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  3. Supercap Solar Powered Mysensors nodes as cheap as possible

Supercap Solar Powered Mysensors nodes as cheap as possible

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  • gohanG gohan

    I replaced the buck-boost module with a simple buck converter and it seems to work much better since the operating voltage is from 4.5V to 23V. As you can see from the below picture, the buck-boost barely charged the cap while in direct sunlight while the buck converter was able to charge the cap in a short time even with a cloudy day.
    0_1508680267955_upload-2fd7efbf-abd4-4b4b-ac7a-58c00e532370
    I am also very happy since I set the output voltage to 2.62V on the buck converter and I actually get 2.62V reported by the arduino.
    I also forgot to say that I am using a booster like showed in @sundberg84 project link text

    NeverDieN Offline
    NeverDieN Offline
    NeverDie
    Hero Member
    wrote on last edited by NeverDie
    #20

    @gohan I suspect it's "working" because the voltage on your boost converter is higher than 2.62v from the solar panel anyway at the time that it's charging. Even on a cloudy day, it's not hard to get more than 2.6v on a 6v solar panel.

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    • gohanG Offline
      gohanG Offline
      gohan
      Mod
      wrote on last edited by
      #21

      The booster is only from the supercap to the node to keep a steady 3.3v. The solar panel if feeding the buck converter directly so it will start charging when panel is providing around 4,5v. It is a double conversion, I know, but efficiency is not the goal.

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      • gohanG Offline
        gohanG Offline
        gohan
        Mod
        wrote on last edited by
        #22

        I guess I might have overlooked the backward discharge of the buck converter.... It drained the supercap in 4 hours while it should have lasted 3 days. I need to put a diode in place :sweat_smile:

        0_1508706780475_upload-be076a5d-9be1-4db6-a135-f618726bbc36

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        • gohanG Offline
          gohanG Offline
          gohan
          Mod
          wrote on last edited by
          #23

          Interesting... The node is still dead... I guess there is big flaw in the setup or the buck converter is dead due to the reverse current flow from supercapacitor

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          • gohanG Offline
            gohanG Offline
            gohan
            Mod
            wrote on last edited by
            #24

            Schottky diode to the rescue: the buck converter had a 1.5 mA drain. No wonder it didn't last long. After I put a schottky on the input now I get no drain :muscle:

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            • gohanG Offline
              gohanG Offline
              gohan
              Mod
              wrote on last edited by
              #25

              0_1508947582961_upload-fa827db0-bb57-447e-891c-da5819e0ab6e
              Now voltage stays between 2 and 2.4V (it should be 2.62V but I need to adjust the buck converter and add 0.2V as they are lost though the diode now). I don't understand why the voltage is so unstable now during discharge hours

              NeverDieN 1 Reply Last reply
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              • gohanG gohan

                0_1508947582961_upload-fa827db0-bb57-447e-891c-da5819e0ab6e
                Now voltage stays between 2 and 2.4V (it should be 2.62V but I need to adjust the buck converter and add 0.2V as they are lost though the diode now). I don't understand why the voltage is so unstable now during discharge hours

                NeverDieN Offline
                NeverDieN Offline
                NeverDie
                Hero Member
                wrote on last edited by
                #26

                @gohan It suggests your boost converter is mostly failing to boost whatever is in the cap to the target voltage.

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                • gohanG Offline
                  gohanG Offline
                  gohan
                  Mod
                  wrote on last edited by
                  #27

                  I am measuring the supercap voltage before the booster like it was a 2xAA rechargeable batteries. If you look at previous graphs it was much smoother when the diode was not in place

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                  • xydixX Offline
                    xydixX Offline
                    xydix
                    wrote on last edited by
                    #28

                    Hi guys.
                    Im I wrong if I say that both @gohan and @NeverDie discuss a lot of solar/supercap in multipe threads?
                    Have some of you come to an conclution?
                    Wich supercap is best(good enough)?
                    Wich solarpanel the best?
                    This is very interesting but im an curious what is the optimal setup?

                    NeverDieN 1 Reply Last reply
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                    • xydixX xydix

                      Hi guys.
                      Im I wrong if I say that both @gohan and @NeverDie discuss a lot of solar/supercap in multipe threads?
                      Have some of you come to an conclution?
                      Wich supercap is best(good enough)?
                      Wich solarpanel the best?
                      This is very interesting but im an curious what is the optimal setup?

                      NeverDieN Offline
                      NeverDieN Offline
                      NeverDie
                      Hero Member
                      wrote on last edited by NeverDie
                      #29

                      @xydix In what sense do you mean optimal? I think what separates our approaches is that gohan wants to buy readymade parts off aliexpress and, if possible, connect them with dupont wires. So, if that rings true for you, then you will probably find his approach more optimal.

                      xydixX 1 Reply Last reply
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                      • NeverDieN NeverDie

                        @xydix In what sense do you mean optimal? I think what separates our approaches is that gohan wants to buy readymade parts off aliexpress and, if possible, connect them with dupont wires. So, if that rings true for you, then you will probably find his approach more optimal.

                        xydixX Offline
                        xydixX Offline
                        xydix
                        wrote on last edited by xydix
                        #30

                        @NeverDie Doesn't matter for me. I have seen your boards on openhardware for solar panels. Interesting.
                        In many cases an custom PCB get pretty expensive if you just want 1 or 2 board because buy all components required, these are often is selled in 10 pcs or more.
                        In my case, I want something that works, then if i can get away with just an LDO on an protoboard im fine with that.
                        I try to build as cheap nodes as possible.
                        Then if i can find cheap stuff in aliexpress that is doing the job, thats fine.
                        Have you had any good results useing solar panel indoors?

                        NeverDieN 2 Replies Last reply
                        0
                        • xydixX xydix

                          @NeverDie Doesn't matter for me. I have seen your boards on openhardware for solar panels. Interesting.
                          In many cases an custom PCB get pretty expensive if you just want 1 or 2 board because buy all components required, these are often is selled in 10 pcs or more.
                          In my case, I want something that works, then if i can get away with just an LDO on an protoboard im fine with that.
                          I try to build as cheap nodes as possible.
                          Then if i can find cheap stuff in aliexpress that is doing the job, thats fine.
                          Have you had any good results useing solar panel indoors?

                          NeverDieN Offline
                          NeverDieN Offline
                          NeverDie
                          Hero Member
                          wrote on last edited by NeverDie
                          #31

                          @xydix said in Supercap Solar Powered Mysensors nodes as cheap as possible:

                          Have you had any good results useing solar panel indoors?

                          Definitely yes. A typical $1 6v solar panel together with an LDO and diode works fine. At least for me. Gohan is exploring something altogether different, and I'd rather not derail his thread. So, if you want more detail, just read the thread I wrote previously.

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                          • gohanG Offline
                            gohanG Offline
                            gohan
                            Mod
                            wrote on last edited by
                            #32

                            I'll let go until Saturday, then I'll do the voltage adjustment and try to discharge the supercap and see if is is able to recover from that condition. If it doesn't I'll need to find a piece of hardware that will have to hold the booster from switching on until a minimum voltage is reached and also add some dynamic sleep time that increases as the voltage decreases below certain levels

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                            • xydixX xydix

                              @NeverDie Doesn't matter for me. I have seen your boards on openhardware for solar panels. Interesting.
                              In many cases an custom PCB get pretty expensive if you just want 1 or 2 board because buy all components required, these are often is selled in 10 pcs or more.
                              In my case, I want something that works, then if i can get away with just an LDO on an protoboard im fine with that.
                              I try to build as cheap nodes as possible.
                              Then if i can find cheap stuff in aliexpress that is doing the job, thats fine.
                              Have you had any good results useing solar panel indoors?

                              NeverDieN Offline
                              NeverDieN Offline
                              NeverDie
                              Hero Member
                              wrote on last edited by NeverDie
                              #33

                              @xydix said in Supercap Solar Powered Mysensors nodes as cheap as possible:

                              @NeverDie Doesn't matter for me. I have seen your boards on openhardware for solar panels. Interesting.
                              In many cases an custom PCB get pretty expensive if you just want 1 or 2 board because buy all components required, these are often is selled in 10 pcs or more.
                              In my case, I want something that works, then if i can get away with just an LDO on an protoboard im fine with that.
                              I try to build as cheap nodes as possible.
                              Then if i can find cheap stuff in aliexpress that is doing the job, thats fine.

                              If you want the barest minimum of parts, I've also done it with just a solar panel, a diode, a supercap, and mcu+radio. That's it. Then the trick is to have your mcu monitor the voltage on the supercap. As the voltage approaches the limit, the MCU turns on the radio receiver to burn off extra current, so that the voltage never exceeds the supercap's limit (usually 2.7v). It works.

                              Having said all that, though, I'm interested in what Gohan will come up with. I'm sure his approach will work too. :)

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                              • gohanG Offline
                                gohanG Offline
                                gohan
                                Mod
                                wrote on last edited by
                                #34

                                The best option I think would be 2 supercaps in series and a balance circuit/overvoltage protection /sab mosfets, this way you only need the solar panel and a diode for charging. The problem still remains when the supercaps eventually drain completely

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                                • gohanG Offline
                                  gohanG Offline
                                  gohan
                                  Mod
                                  wrote on last edited by
                                  #35

                                  I'm kind of stuck in finding any ready made product for balancing, so I'm looking at the ALD810026 sab mosfet chip and mount it on a 8soic to dip adapter. It's the closest I could get without the need to print out a pcb. What do you think?

                                  NeverDieN 1 Reply Last reply
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                                  • gohanG gohan

                                    I'm kind of stuck in finding any ready made product for balancing, so I'm looking at the ALD810026 sab mosfet chip and mount it on a 8soic to dip adapter. It's the closest I could get without the need to print out a pcb. What do you think?

                                    NeverDieN Offline
                                    NeverDieN Offline
                                    NeverDie
                                    Hero Member
                                    wrote on last edited by NeverDie
                                    #36

                                    @gohan said in Supercap Solar Powered Mysensors nodes as cheap as possible:

                                    ALD810026

                                    I haven't tried to do balancing, so you're guess is probably better than mine. The guy with the swiss accent had a circuit for it. Your solution sounds better than his though because his only worked while charging to maximum charge whereas yours maybe balances after-the-fact and/or to less charges as well?

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                                    • gohanG Offline
                                      gohanG Offline
                                      gohan
                                      Mod
                                      wrote on last edited by
                                      #37

                                      Yes, he used those pcbs from aliexpress that do overvoltage protection, but those are sized for much bigger caps and wouldn't fit much into small boxes. For what I could understand the sab mosfets work while the supercap discharges to keep voltage even across them, so you have to be careful not to apply a higher voltage than the maximum combined of the caps in series. If I could find a way to make a overvoltage protection with some simple components I'd be fine with it.

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                                      • NeverDieN Offline
                                        NeverDieN Offline
                                        NeverDie
                                        Hero Member
                                        wrote on last edited by NeverDie
                                        #38

                                        Not long ago someone (was it you?) posted a link to a youtube video where some guy had a charge balancing circuit that wasted very little power, IIRC. He's probably selling it now. Maybe you could just buy one of those?

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                                        • gohanG Offline
                                          gohanG Offline
                                          gohan
                                          Mod
                                          wrote on last edited by
                                          #39

                                          exactly, it was me and it was about these sab mosfets

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