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Water pressure sensors?

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  • zboblamontZ zboblamont

    @mfalkvidd Not so.... You can install a sensor on a sealed stack (vertical pipe) as @gohan suggested, sealed to the crown of the sewer or drain (a Tee or saddle fitting), the air pressure from the relative hydraulic head will create air pressure which can be correlated to hydraulic head. Whereas the sensor may get moisture in the air it will never be actually submerged, which you generally do not want in sewage anyway due to grease etc and various objects which customers do deposit...
    Another option is ultrasonics in a vertical pipe venting to atmosphere thereby contact free.. Whether you could get a decent interpretation in a tube from a DYP-ME007Y or similar I do not know, but commercial systems use just such an arrangement....

    mfalkviddM Offline
    mfalkviddM Offline
    mfalkvidd
    Mod
    wrote on last edited by
    #15

    Thanks for the input @zboblamont
    I can't mount a 10m vertical pipe on top of the sewage pipe, so I don't think ultrasound is a viable alternative unfortunately.

    zboblamontZ 1 Reply Last reply
    0
    • mfalkviddM Offline
      mfalkviddM Offline
      mfalkvidd
      Mod
      wrote on last edited by
      #16

      I might have found what I am looking for
      https://eu.mouser.com/new/measurement-specialties/te-ms5837-30ba/ is inexpensive, small and handles 0-30bar.

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      • gohanG Offline
        gohanG Offline
        gohan
        Mod
        wrote on last edited by
        #17

        But it is missing the entire enclosure, it is the bare sensor. The one I posted was ready to be bolted into place

        mfalkviddM 1 Reply Last reply
        0
        • mfalkviddM mfalkvidd

          Thanks for the input @zboblamont
          I can't mount a 10m vertical pipe on top of the sewage pipe, so I don't think ultrasound is a viable alternative unfortunately.

          zboblamontZ Offline
          zboblamontZ Offline
          zboblamont
          wrote on last edited by zboblamont
          #18

          @mfalkvidd 10m? Wow, that is one very large hydraulic head you're measuring if it's a storm overflow or similar... Oslo's trunk sewer system? A sealed pressure transducer would be your best bet at that head, holding it in a fixed position and running the cable will be a challenge...
          Oops, just read your follow up...

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          • gohanG gohan

            But it is missing the entire enclosure, it is the bare sensor. The one I posted was ready to be bolted into place

            mfalkviddM Offline
            mfalkviddM Offline
            mfalkvidd
            Mod
            wrote on last edited by
            #19

            @gohan yes, I do need a whole solution. But I'm hoping to find something more compact.

            gohanG zboblamontZ alexsh1A 4 Replies Last reply
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            • mfalkviddM mfalkvidd

              @gohan yes, I do need a whole solution. But I'm hoping to find something more compact.

              gohanG Offline
              gohanG Offline
              gohan
              Mod
              wrote on last edited by
              #20

              @mfalkvidd you are a difficult customer 😁

              1 Reply Last reply
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              • mfalkviddM mfalkvidd

                @gohan yes, I do need a whole solution. But I'm hoping to find something more compact.

                zboblamontZ Offline
                zboblamontZ Offline
                zboblamont
                wrote on last edited by
                #21

                @mfalkvidd Perhaps if you expand on the objective and location it might help narrow down options.
                eg - Is this a pressurised pipe below the surface which may be tapped into or a deep well vented to atmosphere? Does the site have power or is this a remote location?

                If the intent is a submerged logger type device occasionally retrieved and downloaded at the surface, an adaption of the cavepearlproject.org format might suit.
                If this is to report to the surface in real time from a vented chamber surcharging to 10m, cabling brings a host of problems, not least low voltage operation... Typical commercial devices for such applications are sealed pressure probes operating at over 9v with a 4-20mA output, and pricetags north of 400 euro...
                A rigid pipe with a transducer sealed and mounted on the top will work when the pipe is purged (compressor/foot pump), the static air pressure thereafter relates directly to depth of hydraulic submergence..

                B 1 Reply Last reply
                0
                • zboblamontZ zboblamont

                  @mfalkvidd Perhaps if you expand on the objective and location it might help narrow down options.
                  eg - Is this a pressurised pipe below the surface which may be tapped into or a deep well vented to atmosphere? Does the site have power or is this a remote location?

                  If the intent is a submerged logger type device occasionally retrieved and downloaded at the surface, an adaption of the cavepearlproject.org format might suit.
                  If this is to report to the surface in real time from a vented chamber surcharging to 10m, cabling brings a host of problems, not least low voltage operation... Typical commercial devices for such applications are sealed pressure probes operating at over 9v with a 4-20mA output, and pricetags north of 400 euro...
                  A rigid pipe with a transducer sealed and mounted on the top will work when the pipe is purged (compressor/foot pump), the static air pressure thereafter relates directly to depth of hydraulic submergence..

                  B Offline
                  B Offline
                  boozz
                  wrote on last edited by
                  #22

                  @mfalkvidd

                  Have a look at freescale sensors. i.e. MXP-type sensors. You could ask for samples (they will provide up to 5 pcs. for free). Cost around $15 pcs. normally.

                  You'd mount such a sensor on top of a riser (air-tight) and when the (sewage) water rises, the air-pocket is compressed proportionally. This is how I measure the ground-water level at my location and it helps me to keep my basement free of water. Works flawlessly!

                  BR,

                  Boozz1_1525272320306_IMG_E7592.JPG 0_1525272320306_IMG_E7591.JPG

                  1 Reply Last reply
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                  • mfalkviddM mfalkvidd

                    @gohan yes, I do need a whole solution. But I'm hoping to find something more compact.

                    alexsh1A Offline
                    alexsh1A Offline
                    alexsh1
                    wrote on last edited by
                    #23

                    @mfalkvidd I still cannot understand why cannot you mount a water sensor in the riser tube or just above bottom?

                    1 Reply Last reply
                    0
                    • mfalkviddM mfalkvidd

                      @gohan yes, I do need a whole solution. But I'm hoping to find something more compact.

                      alexsh1A Offline
                      alexsh1A Offline
                      alexsh1
                      wrote on last edited by
                      #24

                      @mfalkvidd how about this if you insist on a water pressure sensor
                      https://www.bluerobotics.com/store/electronics/bar30-sensor-r1/

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                      • JohnRobJ Offline
                        JohnRobJ Offline
                        JohnRob
                        wrote on last edited by JohnRob
                        #25

                        @mfalkvidd,

                        I'm guessing this is not a hobby request (based on the photo of the manhole cover). I've looked at pressure sensors for level detection many times for automotive applications and can offer the following:

                        1. o-rings don't seal. For your application you need either a hermetic seal or fully potted assembly

                        2. open tubes will fill / drain based on condensation temperature changes etc.

                        3. Freezing is often an issue but I'll guess at you depth you don't have to worry about it.

                        Have you considered a pressure switch? It wouldn't necessarily solve the seal problem but might work for you. Still thinking.... the pressure switch might be hard to self test. At least on the pressure you can see small changes, suggesting the transducer is functioning.

                        you might find this link useful: submersible transducer

                        If you are looking for a lower cost solution, look for "absolute" pressure sensors as opposed to "gauge" pressure sensors.

                        If you want to go the potted route, you might look at this: [link text](absolute xducer). If the cabling was completely potted in a suitable material, this could work for you.

                        1 Reply Last reply
                        1
                        • NeverDieN Offline
                          NeverDieN Offline
                          NeverDie
                          Hero Member
                          wrote on last edited by NeverDie
                          #26

                          Maybe just measure the height of the effluent? It should be proportional to the pressure. It seems like what you care about most is overflows anyway.

                          1 Reply Last reply
                          0
                          • R Offline
                            R Offline
                            RWoerz
                            wrote on last edited by
                            #27

                            I use a pressure sensor on the output of the pump that feeds my solar hot water panel. I think I got mine on Amazon. They use a lot of them in automotive applications. They come in lots of different pressure ranges. On mine I think I first had to figure out how to convert the analog input port reading from a number to a raw voltage. Most important you will first need to take a reading of your sensor in open air. FYI most of these sensors will run with any gas or liquid i.e. air, oil, water, etc.

                            The math for the sensors looks something like this:
                            PSI=(Sensor Voltage - open air voltage)/7

                            This is why we need the open air reading. If your current voltage reading and your open air voltage are the same that means you current pressure would be 0 zero, right?

                            The next part the 7 is a little more complicated but remember it's just a number and I think I got mine right off the spec sheet for the sensor. If you plotted a graph for every reading from 0 psi to the sensors max pressure the slope of that line is where the number 7 comes from. Technically it's the slope of the linear regression. But we don't care how we got it because someone even nerdier than than me did the math and it's on the spec sheet. That's why we buy a new one instead of taking one off an old motor at the junkyard.

                            With that info I first had to determine the raw sensor voltage. The Arduino returns a value of 0 - 1023 for a voltage of 0 - 5 volts (I mostly use 5V Arduino's) so to find the voltage I use the following line in my code.

                            First get the raw sensor value.
                            float rawSensorValue = analogRead(tankPumpPressurePin); // Read Pin A15 Value range 0-1023

                            Then convert that value into a voltage.
                            float voltage = rawSensorValue * (5.0 / 1023.0);

                            Then to get the actual pressure I had to do a little more math with the following line. On my sensor the open air reading was 109.

                            tankPumpPressure = ((rawSensorValue - 109) / 7);

                            The whole thing looks like this.

                            void readTankPumpPressure()
                            {
                            // Read Pin A15 Value range 0-1023
                            float rawSensorValue = analogRead(tankPumpPressurePin);
                            float voltage = rawSensorValue * (5.0 / 1023.0);
                            tankPumpPressure = ((rawSensorValue - 109) / 7); // Should be in PSI.
                            currentTankPumpPressure = tankPumpPressure; send(msg_tank_pump_pressure.setDestination(GW_ID).setSensor(Tank_Pump_Pressure_ID).set(currentTankPumpPressure, 1));
                            }

                            I hope this helped I also take flow reading.

                            R 1 Reply Last reply
                            1
                            • R RWoerz

                              I use a pressure sensor on the output of the pump that feeds my solar hot water panel. I think I got mine on Amazon. They use a lot of them in automotive applications. They come in lots of different pressure ranges. On mine I think I first had to figure out how to convert the analog input port reading from a number to a raw voltage. Most important you will first need to take a reading of your sensor in open air. FYI most of these sensors will run with any gas or liquid i.e. air, oil, water, etc.

                              The math for the sensors looks something like this:
                              PSI=(Sensor Voltage - open air voltage)/7

                              This is why we need the open air reading. If your current voltage reading and your open air voltage are the same that means you current pressure would be 0 zero, right?

                              The next part the 7 is a little more complicated but remember it's just a number and I think I got mine right off the spec sheet for the sensor. If you plotted a graph for every reading from 0 psi to the sensors max pressure the slope of that line is where the number 7 comes from. Technically it's the slope of the linear regression. But we don't care how we got it because someone even nerdier than than me did the math and it's on the spec sheet. That's why we buy a new one instead of taking one off an old motor at the junkyard.

                              With that info I first had to determine the raw sensor voltage. The Arduino returns a value of 0 - 1023 for a voltage of 0 - 5 volts (I mostly use 5V Arduino's) so to find the voltage I use the following line in my code.

                              First get the raw sensor value.
                              float rawSensorValue = analogRead(tankPumpPressurePin); // Read Pin A15 Value range 0-1023

                              Then convert that value into a voltage.
                              float voltage = rawSensorValue * (5.0 / 1023.0);

                              Then to get the actual pressure I had to do a little more math with the following line. On my sensor the open air reading was 109.

                              tankPumpPressure = ((rawSensorValue - 109) / 7);

                              The whole thing looks like this.

                              void readTankPumpPressure()
                              {
                              // Read Pin A15 Value range 0-1023
                              float rawSensorValue = analogRead(tankPumpPressurePin);
                              float voltage = rawSensorValue * (5.0 / 1023.0);
                              tankPumpPressure = ((rawSensorValue - 109) / 7); // Should be in PSI.
                              currentTankPumpPressure = tankPumpPressure; send(msg_tank_pump_pressure.setDestination(GW_ID).setSensor(Tank_Pump_Pressure_ID).set(currentTankPumpPressure, 1));
                              }

                              I hope this helped I also take flow reading.

                              R Offline
                              R Offline
                              RWoerz
                              wrote on last edited by
                              #28

                              @rwoerz
                              Sorry to say you can't use a tube submerged in the water. That will only work for a very short time. I was going to use that method to take a pressure reading to see how much head (water depth) was in my water well. The problem as I was told is the air in the tube is eventually absorbed by the water ending with a pressure of zero. If you had a way of blowing the tube clear of water just before you took each reading that would work.

                              zboblamontZ 1 Reply Last reply
                              1
                              • R RWoerz

                                @rwoerz
                                Sorry to say you can't use a tube submerged in the water. That will only work for a very short time. I was going to use that method to take a pressure reading to see how much head (water depth) was in my water well. The problem as I was told is the air in the tube is eventually absorbed by the water ending with a pressure of zero. If you had a way of blowing the tube clear of water just before you took each reading that would work.

                                zboblamontZ Offline
                                zboblamontZ Offline
                                zboblamont
                                wrote on last edited by
                                #29

                                @rwoerz Partly true.... There are multiple effects on a compressed air pipe in water (condensation, gas absorption, etc) which reduce effective air volume and pressure over time, but these are in reality very small.
                                Blowing the pipe clear before every measurement is an ideal datum but is generally impractical other than in industrial locations. In reality, a periodic purge with a footpump to an inserted tyre valve on the pipe will restore pressure accuracy for many months at a time for a static well scenario.
                                The circumstance posed by @mfalkvidd originally is quite different in that a CSO or SSO is a surcharge arising from periodic rainstorms rather than a constant submergence. If the sealed pipe is installed at a level with free discharge when flow abates, it will function very accurately as it compresses from a natural state. All that is required is to add the height of the pipe to Invert and the actual level can be derived. The bigger problem would be installing a 10m rigid airtight pipe..

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                                1
                                • bjacobseB Offline
                                  bjacobseB Offline
                                  bjacobse
                                  wrote on last edited by bjacobse
                                  #30

                                  You can also measure the pressure, how much pressure to creating air bubbles

                                  Below is written by Benoit Drooghaag (just to ensure I provide credit to the author)

                                  http://playground.arduino.cc/Main/Waterlevel

                                  0_1525679094193_f2d25022-bc23-49d7-9bf8-ae869fc4121b-image.png

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                                  1
                                  • gohanG Offline
                                    gohanG Offline
                                    gohan
                                    Mod
                                    wrote on last edited by
                                    #31

                                    I use a similar setup for my well but I used a compressor from a broken refrigerator and an old pressure gauge :D

                                    R 1 Reply Last reply
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                                    • gohanG gohan

                                      I use a similar setup for my well but I used a compressor from a broken refrigerator and an old pressure gauge :D

                                      R Offline
                                      R Offline
                                      RWoerz
                                      wrote on last edited by RWoerz
                                      #32

                                      @gohan
                                      gohan great solution wish I had thought of that! Not sure where I got the info that it wouldn't work. They didn't say how long it would take to get bad readings.
                                      Because the pressure transducer I used is sealed you wouldn't have the same problem. As long as the connection were made watertight the sensor could just be installed at any level and it should work without the extra pump. Assuming you don't install it with the open end pointing down trapping a tiny bit of air in the opening. Not sure that would affect the readings but why take the chance.

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                                      • gohanG Offline
                                        gohanG Offline
                                        gohan
                                        Mod
                                        wrote on last edited by
                                        #33

                                        I have the plastic pipe for the compressed air pointing down so it doesn't get clogged and it runs down 60 meters with the pump. Of course the pressure reading is not very precise on an old "analog" gouge but at least I get the idea if I have 40 meters of water instead of 30, I don't really care if the actual level is 41 or 39

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                                        • mfalkviddM Offline
                                          mfalkviddM Offline
                                          mfalkvidd
                                          Mod
                                          wrote on last edited by
                                          #34

                                          Thanks everyone for your ideas.

                                          As most of you figured out, this is not for a home DIY project. It is not my project so I can't share a lot of details.

                                          The "industrial" solutions are expensive (for example, the "submersible transducer" linked by @JohnRob costs $400+) and require big sensors. Often, DIY users have found clever solutions - and several such solutions have been suggested here which has given me a good perspective of the possibilities which I really appreciate. Thanks!

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