                    //0011110b, I2C 7bit address of HMC5883 magnetometer
                        
                        int top = 0;                            //highest magnetic field registered from meter (Ga)Initialize low if using autoDetectMaxMin
                        int bottom = 0;                         //lowest magnetic field registered from meter (Ga) Initialize high if using autoDetectMaxMin
                        int tol = 50;
                        unsigned long SEND_FREQUENCY = 30000;   // Minimum time between send (in milliseconds). We don't want to spam the gateway.
                        
                        bool metric = true;                     //sets units to Metric or English TODO: move to void setup()
                        bool pcReceived = false;                //whether or not the gw has sent us a pulse count
                        bool autoDetect = false;                //true if the program is auto detecting Top and Bottom
                        bool rising = true;                     //whether or not a pulse has been triggered
                        bool safe = false;                      //whether or not it is safe to switch directions
                        unsigned long pulsecount = 0;           //total number of pulses measured ever
                        unsigned long oldPulseCount = 0;        //old total
                        double vpp = metric ? 0.160891193181 : 0.00568124219857;//Volume of gas per pulse
                        unsigned long lastSend = 0;             //time since last transmission - msec
                        double volume = 0;                      //Cumulative amount of gas measured
                        const int len = 3;                      //number of flow rate measurements to save
                        double flow [len];                      //array of previous gas flow rate measurements
                        double avgFlow = 0;                     //average of all elements in flow array
                        double oldAvgFlow = 0;                  //previous average flow
                        int y = 0;                              //magnetic field reading
                        int oldy = 0;                           //previous magnetic field reading
                        int newTop = -9000;                         //potential new Top
                        int newBottom = 9000;                  //potential new Bottom
                        int totDividers = 10;                   //Number of dividers
                        int increment = 0;                      //space b/w dividers
                        int counter = 0;                        //used to count pulses over periods longer than SEND_FREQUENCY
                        int topAddr = 0;                        //address of TOP in FRAM
                        int bottomAddr = topAddr + 2;           //address of BOTTOM in FRAM
                        
                        MyMessage flowMsg(CHILD_ID,V_FLOW);
                        MyMessage volumeMsg(CHILD_ID,V_VOLUME);
                        MyMessage lastCounterMsg(CHILD_ID,V_VAR1);
                        
                        Adafruit_FRAM_I2C fram = Adafruit_FRAM_I2C();
                        
                        void setup(){
                          //Initialize Serial, I2C, and FRAM communications
                          Serial.begin(9600);
                          Wire.begin();
                          fram.begin();
                        
                          // Fetch last known pulse count value from gw
                          request(CHILD_ID, V_VAR1);
                          
                          //Put the HMC5883 IC into the correct operating mode
                          Wire.beginTransmission(address); //open communication with HMC5883
                          Wire.write(0x02); //select mode register
                          Wire.write(0x00); //continuous measurement mode
                          Wire.endTransmission();
                        
                          //get Top and Bottom from FRAM. addresses are hard-coded seeing as there are only 2
                          newTop = readInt(topAddr);
                          newBottom = readInt(bottomAddr);
                          updateBounds();
                          
                          //WARNING: MAKE SURE GAS IS RUNNING ON FIRST RUNNING OF THIS PROGRAM!!!
                          if(top == 0 && bottom == 0){    
                            autoDetect = true;
                            newTop = -9000;
                            newBottom = 9000;
                            
                            //determine max and min magnetic field strength over a few minutes
                            Serial.println("FRAM has been cleared. Auto-detecting max and min magnetic field reading.");
                            Serial.println("WARNING: MAKE SURE GAS IS RUNNING!!");
                            lastSend = millis();
                            
                            while(millis() - lastSend < 120000){
                              y = readMag();
                              detectMaxMin();
                        
                              //display details
                              Serial.print("y: ");
                              Serial.print(y);
                              Serial.print("  Top: ");
                              Serial.print(newTop);
                              Serial.print("  Bottom: ");
                              Serial.print(newBottom);
                              unsigned long remainingTime = 120000 + lastSend - millis();
                              Serial.print("  Time remaining: ");
                              Serial.print(remainingTime / 60000);
                              Serial.print(":");
                              remainingTime = (remainingTime % 60000) / 1000;
                              if(remainingTime >= 10){
                                Serial.println(remainingTime);
                              }
                              else{
                                Serial.print("0");
                                Serial.println(remainingTime);
                              }
                            }
                        
                            updateBounds();
                            autoDetect = false;
                          }
                        
                          y = readMag();
                          oldy = readMag();
                          while(abs(y - oldy) < increment / 2){ //wait until difference b/w y and oldy is greater than half an increment
                            y = readMag();
                          }
                          rising = (y > oldy);
                          Serial.println(rising ? "Magnetic field is rising" : "Magnetic field is falling");
                        }
                        
                        void presentation()
                        {
                            // Send the sketch version information to the gateway and Controller
                            sendSketchInfo("Gas Meter", "0.6 (2/24/17)");
                        
                            // Register this device as Gas sensor
                            present(CHILD_ID, S_GAS);
                        }
                        
                        void loop(){
                          if (!pcReceived) {
                            //Last Pulsecount not yet received from controller, request it again
                            request(CHILD_ID, V_VAR1);
                            return;
                          }
                          
                          //detecting magnetic pulses - variable boundary method
                          while(millis() - lastSend < SEND_FREQUENCY){
                            //check if the signal has significantly increased/decreased
                            if(abs(oldy - y) > increment){
                              pulsecount ++;
                              //increment or decrement oldy by one increment based on direction
                              oldy += rising ? increment : -1 * increment;     
                              safe = false;             //reset safe now that oldy has updated     
                            }
                            //check if the signal has recently switched directions
                            else if(safe){                  //first make sure y has moved a significant distance from oldy
                              if((rising && y <= oldy) || (!rising && y >= oldy)){
                                pulsecount ++;              //add one extra pulse
                                rising = !rising;           //update direction
                                safe = false;
                              }
                            }
                            
                            //take another reading
                            y = readMag();
                            //check if y has moved a significant distance from oldy
                            if(abs(y - oldy) > tol / 2){
                              safe = true;
                            }
                            
                            //update newTop and newBottom
                            detectMaxMin();                
                          }
                          
                          //shift all flow array elements to the right by 1, ignore last element
                          for(int idx = len - 1; idx > 0; idx--){
                            flow[idx] = flow[idx - 1];
                          }
                          //calculate newest flow reading and store it as first element in flow array
                          flow[0] = (double)(pulsecount - oldPulseCount) * (double)vpp * 60000.0 / (double)SEND_FREQUENCY;
                          //display flow array state
                          Serial.print("Flow Array State: [");
                          for(int idx = 0; idx < len - 1; idx++){
                            Serial.print(flow[idx]);
                            Serial.print("|");
                          }
                          Serial.print(flow[len - 1]);
                          Serial.println("]");
                          //calculate average flow
                          avgFlow = 0;                                //reset avgFlow
                          for(int idx = 0; idx < len; idx++){         //calculate weighted sum of all elements in flow array
                            avgFlow += (flow[idx] * (len - idx));
                          }
                          avgFlow /= (len * (len + 1) / 2);           //divide by triangle number of elements to get linear weighted average
                          Serial.print("Average flow: ");             //display average flow
                          Serial.println(avgFlow);
                          //send flow message if avgFlow has changed
                          if(avgFlow != oldAvgFlow){
                            oldAvgFlow = avgFlow;
                            send(flowMsg.set(avgFlow, 2));
                          }
                        
                          //send updated cumulative pulse count and volume data, if necessary
                          if(pulsecount != oldPulseCount){    
                            //calculate volume
                            volume = (double)pulsecount * (double)vpp / (metric ? 1000.0 : 1);
                        
                            //send pulse count and volume data to gw
                            send(lastCounterMsg.set(pulsecount));
                            send(volumeMsg.set(volume, 3));
                        
                            counter += (pulsecount - oldPulseCount);      //update counter
                            if(counter >= ((totDividers + 1) * 2)){
                              updateBounds();                 //update bounds if at least 1 cycle has been read
                              counter = 0;                    //reset counter
                            }
                        
                            oldPulseCount = pulsecount;              //update old total
                          }
                        
                          lastSend = millis();
                          
                        }
                        
                        void receive(const MyMessage &message)
                        {
                          if (message.type==V_VAR1) {
                            unsigned long gwPulseCount=message.getULong();
                            pulsecount = gwPulseCount;
                            oldPulseCount = pulsecount;
                            Serial.print("Received last pulse count from gw:");
                            Serial.println(pulsecount);
                            pcReceived = true;
                            lastSend = millis();
                            //set magnetic field starting point
                            oldy = readMag();
                            y = readMag();
                          }
                        }
                        
                        void updateBounds(){
                          if(((top + tol) != newTop) && ((bottom - tol) != newBottom)){   //check if anything has actually changed
                            //lock in Top and Bottom
                            top = newTop - tol;
                            bottom = newBottom + tol;
                            
                            //recalculate increment to match new top and bottom
                            increment = (top - bottom) / totDividers;
                          
                            //reset newTop and newBottom
                            newTop = -9000;
                            newBottom = 9000;
                          
                            //store updated Top and Bottom in FRAM
                            writeInt(topAddr,top);
                            writeInt(bottomAddr,bottom);
                        
                            //reset newTop and newBottom
                            newTop = -9000;
                            newBottom = 9000;
                          
                            //display new bounds
                            Serial.println("NEW BOUNDARIES SET:");
                            Serial.print("Top = ");
                            Serial.println(top);
                            Serial.print("Bottom = ");
                            Serial.println(bottom);
                            Serial.print("Increment = ");
                            Serial.println(increment);
                          }
                        }
                        
                        void detectMaxMin(){
                          if(y > newTop){
                                newTop = y;                    //update newTop if new max has been detected
                              }
                          else if(y < newBottom){
                            newBottom = y;                     //update newBottom if new min has been detected
                          }
                        }
                        
                        void writeInt(int addr, int val){       //write an int value to memory
                          byte b = highByte(val);
                          fram.write8(addr,b);
                          b = lowByte(val);
                          fram.write8(addr + 1,b);
                        }
                        
                        int readInt(int addr){                  //read an int value from memory
                          int result = 0;
                          result += (int)fram.read8(addr);
                          result = result << 8;
                          result += (int)fram.read8(addr + 1);
                          return result;
                        }
                        
                        int readMag(){
                          int x = 0, z = 0;
                          
                          //Tell the HMC5883 where to begin reading data
                          Wire.beginTransmission(address);
                          Wire.write(0x03); //select register 3, X MSB register - was called Wire.send but the compiler had an error and said to rename to to Wire.write
                          Wire.endTransmission();
                        
                          //Read data from each axis, 2 registers per axis
                          Wire.requestFrom(address, 6);
                          if(6<=Wire.available()){
                            x = Wire.read()<<8; //X msb
                            x |= Wire.read(); //X lsb
                            z = Wire.read()<<8; //Z msb
                            z |= Wire.read(); //Z lsb
                            y = Wire.read()<<8; //Y msb
                            y |= Wire.read(); //Y lsb
                          }
                        
                          if(!autoDetect){
                            //show real-time magnetic field, pulse count, and pulse count total
                            Serial.print("y: ");
                            Serial.print(y);
                            Serial.print(rising ? "  Rising, " : "  Falling, ");
                            Serial.print("next pulse at: ");
                            Serial.print(rising ? oldy + increment : oldy - increment);
                            Serial.print("  Current Number of Pulses: ");
                            Serial.print(pulsecount - oldPulseCount);
                            Serial.print("  Last Total Pulse Count Sent to GW: ");
                            Serial.println(oldPulseCount);
                          }
                          
                          return y;
                         
                        }
                        

                        I still have not verified the vpp with the meter but I know it's close. When the water heater is on it Domoticz says I'm flowing enough gas for 30,500 BTU/H. The water heater has an input rating of 28,000 BTU/H.

                        Hope this helps, please let me know if you have any questions. I will try to add some pics.

                        M 1 Reply Last reply
                        1
                        • dpcrD dpcr

                          @markcame Updated sketch:

                          It sounds like your pulse count is not correct, this could probably be due to your top and bottom values being incorrect.

                          One hardware change was to add some memory because the EEPROM can only handle so many cycles. I used Adafruit I2C FRAM but you can use whatever you like. This sketch uses Adafruit I2C FRAM, what I had.

                          There have been many changes since the last sketch. We found that the magnetism values were changing due to changing outside air temperatures (the top and bottom values are very important). When the arduino is turned on for the very first time (top and bottom values are not in memory) it will run for a period of 2 minutes where it will find the top and bottom values, so the gas has to be flowing during that time (turn the stove on). It then stores those values in memory. Going forward we calculate the top and bottom values on the fly to keep them updated as the magnetism values change with the outside air temperature. If not it would go through a 'auto program' every time there was a reset. The gas has to be flowing during the 'auto program' and if its summer and no gas is flowing your top and bottom values will be incorrect. During testing I powered the arduino with the serial connector to get the serial data. It is currently powered with a separate 3.3 v wall wart.

                          We removed several bugs and updated the way it calculates pulses and put a smoothing on the FLOW output.The smoothing help keep the FLOW values going down to 0 but doesn't stop it at all times.

                          I uploaded this to the Arduino to first verify the correct vector. I could have use a total vector calculation (square root of x2+y2+z2) but this would have just amplified some of the noise. Using a chosen vector worked fine but took a little more work. After finding the correct vector (sorry - first build and mount the magnetometer on the meter), download the sketch below.

                          /*This version is different in several ways.
                           * first is is using some memory (Adafruit I2C FRAM) memory to store the top and bottom. This is used to keep the top and bottom
                           * values after a restart. I guess we could have put them on the controller but can't remember why we didn't.
                           * second it will only calculate the top and bottom if the values are not in memory.
                           * third it auto calculates the top and bottom values as it is running. 
                           * the only settings that should be changed are vpp, SEND_FREQUENCY, and metric. However I am currently using
                           * Domoticz as my controller and it doesn't seem to accept English units well so for not I'm using Metric.
                           */
                          
                          
                          
                          #define MY_DEBUG
                          //#define MY_DEBUG_VERBOSE
                          #define MY_RADIO_NRF24
                          
                          #include <MySensors.h>                  
                          #include <Wire.h>                       //I2C communications library
                          #include <Adafruit_FRAM_I2C.h>          //Adafruit FRAM memory library
                          
                          #define CHILD_ID 1                      //ID of the sensor child
                          #define SLEEP_MODE false                //prevent sensor from sleeping
                          #define address 0x1E                    //0011110b, I2C 7bit address of HMC5883 magnetometer
                          
                          int top = 0;                            //highest magnetic field registered from meter (Ga)Initialize low if using autoDetectMaxMin
                          int bottom = 0;                         //lowest magnetic field registered from meter (Ga) Initialize high if using autoDetectMaxMin
                          int tol = 50;
                          unsigned long SEND_FREQUENCY = 30000;   // Minimum time between send (in milliseconds). We don't want to spam the gateway.
                          
                          bool metric = true;                     //sets units to Metric or English TODO: move to void setup()
                          bool pcReceived = false;                //whether or not the gw has sent us a pulse count
                          bool autoDetect = false;                //true if the program is auto detecting Top and Bottom
                          bool rising = true;                     //whether or not a pulse has been triggered
                          bool safe = false;                      //whether or not it is safe to switch directions
                          unsigned long pulsecount = 0;           //total number of pulses measured ever
                          unsigned long oldPulseCount = 0;        //old total
                          double vpp = metric ? 0.160891193181 : 0.00568124219857;//Volume of gas per pulse
                          unsigned long lastSend = 0;             //time since last transmission - msec
                          double volume = 0;                      //Cumulative amount of gas measured
                          const int len = 3;                      //number of flow rate measurements to save
                          double flow [len];                      //array of previous gas flow rate measurements
                          double avgFlow = 0;                     //average of all elements in flow array
                          double oldAvgFlow = 0;                  //previous average flow
                          int y = 0;                              //magnetic field reading
                          int oldy = 0;                           //previous magnetic field reading
                          int newTop = -9000;                         //potential new Top
                          int newBottom = 9000;                  //potential new Bottom
                          int totDividers = 10;                   //Number of dividers
                          int increment = 0;                      //space b/w dividers
                          int counter = 0;                        //used to count pulses over periods longer than SEND_FREQUENCY
                          int topAddr = 0;                        //address of TOP in FRAM
                          int bottomAddr = topAddr + 2;           //address of BOTTOM in FRAM
                          
                          MyMessage flowMsg(CHILD_ID,V_FLOW);
                          MyMessage volumeMsg(CHILD_ID,V_VOLUME);
                          MyMessage lastCounterMsg(CHILD_ID,V_VAR1);
                          
                          Adafruit_FRAM_I2C fram = Adafruit_FRAM_I2C();
                          
                          void setup(){
                            //Initialize Serial, I2C, and FRAM communications
                            Serial.begin(9600);
                            Wire.begin();
                            fram.begin();
                          
                            // Fetch last known pulse count value from gw
                            request(CHILD_ID, V_VAR1);
                            
                            //Put the HMC5883 IC into the correct operating mode
                            Wire.beginTransmission(address); //open communication with HMC5883
                            Wire.write(0x02); //select mode register
                            Wire.write(0x00); //continuous measurement mode
                            Wire.endTransmission();
                          
                            //get Top and Bottom from FRAM. addresses are hard-coded seeing as there are only 2
                            newTop = readInt(topAddr);
                            newBottom = readInt(bottomAddr);
                            updateBounds();
                            
                            //WARNING: MAKE SURE GAS IS RUNNING ON FIRST RUNNING OF THIS PROGRAM!!!
                            if(top == 0 && bottom == 0){    
                              autoDetect = true;
                              newTop = -9000;
                              newBottom = 9000;
                              
                              //determine max and min magnetic field strength over a few minutes
                              Serial.println("FRAM has been cleared. Auto-detecting max and min magnetic field reading.");
                              Serial.println("WARNING: MAKE SURE GAS IS RUNNING!!");
                              lastSend = millis();
                              
                              while(millis() - lastSend < 120000){
                                y = readMag();
                                detectMaxMin();
                          
                                //display details
                                Serial.print("y: ");
                                Serial.print(y);
                                Serial.print("  Top: ");
                                Serial.print(newTop);
                                Serial.print("  Bottom: ");
                                Serial.print(newBottom);
                                unsigned long remainingTime = 120000 + lastSend - millis();
                                Serial.print("  Time remaining: ");
                                Serial.print(remainingTime / 60000);
                                Serial.print(":");
                                remainingTime = (remainingTime % 60000) / 1000;
                                if(remainingTime >= 10){
                                  Serial.println(remainingTime);
                                }
                                else{
                                  Serial.print("0");
                                  Serial.println(remainingTime);
                                }
                              }
                          
                              updateBounds();
                              autoDetect = false;
                            }
                          
                            y = readMag();
                            oldy = readMag();
                            while(abs(y - oldy) < increment / 2){ //wait until difference b/w y and oldy is greater than half an increment
                              y = readMag();
                            }
                            rising = (y > oldy);
                            Serial.println(rising ? "Magnetic field is rising" : "Magnetic field is falling");
                          }
                          
                          void presentation()
                          {
                              // Send the sketch version information to the gateway and Controller
                              sendSketchInfo("Gas Meter", "0.6 (2/24/17)");
                          
                              // Register this device as Gas sensor
                              present(CHILD_ID, S_GAS);
                          }
                          
                          void loop(){
                            if (!pcReceived) {
                              //Last Pulsecount not yet received from controller, request it again
                              request(CHILD_ID, V_VAR1);
                              return;
                            }
                            
                            //detecting magnetic pulses - variable boundary method
                            while(millis() - lastSend < SEND_FREQUENCY){
                              //check if the signal has significantly increased/decreased
                              if(abs(oldy - y) > increment){
                                pulsecount ++;
                                //increment or decrement oldy by one increment based on direction
                                oldy += rising ? increment : -1 * increment;     
                                safe = false;             //reset safe now that oldy has updated     
                              }
                              //check if the signal has recently switched directions
                              else if(safe){                  //first make sure y has moved a significant distance from oldy
                                if((rising && y <= oldy) || (!rising && y >= oldy)){
                                  pulsecount ++;              //add one extra pulse
                                  rising = !rising;           //update direction
                                  safe = false;
                                }
                              }
                              
                              //take another reading
                              y = readMag();
                              //check if y has moved a significant distance from oldy
                              if(abs(y - oldy) > tol / 2){
                                safe = true;
                              }
                              
                              //update newTop and newBottom
                              detectMaxMin();                
                            }
                            
                            //shift all flow array elements to the right by 1, ignore last element
                            for(int idx = len - 1; idx > 0; idx--){
                              flow[idx] = flow[idx - 1];
                            }
                            //calculate newest flow reading and store it as first element in flow array
                            flow[0] = (double)(pulsecount - oldPulseCount) * (double)vpp * 60000.0 / (double)SEND_FREQUENCY;
                            //display flow array state
                            Serial.print("Flow Array State: [");
                            for(int idx = 0; idx < len - 1; idx++){
                              Serial.print(flow[idx]);
                              Serial.print("|");
                            }
                            Serial.print(flow[len - 1]);
                            Serial.println("]");
                            //calculate average flow
                            avgFlow = 0;                                //reset avgFlow
                            for(int idx = 0; idx < len; idx++){         //calculate weighted sum of all elements in flow array
                              avgFlow += (flow[idx] * (len - idx));
                            }
                            avgFlow /= (len * (len + 1) / 2);           //divide by triangle number of elements to get linear weighted average
                            Serial.print("Average flow: ");             //display average flow
                            Serial.println(avgFlow);
                            //send flow message if avgFlow has changed
                            if(avgFlow != oldAvgFlow){
                              oldAvgFlow = avgFlow;
                              send(flowMsg.set(avgFlow, 2));
                            }
                          
                            //send updated cumulative pulse count and volume data, if necessary
                            if(pulsecount != oldPulseCount){    
                              //calculate volume
                              volume = (double)pulsecount * (double)vpp / (metric ? 1000.0 : 1);
                          
                              //send pulse count and volume data to gw
                              send(lastCounterMsg.set(pulsecount));
                              send(volumeMsg.set(volume, 3));
                          
                              counter += (pulsecount - oldPulseCount);      //update counter
                              if(counter >= ((totDividers + 1) * 2)){
                                updateBounds();                 //update bounds if at least 1 cycle has been read
                                counter = 0;                    //reset counter
                              }
                          
                              oldPulseCount = pulsecount;              //update old total
                            }
                          
                            lastSend = millis();
                            
                          }
                          
                          void receive(const MyMessage &message)
                          {
                            if (message.type==V_VAR1) {
                              unsigned long gwPulseCount=message.getULong();
                              pulsecount = gwPulseCount;
                              oldPulseCount = pulsecount;
                              Serial.print("Received last pulse count from gw:");
                              Serial.println(pulsecount);
                              pcReceived = true;
                              lastSend = millis();
                              //set magnetic field starting point
                              oldy = readMag();
                              y = readMag();
                            }
                          }
                          
                          void updateBounds(){
                            if(((top + tol) != newTop) && ((bottom - tol) != newBottom)){   //check if anything has actually changed
                              //lock in Top and Bottom
                              top = newTop - tol;
                              bottom = newBottom + tol;
                              
                              //recalculate increment to match new top and bottom
                              increment = (top - bottom) / totDividers;
                            
                              //reset newTop and newBottom
                              newTop = -9000;
                              newBottom = 9000;
                            
                              //store updated Top and Bottom in FRAM
                              writeInt(topAddr,top);
                              writeInt(bottomAddr,bottom);
                          
                              //reset newTop and newBottom
                              newTop = -9000;
                              newBottom = 9000;
                            
                              //display new bounds
                              Serial.println("NEW BOUNDARIES SET:");
                              Serial.print("Top = ");
                              Serial.println(top);
                              Serial.print("Bottom = ");
                              Serial.println(bottom);
                              Serial.print("Increment = ");
                              Serial.println(increment);
                            }
                          }
                          
                          void detectMaxMin(){
                            if(y > newTop){
                                  newTop = y;                    //update newTop if new max has been detected
                                }
                            else if(y < newBottom){
                              newBottom = y;                     //update newBottom if new min has been detected
                            }
                          }
                          
                          void writeInt(int addr, int val){       //write an int value to memory
                            byte b = highByte(val);
                            fram.write8(addr,b);
                            b = lowByte(val);
                            fram.write8(addr + 1,b);
                          }
                          
                          int readInt(int addr){                  //read an int value from memory
                            int result = 0;
                            result += (int)fram.read8(addr);
                            result = result << 8;
                            result += (int)fram.read8(addr + 1);
                            return result;
                          }
                          
                          int readMag(){
                            int x = 0, z = 0;
                            
                            //Tell the HMC5883 where to begin reading data
                            Wire.beginTransmission(address);
                            Wire.write(0x03); //select register 3, X MSB register - was called Wire.send but the compiler had an error and said to rename to to Wire.write
                            Wire.endTransmission();
                          
                            //Read data from each axis, 2 registers per axis
                            Wire.requestFrom(address, 6);
                            if(6<=Wire.available()){
                              x = Wire.read()<<8; //X msb
                              x |= Wire.read(); //X lsb
                              z = Wire.read()<<8; //Z msb
                              z |= Wire.read(); //Z lsb
                              y = Wire.read()<<8; //Y msb
                              y |= Wire.read(); //Y lsb
                            }
                          
                            if(!autoDetect){
                              //show real-time magnetic field, pulse count, and pulse count total
                              Serial.print("y: ");
                              Serial.print(y);
                              Serial.print(rising ? "  Rising, " : "  Falling, ");
                              Serial.print("next pulse at: ");
                              Serial.print(rising ? oldy + increment : oldy - increment);
                              Serial.print("  Current Number of Pulses: ");
                              Serial.print(pulsecount - oldPulseCount);
                              Serial.print("  Last Total Pulse Count Sent to GW: ");
                              Serial.println(oldPulseCount);
                            }
                            
                            return y;
                           
                          }
                          

                          I still have not verified the vpp with the meter but I know it's close. When the water heater is on it Domoticz says I'm flowing enough gas for 30,500 BTU/H. The water heater has an input rating of 28,000 BTU/H.

                          Hope this helps, please let me know if you have any questions. I will try to add some pics.

                          M Offline
                          M Offline
                          markcame
                          wrote on last edited by markcame
                          #28

                          @dpcr I've tried the sketch but seems something is wrong, I've modified it for using my controller to store the top and bottom values and this function very well I'm able to check on the serial that the values are correctly retrieved and stored, but during the running after some cycles start counting pulse at every reading of magnetic field

                          M dpcrD 2 Replies Last reply
                          0
                          • M markcame

                            @dpcr I've tried the sketch but seems something is wrong, I've modified it for using my controller to store the top and bottom values and this function very well I'm able to check on the serial that the values are correctly retrieved and stored, but during the running after some cycles start counting pulse at every reading of magnetic field

                            M Offline
                            M Offline
                            markcame
                            wrote on last edited by
                            #29

                            I've try to analyze the program on the old sketch everything are good except the flow rate, I've found an error when you perform the shift of the element on an index this is the reason because the number reported wrong to the gateway.

                            I want to use the new sketch but i have two question, the first is that i didn't understand the pulse count

                            while(millis() - lastSend < SEND_FREQUENCY){
                               //check if the signal has significantly increased/decreased
                               if(abs(oldy - y) > increment){
                                 pulsecount ++;
                                 //increment or decrement oldy by oInsert Code Herene increment based on direction
                                 oldy += rising ? increment : -1 * increment;     
                                 safe = false;             //reset safe now that oldy has updated     
                               }
                               //check if the signal has recently switched directions
                               else if(safe){                  //first make sure y has moved a significant distance from oldy
                                 if((rising && y <= oldy) || (!rising && y >= oldy)){
                                   pulsecount ++;              //add one extra pulse
                                   rising = !rising;           //update direction
                                   safe = false;
                                 }
                               }
                               
                               //take another reading
                               y = readMag();Insert Code Here
                               //check if y has moved a significant distance from oldy
                               if(abs(y - oldy) > tol / 2){Insert Code Here
                                 safe = true;Insert Code Here
                               }
                               
                               //update newTop and newBottom
                               detectMaxMin();                
                             }
                            

                            and the second is about the initialization of variables retrieved from the FRAM , i i have understand to start the "calibration" you need to put 50 and -50 on the memory otherwise the right condition was not triggered right ?
                            i didn't use the FRAM but I've coded to retrieve form the controller

                             //get Top and Bottom from controller***********************
                             Serial.println("Ask for top value @ controller");
                             //Get Last top
                             request(CHILD_ID, V_VAR2);
                                
                             Serial.println("Ask for bottom value @ controller");
                             //Get Last bottom
                             request(CHILD_ID, V_VAR3);
                             
                             wait(2000, 2, V_VAR1);
                             wait(2000, 2, V_VAR2);
                             wait(2000, 2, V_VAR3);
                             Serial.println("Variables Succesfully Retrived from GW");
                             //************************************************************  
                            
                            1 Reply Last reply
                            0
                            • M markcame

                              @dpcr I've tried the sketch but seems something is wrong, I've modified it for using my controller to store the top and bottom values and this function very well I'm able to check on the serial that the values are correctly retrieved and stored, but during the running after some cycles start counting pulse at every reading of magnetic field

                              dpcrD Offline
                              dpcrD Offline
                              dpcr
                              wrote on last edited by
                              #30

                              @markcame Not sure if I understand you. It still sounds like your not finding your top and bottom values. It works and still is working on my set up. The reason the top and bottom values are so important is the sketch takes those values and divides the difference into sections (totDividers). Those calculated values must be in the range of what the magnetometer is reading. If they don't the pulse counts will be all over the place or none at all. What are your top and bottom values and what are you top and bottom values received from the magnetometer?

                              M 1 Reply Last reply
                              0
                              • dpcrD dpcr

                                @markcame Not sure if I understand you. It still sounds like your not finding your top and bottom values. It works and still is working on my set up. The reason the top and bottom values are so important is the sketch takes those values and divides the difference into sections (totDividers). Those calculated values must be in the range of what the magnetometer is reading. If they don't the pulse counts will be all over the place or none at all. What are your top and bottom values and what are you top and bottom values received from the magnetometer?

                                M Offline
                                M Offline
                                markcame
                                wrote on last edited by
                                #31

                                @dpcr They find corect top and bottom, and start to pulse but after first recalculation of bounds they statrs to count a pulse for every readings.

                                dpcrD 1 Reply Last reply
                                0
                                • M markcame

                                  @dpcr They find corect top and bottom, and start to pulse but after first recalculation of bounds they statrs to count a pulse for every readings.

                                  dpcrD Offline
                                  dpcrD Offline
                                  dpcr
                                  wrote on last edited by
                                  #32

                                  @markcame what is the "next pulse at" reading? This happened to me as well when I was testing it but we changed a few this and it worked OK.

                                  dpcrD 1 Reply Last reply
                                  0
                                  • dpcrD dpcr

                                    @markcame what is the "next pulse at" reading? This happened to me as well when I was testing it but we changed a few this and it worked OK.

                                    dpcrD Offline
                                    dpcrD Offline
                                    dpcr
                                    wrote on last edited by
                                    #33

                                    @dpcr Are you using VAR1 for the pulse count? The reason why we didn't store the top and bottom values on the GW was if the GW went down for any reason we could still keep a pulse count. But it should still work if you have a connection to your GW and controller.

                                    Here are some results from Domoticz. As you can see last Friday I had a spike. This was due to some of the same problems you are having. It has been running fine for the past several days since the last upgrade. I am using the same sketch that I posted.

                                    0_1488408954566_chart.png 0_1488408961804_chart (1).png 0_1488408967898_chart (2).png

                                    I haven't figure out how to remove the Energy (Wh) from the gas usage or the word Waterflow.

                                    As for the fixing of the excessive pulse counts I also at times had he same problem as well. But make sure that your top and bottoms are correct first. If they are and your "next pulse at" number is just being bypassed and the pulse count keeps going up the solution was to reorder the code. Not sure how that helped but it did. I'm not the software guy in this project, my son is. But I know most of what is going on with it. If it continues to give you problems let me know, post your code and I'll get him to look at it.

                                    The memory or GW numbers should be 0 but it not too critical if you are there to start it. It will recalculate the top and bottom values automatically after there has been 22 pulses within a send frequency. Just turn the stove or gas on so there is plenty of flow and download the sketch. It should either start reading the magnetic values and count pulses or start the time to find the top and bottom.

                                    What do you mean by not understanding the pulse count? Are you sending any flow or volume data? Sorry if this jumps around but I'm in the process of doing something else and I'm distracted. Thanks for you patience.

                                    M 1 Reply Last reply
                                    0
                                    • dpcrD Offline
                                      dpcrD Offline
                                      dpcr
                                      wrote on last edited by dpcr
                                      #34

                                      Here are some pics

                                      1_1489340820150_IMG_20170301_183630.jpg 0_1489340820148_IMG_20170301_183454.jpg

                                      I hopefully want to re-size the magnetometer enclosure and make the mounting more permanent.

                                      1 Reply Last reply
                                      0
                                      • dpcrD dpcr

                                        @dpcr Are you using VAR1 for the pulse count? The reason why we didn't store the top and bottom values on the GW was if the GW went down for any reason we could still keep a pulse count. But it should still work if you have a connection to your GW and controller.

                                        Here are some results from Domoticz. As you can see last Friday I had a spike. This was due to some of the same problems you are having. It has been running fine for the past several days since the last upgrade. I am using the same sketch that I posted.

                                        0_1488408954566_chart.png 0_1488408961804_chart (1).png 0_1488408967898_chart (2).png

                                        I haven't figure out how to remove the Energy (Wh) from the gas usage or the word Waterflow.

                                        As for the fixing of the excessive pulse counts I also at times had he same problem as well. But make sure that your top and bottoms are correct first. If they are and your "next pulse at" number is just being bypassed and the pulse count keeps going up the solution was to reorder the code. Not sure how that helped but it did. I'm not the software guy in this project, my son is. But I know most of what is going on with it. If it continues to give you problems let me know, post your code and I'll get him to look at it.

                                        The memory or GW numbers should be 0 but it not too critical if you are there to start it. It will recalculate the top and bottom values automatically after there has been 22 pulses within a send frequency. Just turn the stove or gas on so there is plenty of flow and download the sketch. It should either start reading the magnetic values and count pulses or start the time to find the top and bottom.

                                        What do you mean by not understanding the pulse count? Are you sending any flow or volume data? Sorry if this jumps around but I'm in the process of doing something else and I'm distracted. Thanks for you patience.

                                        M Offline
                                        M Offline
                                        markcame
                                        wrote on last edited by markcame
                                        #35

                                        @dpcr Yes I use var1 for pulse count Var2 for Top and Var3 for bottom

                                        if the retrieve of value from Gw/Controller is fine get the last Top and Bottom otherwise if retrieve fails after power cycle use locally hard coded, if the retrieve is 0 for TOP and BOTTOM starts auto-detect (gas must be flow) this happens on first run or if you want to manually starts a recalculation.

                                        I think that the problem of spike... maybe related to a non triggering of top or bottom after magnetic field change due to temperature so pulse count going up until new top and bottom was recalculated and applied, there are a control over max pulse for cycle ?

                                        for the count up probably there are a part of code time spending and the reading jump ?

                                        on version V3.6304 of domoticz m3/h are displayed fine if you select gas type counter .... for flow maybe is still water flow reported.

                                        for the pulse count i meaning looking at the code that you take a period then divide in division and trigger a pulse for every division is passed but i didn't understand if the metodology for counting pulse changed on the old and on the new code

                                        here the code i have modified is a mix of old and new code you have posted plus the support to store on controller and a chek for not count more than todividers on rising or falling , i want to test if i can improve the count or not...

                                        /*
                                         * 
                                         * 
                                         * 
                                         * 
                                         * Currently the autoDetectMaxMin in set to true which will find the TOP and BOTTOM of the wave, however if you want 
                                         * to use it the gas must be flowing.
                                         */
                                        
                                        
                                        
                                        #define MY_DEBUG
                                        #define MY_RADIO_NRF24
                                        
                                        #include <MySensors.h>                  
                                        #include <Wire.h>                       //I2C Arduino Library
                                        
                                        #define CHILD_ID 1                      //ID of the sensor child
                                        #define SLEEP_MODE false                //prevent sensor from sleeping
                                        #define address 0x1E                    //0011110b, I2C 7bit address of HMC5883
                                        
                                        int TOP = 0;                            //highest magnetic field registered from meter (Ga)Initialize low if using AutoDetectMaxMin
                                        int BOTTOM = 0;                         //lowest magnetic field registered from meter (Ga) Initialize high if using AutoDetectMaxMin
                                        int NewTop=-9000;
                                        int NewBottom=9000;
                                        int tol = 50;
                                        unsigned long SEND_FREQUENCY = 30000;   // Minimum time between send (in milliseconds). We don't want to spam the gateway.
                                        
                                        bool metric = true;                     //sets units to Metric or English
                                        bool autoDetectMaxMin = false;           //lets Arduino decide the values for TOP and BOTTOM
                                        bool pcReceived = false;                //whether or not the gw has sent us a pulse count
                                        bool rising = true;                     //whether or not a pulse has been triggered
                                        bool inside = true;                     //whether the magnetic field is within TOP and BOTTOM limits
                                        unsigned long pulsecount = 0;           //total number of pulses measured ever
                                        unsigned long oldPulseCount = 0;        //old total
                                        double vpp = 0.12;                      //Volume of gas per pulse
                                        unsigned long lastSend = 0;             //time since last transmission - msec
                                        double volume = 0;                      //Cumulative amount of gas measured
                                        const int len = 3;                      //number of flow rate measurements to save
                                        double flow [len];                      //array of previous gas flow rate measurements
                                        double avgFlow = 0;                     //average of all elements in flow array
                                        double oldAvgFlow = 0;                  //previous average flow
                                        int divider = 1;                        //Current divider
                                        int totDividers = 10;                    //Number of dividers
                                        int increment = (TOP - BOTTOM) / totDividers;   //space b/w dividers
                                        int newTop = -9000;                     //potential new Top
                                        int newBottom = 9000;                   //potential new Bottom
                                        int counter=0;
                                        
                                        MyMessage flowMsg(CHILD_ID,V_FLOW);
                                        MyMessage volumeMsg(CHILD_ID,V_VOLUME);
                                        MyMessage lastCounterMsg(CHILD_ID,V_VAR1);
                                        MyMessage lastTopMsg(CHILD_ID,V_VAR2);
                                        MyMessage lastBottomMsg(CHILD_ID,V_VAR3);
                                        
                                        void setup(){
                                          //Initialize Serial and I2C communications
                                          Serial.begin(115200);
                                          Wire.begin();
                                        
                                          // Fetch last known pulse count , TOP and BOTTOM value from gw
                                          request(CHILD_ID, V_VAR1);
                                          request(CHILD_ID, V_VAR2);
                                          request(CHILD_ID, V_VAR3);
                                          
                                          // Wait until timeout of 2 seconds for message from gw
                                          wait(2000, 2, V_VAR1);
                                          wait(2000, 2, V_VAR2);
                                          wait(2000, 2, V_VAR3);
                                        
                                          
                                          //Put the HMC5883 IC into the correct operating mode
                                          Wire.beginTransmission(address); //open communication with HMC5883
                                          Wire.write(0x02); //select mode register
                                          Wire.write(0x00); //continuous measurement mode
                                          Wire.endTransmission();
                                          
                                          int y = 0;
                                          int oldy = 0;
                                        
                                          //WARNING: MAKE SURE GAS IS RUNNING IF USING THIS OPTION!!!
                                          if(TOP==0 && BOTTOM==0){
                                          autoDetectMaxMin = true;
                                            //determine max and min magnetic field strength over a few minutes
                                            lastSend = millis();
                                            
                                            while(millis() - lastSend < 120000){
                                              y = readMag();
                                              if(y > TOP){
                                                TOP = y;                        //update TOP if new max has been detected
                                              }
                                              else if(y < BOTTOM){
                                                BOTTOM = y;                     //update BOTTOM if new min has been detected
                                              }
                                            }
                                            
                                            TOP -= tol;                         //nudge TOP and BOTTOM so that they have a chance of being triggered
                                            BOTTOM += tol;
                                        
                                            increment = (TOP - BOTTOM) / totDividers;    //recalculate increment to match new TOP and BOTTOM
                                            autoDetectMaxMin = false;           //finished determining TOP and BOTTOM
                                           
                                          Serial.println("Store on Controller TOP and BOTTOM found");
                                          send(lastTopMsg.set(TOP));
                                          send(lastBottomMsg.set(BOTTOM));
                                          
                                          }
                                          increment = (TOP - BOTTOM) / totDividers;    //recalculate increment to match new TOP and BOTTOM
                                          Serial.print("Increment = ");
                                          Serial.println(increment);
                                          
                                          oldy = readMag();
                                          y = readMag();
                                          while(abs(y - oldy) < increment / 2){ //wait until difference b/w y and oldy is greater than half an increment
                                            y = readMag();
                                          }
                                          rising = (y > oldy);
                                          Serial.println(rising ? "Magnetic field is rising" : "Magnetic field is falling");
                                        }
                                        
                                        void presentation()
                                        {
                                            // Send the sketch version information to the gateway and Controller
                                            sendSketchInfo("Gas Meter", "0.4");
                                        
                                            // Register this device as Gas sensor
                                            present(CHILD_ID, S_GAS);
                                        }
                                        
                                        void loop(){
                                          if (!pcReceived) {
                                            //Last Pulsecount not yet received from controller, request it again
                                            request(CHILD_ID, V_VAR1);
                                            return;
                                          }
                                          //detecting magnetic pulses - Fractional Simple Method
                                          while(millis() - lastSend < SEND_FREQUENCY){
                                            int y = readMag();
                                          
                                          if(y >NewTop ){
                                                NewTop = y;                        //update TOP if new max has been detected
                                              }
                                              else if(y < NewBottom){
                                                NewBottom = y;                     //update BOTTOM if new min has been detected
                                              }
                                        
                                            if(inside && rising && y > BOTTOM + divider * increment && divider < totDividers+1){
                                              divider++;
                                              pulsecount++;
                                            }
                                            else if(inside && !rising && y < TOP - divider * increment &&  divider < totDividers+1){
                                              divider++;
                                              pulsecount++;
                                            }
                                        
                                            if(inside && (y > TOP || y < BOTTOM )){        //switch directions once TOP or BOTTOM divider has been reached
                                              inside = false;                 //keep this from happening multiple times once signal exceeds TOP or BOTTOM
                                              Serial.println("OUTSIDE");
                                            }
                                            else if(!inside && (y < TOP - increment / 2 && y > BOTTOM + increment / 2)){
                                              rising = !rising;
                                              divider = 1;
                                              inside = true;
                                              Serial.println("INSIDE");
                                            } 
                                          }
                                          
                                        counter += (pulsecount - oldPulseCount);      //update counter
                                            if(counter >= ((totDividers + 1) * 2)){
                                            if ( (abs(TOP-NewTop)) > tol || (abs(BOTTOM-NewBottom)) >tol){
                                              TOP=NewTop-tol;
                                              BOTTOM=NewBottom+tol;
                                              increment = (TOP - BOTTOM) / totDividers;    //recalculate increment to match new TOP and BOTTOM
                                        
                                              //Send Top and Bottom to gateway
                                              send(lastTopMsg.set(TOP));                  
                                              send(lastBottomMsg.set(BOTTOM));
                                              
                                              //reset newTop and newBottom
                                              newTop = -9000;
                                              newBottom = 9000;
                                              counter = 0;
                                              //display new bounds
                                              Serial.println("NEW BOUNDARIES SET:");
                                              Serial.print("Top = ");
                                              Serial.println(TOP);
                                              Serial.print("Bottom = ");
                                              Serial.println(BOTTOM);
                                              Serial.print("Increment = ");
                                              Serial.println(increment);
                                            }
                                          }
                                          
                                        
                                          //shift all flow array elements to the right by 1, ignore last element
                                          for(int idx = len - 1; idx > 0; idx--){
                                            flow[idx] = flow[idx - 1];
                                          }
                                          //calculate newest flow reading and store it as first element in flow array
                                          flow[0] = (double)(pulsecount - oldPulseCount) * (double)vpp * 60000.0 / (double)SEND_FREQUENCY;
                                          //display flow array state
                                          Serial.print("Flow Array State: [");
                                          for(int idx = 0; idx < len - 1; idx++){
                                            Serial.print(flow[idx]);
                                            Serial.print("|");
                                          }
                                          Serial.print(flow[len - 1]);
                                          Serial.println("]");
                                          //calculate average flow
                                          avgFlow = 0;                                //reset avgFlow
                                          for(int idx = 0; idx < len; idx++){         //calculate weighted sum of all elements in flow array
                                            avgFlow += (flow[idx] * (len - idx));
                                          }
                                          avgFlow /= (len * (len + 1) / 2);           //divide by triangle number of elements to get linear weighted average
                                          Serial.print("Average flow: ");             //display average flow
                                          Serial.println(avgFlow);
                                          //send flow message if avgFlow has changed
                                          if(avgFlow != oldAvgFlow){
                                            oldAvgFlow = avgFlow;
                                            send(flowMsg.set(avgFlow, 2));
                                          }
                                        
                                          //send updated cumulative pulse count and volume data, if necessary
                                          if(pulsecount != oldPulseCount){
                                            oldPulseCount = pulsecount;              //update old total
                                            
                                            //calculate volume
                                            volume = (double)oldPulseCount * (double)vpp / 1000.0;
                                        
                                            //send pulse count and volume data to gw
                                            send(lastCounterMsg.set(pulsecount));
                                            send(volumeMsg.set(volume, 3));
                                          }
                                        
                                          lastSend = millis();
                                          
                                        }
                                        
                                        void receive(const MyMessage &message)
                                        {
                                          if (message.type==V_VAR1) {
                                            unsigned long gwPulseCount=message.getULong();
                                            pulsecount = gwPulseCount;
                                            oldPulseCount = pulsecount;
                                            Serial.print("Received last pulse count from gw:");
                                            Serial.println(pulsecount);
                                            pcReceived = true;
                                            lastSend = millis();
                                          }
                                          if (message.type==V_VAR2) {
                                            int gwStoredTOP=message.getInt();
                                            TOP = gwStoredTOP;
                                            Serial.print("Received stored TOP value from gw:");
                                            Serial.println(TOP);
                                          }
                                          if (message.type==V_VAR3) {
                                            int gwStoredBOTTOM=message.getInt();
                                            BOTTOM = gwStoredBOTTOM;
                                            Serial.print("Received stored BOTTOM value from gw:");
                                            Serial.println(BOTTOM);
                                          }
                                        }
                                        int readMag(){
                                          int x = 0, y = 0, z = 0;
                                          
                                          //Tell the HMC5883 where to begin reading data
                                          Wire.beginTransmission(address);
                                          Wire.write(0x03); //select register 3, X MSB register - was called Wire.send but the compiler had an error and said to rename to to Wire.write
                                          Wire.endTransmission();
                                        
                                          //Read data from each axis, 2 registers per axis
                                          Wire.requestFrom(address, 6);
                                          if(6<=Wire.available()){
                                            x = Wire.read()<<8; //X msb
                                            x |= Wire.read(); //X lsb
                                            z = Wire.read()<<8; //Z msb
                                            z |= Wire.read(); //Z lsb
                                            y = Wire.read()<<8; //Y msb
                                            y |= Wire.read(); //Y lsb
                                          }
                                        
                                          if(!autoDetectMaxMin){
                                            //show real-time magnetic field, pulse count, and pulse count total
                                            Serial.print("y: ");
                                            Serial.print(y);
                                            Serial.print(rising ? "  Rising, " : "  Falling, ");
                                            Serial.print("next pulse at: ");
                                            Serial.print(rising ? BOTTOM + divider * increment : TOP - divider * increment);
                                            Serial.print("  Current Number of Pulses: ");
                                            Serial.print(pulsecount - oldPulseCount);
                                            Serial.print("  Last Total Pulse Count Sent to GW: ");
                                            Serial.println(oldPulseCount);
                                          }
                                          else{
                                            //show real-time magnetic field, TOP, BOTTOM, and time left in auto-detect mode
                                            Serial.print("y: ");
                                            Serial.print(y);
                                            Serial.print("  TOP: ");
                                            Serial.print(TOP);
                                            Serial.print("  BOTTOM: ");
                                            Serial.print(BOTTOM);
                                            unsigned long remainingTime = 120000 + lastSend - millis();
                                            Serial.print("  Time remaining: ");
                                            Serial.print(remainingTime / 60000);
                                            Serial.print(":");
                                            remainingTime = (remainingTime % 60000) / 1000;
                                            if(remainingTime >= 10){
                                              Serial.println(remainingTime);
                                            }
                                            else{
                                              Serial.print("0");
                                              Serial.println(remainingTime);
                                            }
                                            
                                          }
                                          
                                          return y;
                                         
                                        }
                                        
                                        
                                        

                                        I have another little problem that after a while the node stop to work i don't know but on the serial stop to print data and no more message is sent to the gateway if i close and re-open the serial monitor the data readed by magnetometer is displayed again but no data is sent,
                                        Can be related to radio issue ? or overbuffering serial ? do you have experienced similar problem?

                                        1 Reply Last reply
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                                        • dpcrD Offline
                                          dpcrD Offline
                                          dpcr
                                          wrote on last edited by
                                          #36

                                          Yes, a major change in magnetic field readings while the sensor is powered down could result in a large number of pulses being triggered if Top and Bottom are drastically different than what the sensor has stored. It is best to reset Top and Bottom to 0 in that case, forcing Auto-Detect to run and get accurate values for Top and Bottom.

                                          In future versions, I plan to add a feature that lets users choose to reset Top and Bottom from the Serial Monitor. If it's been a while since the sensor was last running or if operating conditions have changed (the sensor was relocated or something similar), users can use that feature to ensure that the program begins with proper values for Top and Bottom. I also plan on publishing two versions of the sketch: one that stores Top, Bottom, and Pulse Count in Fram, and one that stores those values on the controller.

                                          As far as counting pulses goes, the old version and the new version aren't too different. They both divide the space between Top and Bottom into a number of divisions, and trigger pulses once a division is passed. The math they use to do it is slightly different. The old version calculates what number the magnetic field reading needs to rise/fall to and compares that to the most recent reading. The new version checks if the distance between the magnetic field reading that last triggered a pulse and the most recent reading is equal to or greater than the distance between divisions. The old version had problems when the magnetic field was switching from rising to falling (probably because I didn't continuously update Top and Bottom), but the new version feels more elegant. There's probably not much of a difference at this point, though.

                                          I did have a problem where it seemed like the sensor wasn't printing anything to the serial monitor, but that was due to bad program flow that occasionally made it impossible to update lastSend. I've never had a problem that prevented the sensor from sending data to the Gateway.

                                          dpcrD 1 Reply Last reply
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