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  3. CNC PCB milling

CNC PCB milling

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  • NeverDieN NeverDie

    I applied it to the motor set screws first and let it set:
    0_1513782061856_magnet.jpg
    Note: I used rare earth magnets to help secure the set screw to the allen wrench. That insures that the set screw doesn't drop off and disappear somewhere on the floor. Works great.

    The couplers are made from anodized aluminum, so I'm not sure how well the loctite will work on them. However, I think it will still work, as the set screws themselves are steel.

    zboblamontZ Offline
    zboblamontZ Offline
    zboblamont
    wrote on last edited by
    #195

    @neverdie I used to use nail varnish on threads as it was just as effective, even though it annoyed the partner whose nail varnish it was. It is not the bond between the metals which is that important, it is adding resistance between the threads to prevent unscrewing, were it to completely bond, you would shear the bolt before it was removed, which is a whole lot of trouble....

    NeverDieN 1 Reply Last reply
    1
    • zboblamontZ zboblamont

      @neverdie I used to use nail varnish on threads as it was just as effective, even though it annoyed the partner whose nail varnish it was. It is not the bond between the metals which is that important, it is adding resistance between the threads to prevent unscrewing, were it to completely bond, you would shear the bolt before it was removed, which is a whole lot of trouble....

      NeverDieN Offline
      NeverDieN Offline
      NeverDie
      Hero Member
      wrote on last edited by NeverDie
      #196

      @zboblamont said in CNC PCB milling:

      @neverdie I used to use nail varnish on threads as it was just as effective, even though it annoyed the partner whose nail varnish it was. It is not the bond between the metals which is that important, it is adding resistance between the threads to prevent unscrewing, were it to completely bond, you would shear the bolt before it was removed, which is a whole lot of trouble....

      Does nail varnish cure anaerobically in the presence of metal ions? That seems to be much of the theory behind thread lockers.

      I thought nail varnish cured by evaporation.

      In any case, I wiped off the excess loctite, because it might never dry (or, at least, take a long while to do so).

      I think the loctite is likely to work, since Andrew had success without anything but torquing it down hard. On the other hand, maybe his is threaded differently than what came in my kit.

      zboblamontZ 1 Reply Last reply
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      • NeverDieN NeverDie

        @andrew said in CNC PCB milling:

        you should use A5 connector

        Does using A5 somehow automagically just work, or does it require additional software configuration?

        andrewA Offline
        andrewA Offline
        andrew
        wrote on last edited by
        #197

        @neverdie said in CNC PCB milling:

        @andrew said in CNC PCB milling:

        you should use A5 connector

        Does using A5 somehow automagically just work, or does it require additional software configuration?

        it should work by default

        1 Reply Last reply
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        • NeverDieN NeverDie

          @zboblamont said in CNC PCB milling:

          @neverdie I used to use nail varnish on threads as it was just as effective, even though it annoyed the partner whose nail varnish it was. It is not the bond between the metals which is that important, it is adding resistance between the threads to prevent unscrewing, were it to completely bond, you would shear the bolt before it was removed, which is a whole lot of trouble....

          Does nail varnish cure anaerobically in the presence of metal ions? That seems to be much of the theory behind thread lockers.

          I thought nail varnish cured by evaporation.

          In any case, I wiped off the excess loctite, because it might never dry (or, at least, take a long while to do so).

          I think the loctite is likely to work, since Andrew had success without anything but torquing it down hard. On the other hand, maybe his is threaded differently than what came in my kit.

          zboblamontZ Offline
          zboblamontZ Offline
          zboblamont
          wrote on last edited by
          #198

          @neverdie Torquing down correctly normally prevents threads unwinding, but have seen bolts come loose with vibration on occasion. Only ever used loctite or equivalent on cylinder head bolts, particularly alloy heads, it never actually sets solid and is oil etc resistant.
          Although lacquer or plastic paints do harden, as a plastic filler between the threads, it increases contact friction, yet will shear to permit removal of the bolt when necessary. Typical threads do not fully engage metal to metal, the clearance is essential to allow the nut to be run on the bolt.
          Loctite is fine if you have it already, nail varnish works fine for me in non oily scenarios.

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          • NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by NeverDie
            #199

            I've retried it now, and so far it's not coming lose. :)

            I added some machine oil on the rods and screws, and that seems to have helped. Before that, there were some areas where the screw rod on the y-axis was binding, but not now.

            1 Reply Last reply
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            • NeverDieN Offline
              NeverDieN Offline
              NeverDie
              Hero Member
              wrote on last edited by
              #200

              Are you guys running bCNC under Linux? Because installing it under Windows is proving to be challenging....

              andrewA rmtuckerR 2 Replies Last reply
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              • NeverDieN NeverDie

                Are you guys running bCNC under Linux? Because installing it under Windows is proving to be challenging....

                andrewA Offline
                andrewA Offline
                andrew
                wrote on last edited by
                #201

                @neverdie yep, I've a linux vm for flatcam and bcnc.

                1 Reply Last reply
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                • NeverDieN NeverDie

                  Are you guys running bCNC under Linux? Because installing it under Windows is proving to be challenging....

                  rmtuckerR Offline
                  rmtuckerR Offline
                  rmtucker
                  wrote on last edited by
                  #202

                  @neverdie
                  Linux for me too.Never used windows in years:relaxed:

                  1 Reply Last reply
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                  • NeverDieN Offline
                    NeverDieN Offline
                    NeverDie
                    Hero Member
                    wrote on last edited by NeverDie
                    #203

                    Here's the machine oil I'm using. As you can tell from the manufacturer, it's meant for sewing machines and similar:
                    0_1513883937810_oil1.jpg0_1513884033669_oil2.jpg

                    1 Reply Last reply
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                    • NeverDieN Offline
                      NeverDieN Offline
                      NeverDie
                      Hero Member
                      wrote on last edited by
                      #204

                      Well, now that I found this pulldown in Chilipeppr, I might stick with it a while longer:
                      0_1513887938761_axes.png

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                      • NeverDieN Offline
                        NeverDieN Offline
                        NeverDie
                        Hero Member
                        wrote on last edited by NeverDie
                        #205

                        The strange thing is that the Chilipeppr demo seems to mill at z=0.000. So, if I were to try to etch the pattern for real, I would have to "zero" z at an actual z value of, say, z=-0.5 or something (whatever depth I wanted it to etch at).

                        Is that normal?

                        Anyhow, I've been through multiple trial iterations with no bit installed and with the spindle disabled, and during all that the X and Y couplers have not come loose. So, I think that the Locktite has lived up to its name and solved the problem I was having earlier. :)

                        andrewA 1 Reply Last reply
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                        • NeverDieN NeverDie

                          The strange thing is that the Chilipeppr demo seems to mill at z=0.000. So, if I were to try to etch the pattern for real, I would have to "zero" z at an actual z value of, say, z=-0.5 or something (whatever depth I wanted it to etch at).

                          Is that normal?

                          Anyhow, I've been through multiple trial iterations with no bit installed and with the spindle disabled, and during all that the X and Y couplers have not come loose. So, I think that the Locktite has lived up to its name and solved the problem I was having earlier. :)

                          andrewA Offline
                          andrewA Offline
                          andrew
                          wrote on last edited by
                          #206

                          @neverdie said in CNC PCB milling:

                          The strange thing is that the Chilipeppr demo seems to mill at z=0.000. So, if I were to try to etch the pattern for real, I would have to "zero" z at an actual z value of, say, z=-0.5 or something (whatever depth I wanted it to etch at).

                          Is that normal?

                          Anyhow, I've been through multiple trial iterations with no bit installed and with the spindle disabled, and during all that the X and Y couplers have not come loose. So, I think that the Locktite has lived up to its name and solved the problem I was having earlier. :)

                          yes, the chilipeppr demo works like this. but keep in mind, that for "real" isolation milling, the milling depth which you used during the g code generation will be calculate from the relative z zero, so in that case you really have to set z0 to the pcb surface.

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                          • NeverDieN Offline
                            NeverDieN Offline
                            NeverDie
                            Hero Member
                            wrote on last edited by NeverDie
                            #207

                            Disaster. Out of the blue, it suddenly just stopped working. Now I can't get it to spin the spindle or move in any x, y, or z direction. Gcode appears to be sent to it, and it does respond to me if I send it a '$" through the Chilipeppr console window. Just no movement whatsoever.

                            I removed the heatsinks, as a possible culprit, but still no go.

                            Suggestions on how to diagnose it?

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                            0
                            • NeverDieN Offline
                              NeverDieN Offline
                              NeverDie
                              Hero Member
                              wrote on last edited by NeverDie
                              #208

                              I found the problem: bad power supply brick. It is supplying no voltage at all. :(

                              The power brick that came as part of the kit says it is rated at 24v dc 5.62amp. Is that enough, or should I get something that can do more amps?

                              andrewA 2 Replies Last reply
                              0
                              • NeverDieN NeverDie

                                I found the problem: bad power supply brick. It is supplying no voltage at all. :(

                                The power brick that came as part of the kit says it is rated at 24v dc 5.62amp. Is that enough, or should I get something that can do more amps?

                                andrewA Offline
                                andrewA Offline
                                andrew
                                wrote on last edited by
                                #209

                                @neverdie oh :( if you have a chance to power the cnc from a variable current power supply, then check the current it drains by starting from low to higher current. if it eats lot, maybe there is a short somewhere. you could also try to open the power supply and find a fuse.
                                good luck!

                                1 Reply Last reply
                                0
                                • NeverDieN NeverDie

                                  I found the problem: bad power supply brick. It is supplying no voltage at all. :(

                                  The power brick that came as part of the kit says it is rated at 24v dc 5.62amp. Is that enough, or should I get something that can do more amps?

                                  andrewA Offline
                                  andrewA Offline
                                  andrew
                                  wrote on last edited by
                                  #210

                                  @neverdie I've a PS with the same parameters. it is enough.

                                  1 Reply Last reply
                                  0
                                  • NeverDieN Offline
                                    NeverDieN Offline
                                    NeverDie
                                    Hero Member
                                    wrote on last edited by NeverDie
                                    #211

                                    I don't have much optimism that the cheap-ass power supply that came with the kit can be repaired (well, not by me anyway).

                                    I ordered a 6amp one as a replacement, just to have a little more headroom:
                                    https://www.amazon.com/gp/product/B01AJQ9G2C/ref=oh_aui_detailpage_o01_s00?ie=UTF8&psc=1

                                    It may turn out to be cheap-ass also, but I can get it tomorrow, so I'm rolling the dice.

                                    If that burns out too, then there's this one, which looks more beefy and would be my first choice, but will take a week to receive it:
                                    https://www.amazon.com/gp/product/B01J19G00E/ref=oh_aui_detailpage_o00_s00?ie=UTF8&psc=1

                                    1 Reply Last reply
                                    0
                                    • NeverDieN Offline
                                      NeverDieN Offline
                                      NeverDie
                                      Hero Member
                                      wrote on last edited by NeverDie
                                      #212

                                      Dang. I cancelled the order, as I'm not sure whether its 5.5mmx2.1mm barrel jack will fit or whether a 5.5mm x2.5mm is required.

                                      Looks as though the barrel on the woodpeck is 2.5mm inside diameter....

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                                      0
                                      • NeverDieN Offline
                                        NeverDieN Offline
                                        NeverDie
                                        Hero Member
                                        wrote on last edited by NeverDie
                                        #213

                                        Powering it from a variable power supply, it apparently works. Here's the etching on a piece of plywood:
                                        0_1513906179776_logo.jpg
                                        I watched the current being drawn, and it appeared to always be below 1 amp. The variable power supply can supply up to 5 amps, so no problem there as far as I can see.

                                        The etching that it did was a bit weird: deep cuts in the inside diameter of the P's, but only faint cuts just outside. The R was barely even touched at all. The surface doesn't feel sufficiently non-flat to account for that.

                                        Ideas as to what's going wrong there?

                                        1 Reply Last reply
                                        1
                                        • NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by NeverDie
                                          #214

                                          Here is a contextual photo:
                                          0_1513907110706_context.jpg
                                          The clamps are holding the board very securely.

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