π¬ The Harvester: ultimate power supply for the Raybeacon DK
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Closing the loop: today I finally received the sunpower solar cell, so I was able to take a closer look at it. Basically, the traces on the back are interdigitated. So, it looks as though it could be cut along the horizontal axis (if, say, the connection pads are on the left and right) almost as narrow as whatever you might want to. However, it would be ruined if you were to cut along the vertical axis: one pad would remain fine, but all the traces to the other pad would be severed. Maybe in theory they could be re-attached to a new pad with a lot of careful soldering, but that doesn't seem very practical, as the pitch between traces is quite narrow. On the other hand, if one were to use a custom flex film pcb with connection traces that aligned to the severed traces, it might be possible, but still a nontrivial amount of work.
Looked at from the point of view where large surface area is OK: one of the nice things about these cells is that they are reasonably inexpensive considering their 5"x5" width and height, and yet they are quite thin and still easy to connect. However, I suppose they maybe should be coated with something to protect them. A 2K automotive epoxy spray would probably be ideal, but perhaps even a hard automotive acrylic lacquer would be sufficient, as either should be both non-yellowing and moisture proof. Unfortunately, not much seems to be written about what types of coatings work best. Obviously, the commonly used chinese epoxy solar cell coating would be a poor choice, as that stuff degrades under uv and yellows/browns and clouds up quite rapidly.
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@NeverDie Interesting. I think the cell may be carefully cut with laser and then properly remetallized. Perhaps can be done with a typical tin based solder paste with some proper flux (I don't know, originally some kind of silver paste is used). Fixing the cell itself into epoxy should be easy.
The nice thing about the process is that it should be virtually possible to create cells of arbitrary shape. However, in order to get usable voltage it might require to build a panel.
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@Mishka On second thought, if you were cutting it to a small size then there wouldn't be many traces remaining to be reconnected, so from that point of view it might actually be practical.
For me it's academic because I don't own a laser cutter, and I have no idea what kind of power would be required to cleanly cut one of these cells even if I were to buy one for that purpose. I'd be interested to know though. Even 20 watt lasers are pretty cheap these days. Hooking a laser up to a CNC, which I do have, to execute the cut would be fairly easy.
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@NeverDie My nearest laser service costs about 3-4 dollars for one running meter, can cut 2 mm steel, so never thought about that. On the other hand, with enough number of passes it virtually should be possible even on a DIY CD-ROM laser engraver, especially if mounted on a CNC which is usually more precise than lasers.
I'm expecting that at least three crystals will be required to gain 1.5-2V. For a circle, it sounds reasonable to cut three or four sectors of equal shape. Maybe a 3D printed pallet can be used with top layer protected by epoxy. But I think for the best result additional metallization will be required anyway.
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@Mishka Since you could convert one large cell into lots of tiny cells, it might actually be cost effective.
I once looked into directly etching the copper on pcb's using a laser mounted cnc, but apparently that requires a much higher power and more expensive laser than what's commonly used by hobbyists. AFAIK, simply running a low power laser over the same isolation traces over and over with just a low power laser won't get you anywhere. I'm guessing that's because of both the copper's reflectivity as well as pretty excellent heat dissipation to the surrounding copper. It may be that a solar cell wouldn't be as difficult, but I couldn't say. For sure your cutting service's laser should be able to handle it though. Please do post how it goes if you decide to pursue it.
For POC you could cut the cell using just a box cutter or something like that. What happens is that the cell shatters near the cut mark, but enough is left over that the cell still works. So, it's not really the proper way to do it, but it could be done, at least for larger cells. It's hard to know a priori how far the shattering/cracking might travel in a small cell. Maybe not much useable area would be left. Or maybe there would be. I guess that would require experimentation to find out. I only know what I saw in this youtube video:
Cutting Supower Maxeon Solar Cells? - Mikes Inventions β 06:37
β Mikes InventionsHis was just a rough and ready test to see what would happen. Perhaps cutting it on a circular saw with a suitable tile cutting blade, tightly sandwiched between lots of rigid support might cause less shattering/cracking. Or perhaps borrow techniques used for cutting thin glass. Perhaps multiple passes with a diamond drag bit on a CNC could do it with minimal shattering/cracking: https://www.amazon.com/Diamond-Spring-Loaded-Engraving-Degree/dp/B07F9L62C3/ref=sr_1_6?keywords=diamond+drag+bit&qid=1582661720&sr=8-6
I think that might stand a decent chance of working. However, aside from a POC, it's easy to see why a laser would avoid these problems altogether, and without producing dust.
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Art Resin tested a large number of different epoxies, and it seems that all of them yellowed to some degree over time, but some a lot more than others:
Epoxy Resin Yellowing Third Party Testing from ATLAS Labs β 01:46
β ArtResinOf course, since it was a test designed to make Art Resin look good, perhaps they omitted epoxies that really do never yellow. I just don't know which ones those would be. Eight weeks, which was the limit of their study, doesn't seem like a particularly long time.
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@NeverDie Wow, nice collection! How do you think, may it be reasonable to glue cut cells to a quartz or glass base? Would it compromise effectiveness?
IMHO the right way to cut them is either laser or high speed CNC. Also, CNC cut crystals may require extra polishing.
Just asked a couple of local vendors for a single cell, waiting for their reply. BTW those cells are usually of 18-19% energy efficiency, so the only way to beat Amorton or IXYS is to cover larger areas.
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:Also, CNC cut crystals may require extra polishing.
I think polishing would probably damage them. These cells are different than generic monocrystaline cells. Allegedly, at a microscopic level, they are built using tiny pyramids to increase their surface area. I can believe it, because when taken out of the package they look a bit like velvet. For that reason they apparently scratch extremely easily. The two that I received were in their raw form and totally unprotected, so I am right now in the middle of applying layers of an acrylic lacquer to them as a guard against scratching the active surfaces.
A water clear urethane coating might have been a better choice, as it's probably harder, but acrylic lacquer is all that I had on hand. I hope to handle differences in co-efficients of thermal expansion by coating both the front and the back equally. Otherwise, it will probably warp.
I soldered the dog-bones to them. I used rosin core solder, because that's all I have on hand, but next time I think I would use pure solder without the rosin, because I'm not sure whether the resin will interfere with a protective coating. I'll have a better idea about that when I finish coating this batch. Because of the cell's fragile nature and tendency toward scratching, I don't have the guts to clean off the resin with IPA without a protective layer in place. Perhaps I should, though, after the coating on the front finishes curing, and before coating the back of it.
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:BTW those cells are usually of 18-19% energy efficiency, so the only way to beat Amorton or IXYS is to cover larger areas.
The C-60, gen3 solar cells I received supposedly have a higher efficiency than that: https://us.sunpower.com/sites/default/files/media-library/spec-sheets/sp-sunpower-maxeon-solar-cells-gen3.pdf
That's the main reason why I ordered them.
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:How do you think, may it be reasonable to glue cut cells to a quartz or glass base?
Yes, totally reasonable. It would protect them from breaking.
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@NeverDie No no, by polishing I mean only the edge after cutting. I'd prefer to have it nice and clean just to avoid possible impact of cell layers which might cause shortenings. It's also very interesting to know that the cell has 3D surface - cool.
How easy it was to solder anything to the cell? Have you tried to solder anything to crystal raw surface? My concerns is that after the cell will be cut it will lose interconnection of conductors so it would be nice to restore the metallization layer.
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:How easy it was to solder anything to the cell? Have you tried to solder anything to crystal raw surface?
I soldered on the dog bones (a kind of bus connector) to the edges and gave each cell a brief test before applying a protective coating. They each work. That's about all I know. What's a bit confusing is that the solder pads look as if they they are made out of solder mask, but clearly they must be some kind of white conductive material that doesn't look like metal. I'm not exactly sure what's going on with that. I haven't yet found a "how-to" guide for this type of cell that explains anything in any detail. Its construction is completely different from any other kind of solar cell I've tried.
I don't know what country you're in, but in the US the ebay sellers fullbattery and theHeartOfTheSun sell them at reasonable prices. Do an ebay search for C60.
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@NeverDie The pads are usually made of silver. If thin enough it may look like the crystal. But the crystal itself may also be light enough - they produced with painting added for better light absorption.
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Not really surprising: they do much better with sunlight than with LED or fluorescent light.
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At 28lux of really lousy LED lighting, a C60 cell produces 0.66ma short circuit current and 96mv open circuit voltage. So, maybe not so terrible after all.
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@NeverDie My thought was that amorphous silicon (a-Si) cells have better spectral response to artificial light than crystalline cells (c-Si). However, after investigating this a little bit I've found that this doesn't seem to be true. Instead, it's shown everywhere that c-Si cells have better response to every wavelength:
Moreover, when the light source has wide spectrum (like the sun or an incandescent bulb), c-Si panels take the advantage and produce significantly more energy from the same source, and this all explains why a-Si cells are almost two times less effective than c-Si (roughly 8% vs 20%). Please note, because of narrow spectrum a LED lamp will be obviously inefficient for a PV panel.
But at the same time, there are reports of a-Si cells being 4x more effective in low light than crystalline. Indeed, both crystalline and poly-crystalline cells may degrade a lot:
The seem happens due to low parallel resistance of c-Si type cells. Shunt resistance of amorphous cells is naturally higher which results to less degradation of Vmpp and hence higher efficiency in low light conditions. Some paper show the shunt resistance rather low, when other mentions it relatively high, but at extremely low power conditions even 20 kOhm may be too much.
In short, a-Si cells are tend to produce fairly better results in very low light environments. But they can't leverage from wide spectrum sources, yet are subject to the Staebler-Wronski effect when exposed to direct sun (which can be reversed to some extent by heating the panel). In case if the light source is bright enough (around 1000 lx and above) a c-Si pannel should be preferred.
Finally, there are some other kind of solar cells, in particular those made from III-V semiconductors compound and promising even better low light performance.
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@Mishka Have you found a good candidate for an amorphous cell to try? I see a lot of cells/panels advertised as amorphous, but without a datasheet showing performance under low light conditions, selecting one seems a bit like throwing darts at a map.
I've seen some flexible amorphous panels that claim to stack materials with different light sensitivities to get a better spectral response:
But are they any good, or is it just puffery?I've seen articles claiming that CIGS have efficiencies of 20% to other articles saying that CIGS are barely better than amorphous. Some also make claims that CIGS perform well under "low light," but without the detailed datasheet, there's just not much to hang one's hat on when it comes to selecting one to try....
And then there's powerfilm, which I had linked to earlier above, which claims to be optimized for 200 lux and below. At least they were selected by TI for TI's BLE demo kit, so presumably they were a good choice, at least at the time the choice was made....
Is amorphous better than these other choices at low light, and if so, which amorphous solution has the best efficiency under low light?
NREL seems to be an objective independent source for testing, but for high brightness conditions (according to wikipedia, the standard test conditions for solar cells are "the AM1.5 spectrum as the reference. This air mass (AM) corresponds to a fixed position of the sun in the sky of 48Β° and a fixed power of 833 W/m2. "):
https://www.nrel.gov/pv/assets/pdfs/best-research-cell-efficiencies.20200218.pdf
https://www.nrel.gov/pv/cell-efficiency.html
At least on paper, the multi-junction cell efficiency looks really quite amazing. There are some for sale on ebay in the $20-$35 dollar range, depending on quantity. So, if you absolutely had to have one to meet your size requirements, there they are. No datasheets though, so again, just a cat in a bag. One claims 35% efficiency. No indication at all as to low light efficiency.
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@NeverDie Right, the good thing about thin-film solar cells that they can be relatively easily stacked up to gain better efficiency. Don't know about CIGS, but some III-V compounds like GaAs are known to be very effective in low light environment (please see the last paper in my previous post). Such, some manufacturers are making tripple-junction GaAs cells with power effectiveness up to 15 ΞΌW/cmΒ² at 200 lx - just compare it to Amorton which have it at about 6 to 8 ΞΌW/cmΒ² under the same conditions. Sounds like a huge difference, especially taking in account the Panasonic offers rather high quality cells. Unfortunately, the cost is as high as the satellites carrying these cells.
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Last night I hooked up the keychain solar cell to my simple solar circuit, and at 5 lux it could still charge a 100uF capacitor to 2.7v and blink a red led without any boosting. It looks like it's probably amorphous. So, pretty good performance considering its low cost, but perhaps not as small as what you're looking for.
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@NeverDie Well, 5 lux is ridiculously low. It's about the same illuminance you may have at 45 cm from a candle. Are you sure your lux meter is working?
Interesting to measure Voc and Isc at that light. What's dimension of the cell?
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:Are you sure your lux meter is working?
I'm not at all sure that it's accurate, but that's what the lux meter said. It's one of these: https://www.amazon.com/Dr-Meter-LX1330B-Digital-Illuminance-Light/dp/B005A0ETXY/ref=sr_1_3?keywords=lux+meter&qid=1582903100&sr=8-3
I've misplaced the manual, but someone posted this on amazon as to its specs:
The specifications in the instruction manual reflect the following:
Light-measuring level from .1Lux to 200,000Lux
Accuracy +- (3%rdg+10dgt) <=20,000Lux/2,000FC
+- (5%rdg+10dgt) >= 20,000Lux/2,000FC
Repeatability +-2%
Photo detector lead length ~150cm
Spectral Sensitivity- curve shows mostly betweeen 500nm and 650nmPerhaps I should get something better, or else maybe find some way to calibrate it. What is it that you're using?
I assume that for "Accuracy +- (3%rdg+10dgt)" it means plus or minus 3% of the reading, which is fine. Not sure what the 10dgt means though. If that means it could be plus or minus 10 lux, then I guess it's useless for measuring 5 lux.
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:What's dimension of the cell?
37mm x 22mm
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@NeverDie said in
The Harvester: ultimate power supply for the Raybeacon DK:I'm not at all sure that it's accurate, but that's what the lux meter said.
Wow, relatively to my built into the smartphone Sensortek STK3x1x ambient light sensor this one looks very serious.
The cell has surprisingly high voltage (2.7V) at so low light. My amorphous cell has Voc = 1.8V at 50 lux (2 m from a fluorescent lamp). Maybe yours has many more cells in series. I'm going to order some Amorton panels of suitable size (less than 25x25), it will be interesting to compare them with my other amorphous cell.
I'm also wondering would it be good o bad to connect two cells of different types - one amorphous and one crystalline.
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@NeverDie said in
The Harvester: ultimate power supply for the Raybeacon DK:If that means it could be plus or minus 10 lux, then I guess it's useless for measuring 5 lux.
Well, maybe not completely useless. If the specs are valid, then it's surely less than 20 lux, assuming I'm giving the right interpretation to "10dgts".
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:I'm going to order some Amorton panels of suitable size (less than 25x25), it will be interesting to compare them with my other amorphous cell.
I'm thinking of ordering the AM-1816CA, which AFAIK is the largest one rated for indoor and low lux. https://www.mouser.com/datasheet/2/315/panasonic_AM-1816CA-1196985.pdf
My only reason for ordering the largest would be to see what the limit is on how dim things can get in that series and still have something that can function. Maybe ordering smaller panels would make more sense, though, as they could always be added together in parallel or series. Yeah, that would make more sense I think.In addition, if you let me know what models you order, I may order one of the same too just so we can have something in common to compare results.
At very dim levels I notice that my Fluke 87v multimeter actually draws too much current off the solar cell to get an accurate open circuit voltage measurement. So, I'll have to rig up some kind of voltage following op amp buffer as an aid to doing these measurements.
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:I'm also wondering would it be good o bad to connect two cells of different types - one amorphous and one crystalline.
Only one way to know for sure, but I would guess that the crystalline one would drain off the current produced by the amorphous one (based partly on your theory as to why amorphous is better in low light). Worth a shot though: maybe as a compromise solution you can have the best of both worlds.
Thinking out loud here, I have read about some research solar harvesters where they use a separate "pilot" solar cell to power the control electronics past the cold boot threshold. These days, with nanoamp current drains from control components, it would mostly need to produce adequate voltage and not much current, so a simple approach would be optimize the pilot configuration for exactly that--perhaps putting a few tiny cells in series. Perhaps any extra current could then spill over into the main accumulating capacitor. That would be yet another way to use more than one type of panel.
The ideal solution would be if there were some way to re-configure multiple cells in series or parallel depending on the lighting conditions. It could default to series to push past the cold start and then switch to parallel (or some appropriate combination of series and parallel) for the energy harvesting. I haven't seen much on that topic, but I'd be keen to know if there are ways to do reconfiguring that consume very little power in overhead.
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:less than 25x25
That probably limits you to a couple of AM-1456 (25mm x 10mm) or a single AM-1606 (15mm x 15mm) as your only choices.
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@NeverDie said in
The Harvester: ultimate power supply for the Raybeacon DK:Only one way to know for sure, but I would guess that the crystalline one would drain off the current produced by the amorphous one (based partly on your theory as to why amorphous is better in low light). Worth a shot though: maybe as a compromise solution you can have the best of both worlds.
I mean connect them in series with bypass diodes so the amorphous cell can be used to bootstrap the harvester, and then crystalline cell will be workhorse during the day. Unfortunately, can't check it right now - left all my cells in the office.
Thinking out loud here, I have read about some research solar harvesters where they use a separate "pilot" solar cell to power the control electronics past the cold boot threshold.
That's a smart idea. Perhaps connect a dedicated tiny charge pump and an amorphous panel parallel to the buck-boost harvester storage capacitors?
The ideal solution would be if there were some way to re-configure multiple cells in series or parallel depending on the lighting conditions. It could default to series to push past the cold start and then switch to parallel.
A mechanical device?
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@NeverDie Going to order 1 x AM-1606, 2 x AM-1456, 1 x AM-5610, and 2 x KXOB25-05X3F.
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@NeverDie said in
The Harvester: ultimate power supply for the Raybeacon DK:At very dim levels I notice that my Fluke 87v multimeter actually draws too much current off the solar cell to get an accurate open circuit voltage measurement. So, I'll have to rig up some kind of voltage following op amp buffer as an aid to doing these measurements.
Heh, we seem dived below 1 Β΅A / Β΅W level here
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:Heh, we seem dived below 1 Β΅A / Β΅W level here
Looking at the datasheets for the op amps I have on hand, I'm guessing that the LTC2063 will allow an accurate measurement: https://www.analog.com/media/en/technical-documentation/data-sheets/LTC2063-2064.pdf I'll try it after my uv glue arrives.
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:Perhaps connect a dedicated tiny charge pump and an amorphous panel parallel to the buck-boost harvester storage capacitors?
Maybe, but which one? I would have suggested this one, but it's no longer available: https://media.digikey.com/pdf/Data Sheets/Seiko Instruments PDFs/S-882Z.pdf
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:Wow, relatively to my built into the smartphone Sensortek STK3x1x ambient light sensor this one looks very serious.
Looks as though you can get a fairly inexpensive digital light sensor from adafruit that will tell you the lux level: https://www.adafruit.com/product/4162
https://www.amazon.com/Adafruit-4162-VEML7700-Lux-Sensor/dp/B07S9TD2W1/ref=sr_1_1?keywords=Adafruit+VEML7700&qid=1583129068&sr=8-1It doesn't have the little translucent plastic dome on it though that one typically finds on lux meters. Not sure how important that is or isn't. Seems like such domes would shade the light and skew low light level readings, so maybe you'd be better off without it.
I may get one myself as a check on my lux meter.
There's also this one, a little cheaper: https://www.amazon.com/Adafruit-TSL2591-Dynamic-Digital-ADA1980/dp/B00XW2OFWW/ref=sr_1_1?keywords=Adafruit+lux+sensor&qid=1583129190&sr=8-1
I checked the adafruit library, and it prints sensor readings in lux.Not sure which one is more accurate.
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I built the op-amp circuit, and now the open circuit readings on a solar cell are much higher than when I was taking the readings with a regular multimeter. As long as I can keep the control logic current at just a couple hundred nanoamps or so, I think I'll probably have enough voltage under even very dim lighting that I doubt cold start will be an issue.
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:
What method or methods are you using to characterize your solar cells? I'm guessing in this instance that for the different illumination levels you are recording the open circuit voltage and the short circuit voltage? So as to at least try to compare apples to apples, I want to collect data on my cells in the same way that you are.
Another, complementary approach is described here: "The key characteristic of a solar cell is its ability to convert light into electricity. This is known as the power conversion efficiency (PCE) and is the ratio of incident light power to output electrical power. To determine the PCE, and other useful metrics, current-voltage (IV) measurements are performed. A series of voltages are applied to the solar cell while it is under illumination. The output current is measured at each voltage step, resulting in the characteristic 'IV curve' seen in many research papers. " https://www.ossila.com/pages/solar-cells-theory I suppose with this approach a series of curves could be produced, each for a different illumination level. Since doing that would be a lot of work, I'd like to somehow automate the testing process, but first I need to either know or decide what the process is that I want to automate.
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What method or methods are you using to characterize your solar cells? I'm guessing in this instance that for the different illumination levels you are recording the open circuit voltage and the short circuit voltage?
@NeverDie exactly. That was a quick and dirty measurement using a multimeter. The P (Β΅W) value was calculated as V * I * 0.8 (MPP assumed 80%, I must multiply to 0.8^2 instead). My intent was to describe the panels in dependency of different illuminance (which must be also denoted by E instead).
Finding MPP on IV curve is the right method to characterize a cell. But that would require fixing illuminance at some point (and is more complicated), when I was more interested in different light conditions. Most cells are rated at 200 lux indoors, and one sun (more than 100k lux) outdoors. Perhaps 50 lux indoors (a typical light at home) and 1000 lux (cloudy day) is more practical for low-light purposes so I could trace IV curves for the cells I ordered at that illuminance levels.
Looks as though you can get a fairly inexpensive digital light sensor from adafruit that will tell you the lux level
It seems my phone uses Sensortek STK3310 or similar. At low light might be as accurate as those two, but is limited at higher levels indeed. Would be nice to replace it with more reliable solution, will try to find out a luxmeter in a local fablab or get one of those you've suggested, thanks!
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@NeverDie said in
The Harvester: ultimate power supply for the Raybeacon DK:I built the op-amp circuit, and now the open circuit readings on a solar cell are much higher than when I was taking the readings with a regular multimeter. As long as I can keep the control logic current at just a couple hundred nanoamps or so, I think I'll probably have enough voltage under even very dim lighting that I doubt cold start will be an issue.
There is the Ricoh R1800K which consumes just 144nA and can start from a 0.72 Β΅W source. It requires at least 2V to operate, but schematic is very miniature - only three more components needed.
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:R1800K
Interesting chip. On the one hand, it seems aimed at small solar cells because of the low quiescent current and because it can't handle more than 1 or 2ma tops. On the other hand, it doesn't have MPPT but instead wants you to pick a single MPP voltage (out of the choices that RICOH provides) that it should operate at. Not sure how good being tied down like that would be in actual practice. Maybe it would be fine in an office environment where you could perhaps assume steady, uniform lighting...?
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I switched to a deadbug build using an MCP6S22 opamp for a buffer because I was getting too much conductance/noise on a pCB with the other op amp. Everything has to be soldered together, because otherwise current gets lost through the connectors when dealing with such miniscule currents.
Having done that, for the keychain solar cell I measured open circuit voltage at 2.66v at 1 lux (according to my lux meter that I mentioned above, so take that measurement for whatever it's worth) and a short-circuit current of 88na, according to a uCurrent Gold (but with the voltage measuring opamp circuit still soldered into place).
This has me wondering now how much of a voltage (non-boosted) it could eventually generate onto a capacitor, so I suppose that's the next thing to try. I'll try it first with my simple solar charger: https://www.openhardware.io/view/620/Supercap-solar-charger
since that's easy, but for a more accurate measurement I may need to construct a deadbug equivalent using just a diode and capacitor. That would be a lower bound for the dead simple approach which then perhaps some harvester could improve upon, though I'm not sure any of the commercial energy harvesters are spec'd at that low of a power.This also explains why measuring the voltage of the solar cell with just a volt meter (with no op amp circuit to help it) is hopeless at such low light levels: 2.66v divided by 10MOhm is 266 nanoamps, where 10MOhm is the typical digital volt meter input resistance. i.e. the 266 nanoamps drain through the volt meter would be approximately 3x the amount of current that the solar cell can generate, thereby causing a large error in the voltage measured by the DMM.
Edit2: I connected a 100uF ceramic capacitor in parallel with the solar cell (I didn't bother with adding a diode), and it charged up to 2.778v. Somehow that's slightly higher than the previously measured open circuit voltage of 2.66v. Not sure how that is, but perhaps the orientation of the solar cell was a little more favorable when this measurement was taken. In any case, I think whatever the open circuit voltage is, you can probably charge up to that amount with any size low leakage capacitor that you want to use.
So, from this point of view, choosing a solar cell which generates high open circuit voltages in very dim light is perhaps more important than any other decision if what you want is something that can get past startup even if the available power is only minuscule.The only thing needed is a simple control circuit which, if possible, consumes little or no energy until it reaches the desired voltage range, whereupon a more sophisticated control circuit can take over. Something like a schmitt trigger might work, but it would need to draw extremely little current, which not all schmitt triggers do, especially as they approach the threshold voltage. Any ideas?
Perhaps something like: https://hackaday.com/2018/07/19/energy-harvesting-design-doesnt-need-sleep/
or perhaps a solar engine control circuit might work: http://beambuilder.blogspot.com/p/solar-engines.html
or...???
Since they all do more or less the same thing (charging a capacitor to a threshhold voltage and then "turning on"), the challenge would be to find (or invent) a circuit which achieves that result but while consuming the absolute least amount of power that current technology allows. A lot of the published designs use older technology, and so I suspect better possibilities exist if leveraging newer, more capable components.
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@NeverDie Wow, I'm really surprised with so high voltage of the panel. Thank you for sharing the measurements!
My understanding is that OC voltage is defined by amount of free electrons in the depletion zone, and hence by the width of the zone. When in the light, more electrons will fill the zone, but there seem to be some saturation threshold limiting the max voltage. It would be interesting to somehow measure the electric field in the full absence of light. Also, capability to emit new electrons in the depletion zone defines the max current from the cell. It looks like crystalline cells can do it more effectively than amorphous, but the latter have wider depletion zone in the dark.
I don't know how to use so ultra-low current sources. The harvester should be able to work from 100 nanoamps or below. This limits design to a linear charger only (at least at frontend) - anything more complex (like a boost or buck circuit) would require higher quiescent current which will collapse the cell.
A MOSFET may draw as low as few nanoamps so virtually it could be possible. The PV cell needs to be isolated from the load to prevent voltage drop on the FET which may cause it defunct. Perhaps an isolated capacitor will be required to sustain the FET state while input capacitor releases its charge. The FETs may require resistors to shift voltage level, but again, they need to be hundreds of megohm. This will also impact switching speed. Perhaps some sort of hiccup switching circuit may make it. Also, I see some similarities with how dynamic RAM implemented.
For a usual solution, there are some ideal diode like the MAX40203 with 300 nA quiescent current. I suspect that the charge pump of the SM74611 may draw microamps when in ON state - it's unclear from the datasheet.
All in all, it looks like a puzzle
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If you're able to run in some kind of duty cycled mode, where the control circuitry is only active for brief periods of time, then perhaps the quiescent currents get averaged down to a more manageable level. As a first step, I think I'll just blithely assume the control circuitry can access at least some conventional voltage levels (either saved up from earlier energy harvesting or else gathered in a crude way like in my example above). If I can make good progress doing that, then I can always revisit that assumption at a future date.
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Found a nice paper on charge pumps design: https://www.mdpi.com/2079-9292/8/5/480.
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TPL5100, which draws just 30na, looks promising for duty cycling the control circuitry:
http://www.ti.com/lit/ds/symlink/tpl5100.pdf
It has both a PGOOD pin as well as a mosfet driver pin. The edge case would need confirming that it can slowly power up from zero volts to its minimum 1.8v operating voltage with only just over 30na source current without itself drawing more than 30na. Since it has a PGOOD pin, I'd wager that it's unlikely to emit false positive signals while still charging at below 1.8v, because if it did the PGOOD pin would be worthless.
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:Found a nice paper on charge pumps design: https://www.mdpi.com/2079-9292/8/5/480.
@Mishka I read a similar paper (http://citeseerx.ist.psu.edu/viewdoc/download;jsessionid=D650012CC6F5208E02BF41AE55DF0E95?doi=10.1.1.128.4085&rep=rep1&type=pdf) which says that the best charge pumps use static charge transfer switches. That said, I'd be happy if I could build any kind of ultra low energy harvesting charge pump using discrete components as long as the component count is low.
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I tried it with a TPL5110 just now, but it gets caught in a boot loop: voltage rises to 1.440v and then suddenly drops to about 1.400v. I think this is because when the TPL5110 starts up for the first time, it draws ~200ua current to read the resistor settings, which it then stores and uses for the time delay.
So, if there exists a similarly low current timer that can be set without a heavy drain step like that just described, then I'd go for that instead.Meanwhile, this is the lowest current (88na) voltage detector that I know of: https://www.torex-usa.com/products/voltage-supervisors/low-power/xc6136/
That would limit me to light sources something greater than 1 lux (as measured by my lux meter) if I am to harvest anything using the brute force simple approach for a cold start, but once I get enough of a power reserve I could maybe harvest lesser amounts by duty cycling something like an LTC3108.
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@NeverDie Maybe try to bootstrap it with external voltage source applied parallel to the cell?
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:@NeverDie Maybe try to bootstrap it with external voltage source applied parallel to the cell?
I'm not sure what that would look like. Do you have anything concrete in mind?
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@NeverDie So when TPL5110 has passed the boot phase does it work after that?
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:@NeverDie So when TPL5110 has passed the boot phase does it work after that?
Ah, good question. Then it seems to work just fine. I had it waking once every 10 seconds and weakly flashing an amber LED, all on just 88na of collected solar current. Essentially, the capacitor voltage would drop to just below the forward voltage of the LED during the flash (effectively self terminating the flash duration) and then it would charge back up from there.
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@NeverDie Oh, nice! It's interesting that the full circle including oscillator consumes so low power. It seems really possible to build a discrete harvesting circuit which can collect enough charge to execute a single duty cycle of an MCU.
Such, assuming (88-35) nA/s = 53 nC charge it will require less than 5 minutes and 22 Β΅F capacitor in order to shot a single BLE event from an nRF52 MCU. And that's at so ridiculous low light. Quite awesome, I think.
The only issue is that the timer can't optimize it for faster charge, but a voltage driven latch could.
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@Mishka Just FYI, in my experiment I drove the LED directly from the DRV pin (I didn't use a MOSFET), and I didn't bother with setting the DONE pin, since I wasn't using a MCU. That gave a maximum possible flash duration of 50ms once every 10 seconds, but like I said, it self-terminated before the full 50ms was up because the capacitor voltage dropped below the forward voltage of the LED. Using a mosfet and an MCU, as intended, would give a little more control, since the the MCU could issue a DONE signal.
So, yeah, it really is impressive what can be done with so little light, and it could actually go with even less light and a longer charge time, provided the startup hurdle can be gotten past.
Unfortunately, the XC6136 doesn't yet seem to be widely available at the the all the different possible voltages that can be detected. Digikey doesn't have any, and mouser has only just 3 different types. Perhaps that will improve in the future.
So, perhaps this is a case where powering the TPL5110 from a primary cell would be an acceptable "cheat". At just 35na, that primary cell should last a very long time.
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I received a 0.02% accurate 500,000 count DMM that should make measuring changes by small voltage and current amounts a bit easier:
When resolution really does count! - Brymen TBM867 / BM867 Multimeter β 02:52
β mjlortonIf you're in the market for such a thing, now is a good time to buy, as prices are lower than I have ever seen before and a number of the models previously available from Extech, Brymen, GreenLee, AmProbe and other labels have been discontinued (permanently, it would seem). The models still in production cost 2-3x as much, as did the discontinued models up until fairly recently.
Interestingly, in the dead of night the keychain solar cell can nonetheless pull down 1.3v from a window facing a streetlight that's across the street, as measured with the op amp buffer using a DMM. That amount of light is so low that it registers as 0.2 lux on my lux meter. On the other hand, it also measures 0.2 lux even with the lens cover on, so I think it's below my lux meter's ability to measure it, as the 0.2 lux appears to be just an offset that should be calibrated to zero.
An alternative to the opamp buffer would be to have the solar cell charge a 0.1uF capacitor, which then gets quickly read by an arduino ADC. I haven't wired that up yet, but I expect the results would be about the same.
Or, you could charge a larger capacitor for a longer period of time and perhaps try to snag it with a peak voltage reading when you first connect to it with your DMM. I haven't tried this. I expect it would work, at least to some degree, if you used a big enough capacitor and charged it for long enough, so it might be worthwhile if you have lots of patience.
Interestingly, the typical input resistance for an oscilliscope is only 1 MegaOhm. For a typical DMM, it's 10 MegaOhm, and for an atmega328p ADC, it's 100 MegaOhm. Thus, if measuring 5 volts, the Arduino ADC would experience a 50 nanoOhm drain. That's too high for measuring weakly sourced solar voltages under very dim lighting. 10 gigaohm would be preferable, but then it will take some time to charge up an input capacitor for the ADC to read.
It would be better to leave the input impedance as is but use software to disconnect the input pin when it's not being used. That's certainly possible with an nRF5x, but I'm not aware of that being possible on an Arduino Uno. Is it?
I could connect/disconnect it with a mosfet or a transistor, but then we're back to supplementing the arduino uno with more hardware again, and the voltage drop across such hardware needs to be adjusted for, since the whole point is to get an accurate voltage measurement.
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@NeverDie said in
The Harvester: ultimate power supply for the Raybeacon DK:Interestingly, in the dead of night the keychain solar cell can nonetheless pull down 1.3v from a window facing a streetlight that's across the street, as measured with the op amp buffer using a DMM. That amount of light is so low that it registers as 0.2 lux on my lux meter.
It would be interesting to measure voltage when the panel is dead black. Should be possible by wrapping it into paper and then aluminum foil. In theory it should be perfect zero, but connecting wires and the cell itself may work as antenna and hence the opamp may show some bias.
An alternative to the opamp buffer would be to have the solar cell charge a 0.1uF capacitor, which then gets quickly read by an arduino ADC. I haven't wired that up yet, but I expect the results would be about the same.
Yeah, the charge capacitor is part of some ADC implementations. But instead of use of comparators it might be possible to measure charge / discharge time and derive current and voltage from that. Also, knowing the charge current it will be easy to derive time to full charge and select proper capacitor.
It would be better to leave the input impedance as is but use software to disconnect the input pin when it's not being used. That's certainly possible with an nRF5x, but I'm not aware of that being possible on an Arduino Uno. Is it?
From my understanding, input impedance of most of MCU ADC pins (when disabled) are defined by MOSFETs and hence is subject to implementation and input voltage. But with the charge capacitor large enough it should be not an issue, at least as long as the capacitor wasn't connected to the ADC port during the charge (otherwise the impedance must be gigohms in order to be negligible small). Perhaps a mechanical switch could better solve it for the task. And then MCU can be used to measure time to discharge and do the math.
Also, I must note that to charge the capacitor with tens of nanoamps, the harvester control circuit must consume something in picoamps
And this makes me think that, first, there must be a reasonable bottom limit, and, second, a combined RF / solar harvester may be an interesting option to go, especially taking in account they can be connected to the same input.
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:It would be interesting to measure voltage when the panel is dead black. Should be possible by wrapping it into paper and then aluminum foil. In theory it should be perfect zero, but connecting wires and the cell itself may work as antenna and hence the opamp may show some bias.
OK, I'll try it and let you know.
@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:Also, I must note that to charge the capacitor with tens of nanoamps, the harvester control circuit must consume something in picoamps
You're right, there just aren't going to be any control circuits that run on mere pico-amps on a continuous basis, and that sets the limit on how low you can go. It's for that very reason that I'm hoping to find some kind of ultra low current, very low frequency, low voltage self starting circuit that effectively draws almost no current until it starts up. It wouldn't have to start at a precise voltage. Just in a general ballplark. Maybe something like this, except lower voltage than 3v?
http://www.discovercircuits.com/DJ-Circuits/3na-osc.htm
Seems like it should be possible, given progress in the components since that circuit was drawn, which is now quite a while ago.If so, maybe it could even be used to drive a boost converter, similar to:
and with a high enough voltage, perhaps a voltage multiplier as well:
http://dangerousprototypes.com/blog/2013/07/20/avalanche-pulse-generator-and-some-scope-porn/Basically, the circuit needs to remain inert until enough charge builds up and a trigger gets tripped. And, it needs not to bootlooop even though it ramps up using just very little current. A tall order, I know. Not sure if the right kind of circuit exists, but that's what I'm in the hunt for.
If not a multivibrator, then maybe a ring oscillator. Or, if not that, then a blocking oscillator. And if not that, ...., who knows? There are lots of research papers published where people have been able to do it, but unfortunately a lot of them are IEEE published, and so I don't have access to the details of how it has been done. For sure, a lot of it is instantiated into a CMOS chip, which is beyond my reach anyway, but some of them do seem to use discrete components.
If you have any suggetions, I'm all ears.
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@NeverDie said in
The Harvester: ultimate power supply for the Raybeacon DK:@Mishka said in The Harvester: ultimate power supply for the Raybeacon DK:
It would be interesting to measure voltage when the panel is dead black. Should be possible by wrapping it into paper and then aluminum foil. In theory it should be perfect zero, but connecting wires and the cell itself may work as antenna and hence the opamp may show some bias.
OK, I'll try it and let you know.
@Mishka 8mv was as low as I could take it, but I suspect even then there may have been some slight amount of light getting at it. The room was very dark, but I could make out shapes with night vision, and the backlight on my Fluke 87v was leaking light all over the place, even though I tried to shield it. To really do it properly I'd probably have to set up a wireless link so that I could be in another room to read the voltage. Either that or set up a logger and check it after-the-fact. So, summarizing, I apologize I didn't do a more thorough job, but for being conducted in the middle of a pandemic I did the best that time allows, and besides, 8mv is pretty close to zero, so I hope that answers your question well enough.
As a cross-check to rule out the possibility of it being an artifact, I'll sometime soon take the measurement in a brief snapshot using an arduino, without the aid of an op-amp, and see how that compares. I'll probably use a load switch to disconnect the arduino so that the solar cell has a chance to charge up a capacitor between readings, and I anticipate that given enough time it will eventually charge up to the open circuit voltage.Should I start a separate thread for this, or continue it here? It seems that your project is completed, and although this is all relevant, maybe it would be better to split it off? @Mishka Since you're the OP, what's your preference? Continue as is, or fork your thread and continue in a separate thread? I'm enjoying the collaboration, and hope you feel the same. I'm fine with either choice.
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In case anyone is curious, this is the dead-bug setup I used to do the op-amp assisted measurements:
The op-amp calls for a bypass capacitor to be soldered within one millimeter of the input signal, so I soldered a small surface mount ceramic cap directly to that pin and then ran a wire to it from the GND pin. Not sure how well you can see it, but here's a photo of that:
The LDO had similar capacitor requirements, and I was able to solder those directly between its pins:
Maybe because of that, despite all the long wires, noise didn't seem to be a problem. The reason for the deadbug design and the DIP op-amp was to avoid any leakage currents that might happen if it were all mounted properly to a protoboard, as I've read accounts from others who have tried doing that but who ran into leakage problems.
So, while I admit it looks awfully scruffy, it doesn't matter, because it's purpose built just to help get accurate open circuit voltage measurements (and short-circuit current measurements with a uCurrent Gold, not shown here).
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And here is Version 2, which uses an Arduino UNO to and a load switch to measure an E-PEAS solar module that's charging a 100uF capacitor using a solar keychain solar cell. This time I did use a prototype board.
It's too soon to evaluate, but it seems as though it's off to a good start....Edit: nope. I'll have to migrate the Arduino design to dead-bug, because the voltage is only very slowly crawling up. Maybe that's just how it is with this the E-PEAS, or else maybe mounting leakage (the higher the voltage the higher the leakage) is what's causing the drag.
Edit2: confirmed. These measurements were taken at 1 minute intervals, under varying cloud conditions, and it's clearly not able to hold on to the charge the E-PEAS has accumulated on the 100uF ceramic cap:
734, raw = 652, volts = 3.267 735, raw = 689, volts = 3.453 736, raw = 371, volts = 1.859 737, raw = 399, volts = 1.999 738, raw = 445, volts = 2.230 739, raw = 556, volts = 2.786 740, raw = 616, volts = 3.087 741, raw = 671, volts = 3.362 742, raw = 371, volts = 1.859 743, raw = 444, volts = 2.225 744, raw = 510, volts = 2.556
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I punted on the Arduino and hooked up the E-Peas AEM10941 module to the deadbug op-amp for measurement, as the dead-bug op-amp appears to work flawlessly. The results were: the AEM10941 does build up to a voltage of about 4.135v max when under fairly bright lighting, and then all that disappears and it reverts to starting to charge up again from a voltage of about 1.8v, and it cycles over and over like that. Kinda weird, but that unexpected result may explain the above 1 minute interval readings: probably (?) it wasn't current leakage but instead this kind of cycling that explains the measurements.
Edit: Unfortunately, the AEM10941 breakout board can't seem to rise above 0.352 volts when tested with the same solar cell and same dead-bug op amp assembly under the same 1 flux light source, so I'm afraid I have to label it a FAIL for use in boosting, just by itself, from that particular low light scenario. Given its datasheet, I'm rather disappointed. I did clean the board and my soldered connections pretty thoroughly with IPA, but perhaps there are other leakages inherent in that board, or perhaps the chip itself has limitations that maybe aren't apparent from its datasheet.
Which raises an interesting question: are some types of PCB's less prone than others when it comes to leakage currents? It might make a difference in what kind I order from a PCB fabhouse if some types are better than others. Anyone know?
I didn't test whether the AEM10941 might have some other beneficial use if that barrier is somehow passed, or assisted in being passed, but for now I'm moving on to test some other chips and see how they perform under these conditions to see whether they perform any better and without needing help.
Edit: BQ25504 has no problem charging under the 1 lux light, under the same conditions, even from a starting voltage of zero volts.
Edit2: Well, not quite. Despite a promising start, the BQ25504 peaked at 0.812v and couldn't seem to pull itself above that. It was able to charge up further than the AEM10941, but it hit a ceiling nonetheless. So this time I gave it some bright light to bring its supercap voltage up to 0.814v, and now the voltage appears to be climbing again, al beit slowly. Assuming it is able to continue on its own from this point forward, then my theory is that internally there is a schmitt trigger which is causing this effect: as the voltage slowly rises, the current drain increases up to a peak and then declines again as the voltage continues to rise. At least that is how TI describes typical schmitt trigger behavior in Figure 1 of TI's application report entitled "Understanding Schmitt Triggers": http://www.ti.com/lit/an/scea046/scea046.pdf
Vertical axis is current and horizontal access is voltage.
So, if that peak current drain is greater than the current generated by the solar cell at the 1 lux light level, it simply can't push past it to the other side.Both chips seem rather pathetic if, as seems to be the case, a solar cell alone and without assistance can charge up a capacitor to its open circuit voltage of somewhere around 2.7v but they can't. To be fair, there could be other factors in play, though, like the PCB material type, the dialectric the manufacturer used to impregnate the FR4 to make the PCB, how much humidity had gotten into the FR4 (resulting in extra leakages), component choices as well as layout. That was my earlier hunch, but that hunch may get upended and replaced with the schmitt trigger theory if the BQ25504 continues its upward charge. We shall soon see.
Meanwhile, somewhere I have laying around a BQ25570 on a chinese breakout board, and it might (?) possibly avoid this problem that the other two seem to share....
Edit3: Nope. The BQ25504 simply got stuck again, this time at 0.851v. According to the datasheet, it's still in cold-start mode until the voltage on VSTOR reaches at least 1.6v (or possibly higher), and that matches what I recall about the BQ25504 from earlier experimentation with it: it performs pretty terribly while in cold-start mode.
Punt!
Unfortunately, BQ25570 also remains in cold start mode up to the same 1.6v+ as the BQ25504, so I'm losing optimism that it might be any better... And like the BQ25504, the BQ25570 also requires typically 15uw to get its mojo on, and at 88na of current that just isn't going to happen.
So, there's no rush to test the BQ25570. If the datasheet is right, it's almost certainly another FAIL.
Judging from the datasheet, the BQ25570 is largely just the BQ25504 mashed together with a buck converter. And the BQ25505 looks about the same as the BQ25504, except with a little bit less quiescent current.What a disappointment! I would have thought that TI had the in-house talent to do a lot better than this.
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Well, doing a little back of the envelope calculations: if a silver zinc 8mah SR416 primary battery, which is just 4.8mm in diameter and 1.6mm thick, were used to continuously drive a 35na TLV5110 timer, then assuming all 8mah could be extracted and ignoring self discharge, it would last for 26 years. Then consider that a properly designed energy harvesting circuit could relieve the battery from needing to run whenever there is adequate harvested energy available, and the expected lifespan of the system would probably be even longer.
The only purpose of the timer would be to pulse accumulated energy into an off-the-shelf energy harvester, probably none of which can handle extreme low energy accumulation. One maybe can't know what the optimal duty cycle should be, but one could make educated guesses, and perhaps a more refined circuit could even self adapt to some degree.
Anyhow, I'd rather not go that route, but as an exploratory tool, it would be fun to make these harvesters work in "scotopic" darkness and yet still accomplish something useful with whatever energy they can somehow squeeze out of it, all while remaining tiny.
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Hi @NeverDie, thanks a lot for doing the experiments!
Basically, the circuit needs to remain inert until enough charge builds up and a trigger gets tripped. And, it needs not to bootlooop even though it ramps up using just very little current. A tall order, I know. Not sure if the right kind of circuit exists, but that's what I'm in the hunt for.
Yeah, this is would be very interesting to achieve indeed. Looks like the water bucket from aquapark. Unfortunately, have no practical ideas at the moment. Maybe a FET + BJT combo where the FET generates spike of the current which activates the BJT which then drains the input capacitor? The idea here is to utilize the inrush current from the FET before it will be stabilized. A comparator may have higher quiescent current, or may not.
8mv was as low as I could take it, but I suspect even then there may have been some slight amount of light getting at it. The room was very dark...
8 mv is fair enough. So it seems all about the structure of the amorphous cell. Interesting!
Should I start a separate thread for this, or continue it here? It seems that your project is completed, and although this is all relevant, maybe it would be better to split it off? @Mishka Since you're the OP, what's your preference? Continue as is, or fork your thread and continue in a separate thread? I'm enjoying the collaboration, and hope you feel the same. I'm fine with either choice.
Although the discussion went beyond the original project, the topic is very interesting. While most of existing harvesters are aimed at low-voltage sources, it seems that we're trying to address the unique property of a-Si cells to have high-voltage bias in the extremely low light. This is not only enjoying, but might also have (and I hope will do) some practical extension. Of course, if there is a better place for the discussion - it's completely okay to move it, I'll be glad to follow-up there.
Regarding the project, it wasn't finished yet. I'm currently waiting for newest PCBs - they're still based on SPV1050, fully configurable, the components selection is for the boost. Appropriate solar panels are also on the way.
BTW, I had a chance to try the SPV1050 (buck) and nRF52833 with a single one SolarBit I have, no battery attached. In the direct sunlight it works without any issue, even with 1 mA red LED blinking 50% of time. This is definitely not the best setup, so the mentioned PCBs and panels should make it more useful and especially for a cloudy day. Also, for the version 2.0 I'm considering to replace the harvester IC with the AEM1094. I also have somewhat different idea about form-factor, but that's for another topic.
And here is Version 2, which uses an Arduino UNO
Perhaps the right thing would be to charge the capacitor first, and only after that connect it to the Arduino. The Arduino has to read the ADC often so it should be possible to determine highest voltage before it decays.
Unfortunately, the AEM10941 breakout board can't seem to rise above 0.352 volts when tested with the same solar cell and same dead-bug op amp assembly under the same 1 flux light source, so I'm afraid I have to label it a FAIL for use in boosting, just by itself, from that particular low light scenario.
...
Despite a promising start, the BQ25504 peaked at 0.812v and couldn't seem to pull itself above that.From my (perhaps not too careful) review I did earlier in this thread the AEM10941 requires 3 Β΅W input, and the BQ25504 requires 15 Β΅W. Either of those are far beyond the 3V*80nA condition.
Unfortunately, by most of manufacturers a nanoamp source seem usually considered as zero current.
if a silver zinc 8mah SR416 primary battery, which is just 4.8mm in diameter and 1.6mm thick, were used to continuously drive a 35na TLV5110 timer, then assuming all 8mah could be extracted and ignoring self discharge, it would last for 26 years.
Hmm... taking in account those 80 nA collected in 10 seconds will be wasted in one millisecond, and then the next 9.999+10 seconds it will wait for another portion, it sounds like bargaining 35 nA for 40 nA. Well, fair enough!
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:Hmm... taking in account those 80 nA collected in 10 seconds will be wasted in one millisecond, and then the next 9.999+10 seconds it will wait for another portion, it sounds like bargaining 35 nA for 40 nA. Well, fair enough!
TI makes a range of different TLP5xxx chips, and Adafruit makes convenient breakout boards for at least two of the different models. I even used one in an earlier leak detection project: https://www.openhardware.io/view/534/Extremely-Simple-Arduino-Pro-Mini-LoRa-Water-Leak-Detector
What I haven't yet tested (and haven't read nor heard) is whether ia TPL5xxx can self excite and start-up normally if powered from the very slowly rising voltage created by a tiny solar cell in weak lighting.
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I stumbled across this: http://www.prc68.com/I/JouleThief.shtml
which is a fascinating goldmine of information about blocking oscillators and their use in just about every cheap solar circuit you've ever seen or heard of, including some that maybe you haven't. Be that as it may, for tiny panels in ultra low light (1 lux and below), I'm pretty sure they'll need to be spoon fed, just like these commercial chips we've been examining.As for a proper DIY trigger circuit, about 5 years ago David Pilling made some very interesting posts regarding the use of PUTs (programmable unijunction transistors): https://www.davidpilling.com/wiki/index.php/PUT
and on his wiki he built some solar harvesters around that. What I really like and appreciate about his work is that he published ltspice models of his circuits, so it's very easy to download them and run the simulations. Earlier today I emailed David Pilling to see if he'd like to join the discussion here. A lot of technological progress in ultra low power has happened over the last 5 years, and so I think maybe he would be interested and perhaps he'd want to upgrade his circuitry to take advantage of the much lower-voltage/lower-energy components commonly available now that simply didn't exist back then.@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:Hmm... taking in account those 80 nA collected in 10 seconds will be wasted in one millisecond, and then the next 9.999+10 seconds it will wait for another portion, it sounds like bargaining 35 nA for 40 nA. Well, fair enough!
What I forgot to mention in the post directly above was that the tlp5xxx chips can be resistor programmed for much longer cycles than 10 seonds. e.g. the TLP5110 can be set anywhere from 100ms delay all the way up to a 2 hour delay. So, that's a very pliable range for collecting tiny amounts of solar on a cap, which can then be fed into a harvester as a unified kick. The 10 seconds you're referring to just an arbitrary number that I had picked and which just happened to work in the earlier circuit. The time delay could be set much less or much greater than 10 seconds. It's whatever you choose.
I think I'll try a tpl5xxxx timed collector and then pipe the accumulated current into the LTC3508 circuit through an ultra low leakage load switch. Since the LTC3801 needs only 20mv, it should be easy to collect at least that voltage level, even in very dark conditions, using the solar keychain solar cell (amorphous silicon): https://www.openhardware.io/view/732/Extreme-Energy-Harvester So, while the hunt is on for something better and more elegant as a trigger than the crudity of just how much time has passed, this is a brute force approach whose virtue is that it's pretty much guaranteed to work provided that leakage currents are tightly controlled to extremely low levels Fortunately, because of ohm's law, ultra low voltage is likely to make ultra low leakage easier to achieve during the accumulation phase.
What will be interesting is: 1. how big a cap is needed and 2. how long the cycle time needs to be, because boosting extremely low voltages still needs to meet the minimal power requirements (i.e. a lot of current). Unfortunately, nowhere that I can find in the LTC3108 datasheet does it specify the minimum input power to operate. Just the 20mv minimum voltage. Therefore, I'm guessing the minimum power is probably rather high, since companies often hide their bad news by simply not reporting it in the datasheet. Anyhow, I'll just have to derive the minimum power as best I can through experimentation. 
The main downside to the TPL5xxx is that it reads the resistor values exactly once during the startup phase, and then never again. Although that has the benefit of limiting forever after the amount of current the TPL5xxx needs to operate, it also means that you can't easily change the periodicity anytime after the TPL5xxx starts up: even if you change the resistors after it gets going, it never reads them again. Thinking ahead, it might (?) be possible to hack around that limitation by changing the resistor values and then power cycling the TPL5xxx so that it reads the new values and incorporates them. The tradeoff for that result though is the extra circuitry needed to accomplish that. It would be much easier if (?) one of the TPL5xxx variants had a reset pin, so perhaps I'll look soon into whether or not any of them have that feature....
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I put David Johnson's 3na oscillator circuit:
http://www.discovercircuits.com/DJ-Circuits/3na-osc.htm
into LTSpice and ran the simulation, and it looks promising:
It also runs just fine at 2v. Fairly easy to get a shorter or longer cycle by tweaking the resistor values and/or capacitor values.
The voltage swing is even better than I was expecting: it drops all the way down to around 30 or 40mv.
Of course, it would be nice if it could run at even lower voltages than 2v. Seems like that should be possible. Anyone have suggestions for which transistors to try for that?
The simulation shows that there's a very nice current pulse of about 4.2ma through Q2 during the very brief discharge phase, so I'm guessing that could drive a buffer transistor to turn on hard, which in turn could, in theory, drive a meaningful load without disturbing the underlying timer circuit.
If that's the architecture, though, there may need to be a separate, isolated capacitor to drive the load that charges up in parallel with the capacitors in this oscillator circuit--unless perhaps there's some way to recycle/reuse the current that gets dumped and otherwise wasted during each discharge.Or, quite possibly, it could be used to drive a flyback type circuit, in which case I possibly wouldn't need a commercial boost chip at all and could instead do all the boosting with a homemade DIY circuit made out of discrete components.
That's the promise of what this type of low-level control could grant.Edit: I posted the LTSpice circuit simulation file for David Johnson's 3 nano-ampere circuit here:
https://github.com/rabbithat/3nanoAmpOscillatorEdit2: I anticipate a potential problem though: the 3na oscillator has very high input impedance. PV cells are modeled as having a shunt resistance, and unless that shunt resistance is exceptionally high, then most of the generated solar cell current won't be entering into the oscillator but will instead be lost as wasted current through the shunt resistor. I'm hoping that doesn't preclude the oscillator from working, but it might if that reduced current translates into reduced voltage at the inputs to the oscillator. The best case scenario would be that the oscillator simply has a much longer cycle time with the PV cell as compared to a battery. In any case, shunt resistance doesn't seem especially easy to measure, so one strategy would be to just build the circuit and see how it works with the target PV cell rather than fuss too much over constructing an accurate equivalent circuit to plug into the simulator.
Edit3: Good news. Using the method published in IEEE to calculate PV shunt resistance (https://ieeexplore.ieee.org/document/1483817), I calculate the shunt resistance on the keychain solar cell to be 30,681,818 ohms. So, more than likely the oscillator will work when hooked up to it. This also finally explains why these solar cells perform so well at even ultra low lighting conditions.
This thread seems to have petered out, so I guess that's the end of it. It was nice while it lasted.
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Dear @NeverDie, you've done tremendous amount of work! The topic is extremely interesting, but I admit I can't keep up the pace, especially when discussion dived so deep and requires fair amount of research and simulation. Let's just keep it floating and open for everyone (I really hope David might kick it up). I personally try to follow up your recent posts a bit later, sorry
P.S. Asked a colleague about it and he's like: "Nano... what?!"
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@Mishka I recently had some convivial email exchanges with David Pilling after I reached out to him. He seemed interested in this thread, or maybe he was just being polite. Regarding his previous efforts, he mentioned that he was eventually able to run his PUT oscillator at 200 nanoamps.
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@Mishka I've got good news, and I've got bad news. The bad news is that according to the LTSpice circuit simulator, the Dave Johnson circuit, as given, is nowhere near 3na of power consumption. It's much higher than that. Here's what it shows as the current passing through the R10 resistor in the figure below:
The good news is that by increasing the resistance and capacitance, I've confirmed it's possible to run the oscillator at 1 lux on the keychain solar cell:
If measured at the output pin of transistor Q2, it produces a 2 volt pulse every couple of seconds:
I'm pretty confident it will run at even lower lux, al beit producing a lower voltage, but I'm not yet setup to test at less than 1 lux yet.
Here is an approximation of the modified circuit and its current consumption:
As you can see, both the average and the instantaneous current consumption are less than for TI's TLV5110 chip.And yes, I've confirmed through testing that it can self-start at 1 lux even if it had been pitch black prior! In that case it starts a pulse train at lower magnitude but higher frequency and gradually works it's way up to the 2 volt magnitude at the 0.5 Hz frequency, which at 1 lux is where it settles.
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@NeverDie Oh, nice! You may eventually turn it out into a PWM/PFM charger.
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@Mishka The circuit is more stable and consistent than the 3v simulation would suggest. I'm now totally sold on the value of simulation, but it's a bit problematic when a solar cell/panel is involved because for an accurate simulation you need to find an accurate "equivalent circuit" to use in place of the cell/panel, and for accuracy that means a 5 element circuit: two diode, shunt resistor, series resistor, and a current source. However, figuring out the correct values for those parts requires a lot of measurements to get the desired accuracy and is a project in itself.
That said, I'm optimistic that there are some less mainstream transistors that will allow the circuit to run at lower voltage.
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Here's a courtesy heads-up.
I just now stumbled across a circuit:
published here:
https://www.edn.com/solar-powered-motor-runs-on-10-na/
that allegedly can operate on as little as 10na while collecting energy, which it then uses to power a small pager motor once a threshold voltage is reached.It also has the virtue of utilizing inexpensive jelly bean parts and not relying on gigaohm resistors, which in the Dave Johnson circuit turned out to be so large that I lack the means to verify their specs through measurement after they are delivered.
This other guy instantiated the circuit as a PCB, and he made the gerber for it available as a free download: https://hackaday.io/project/159691-electron-bucket-extreme-power-management-module
If it turns out to be true that the circuit can both collect the current and trigger at a threshhold voltage all with just 10na of overhead, then on its face it sounds better than the David Johnson circuit turned out to be and possibly also better than many/most/(all?) of the commercial chips that we've reviewed on this thread if paired with an appropriate amorphous solar panel.
Edit:
But wait! There's more. There appears to exist an equivalent single chip voltage detector that also consumes a mere 10na of current: https://www.akm.com/content/dam/documents/products/power-management/power-ic-for-energy-harvesting/ap4405aen/ap4405aen-en-datasheet.pdf
It's itty bitty, so it's probably a great fit for your uber-compact design."But I want more!" I can hear you say. "I want a total step-up solution! And I want one that doesn't use a transformer!" Well, of course you do. Who wouldn't? Apparently, a 0.2v transformerless step-up solution does exist as well. I'm just not sure where. They developed it for a customer who wanted to harvest energy from... bacteria. Actually, the official term is "microbial fuel cell." The chip is the AP4470, and thankfully it can also be powered by solar, without bacteria.
https://solutions.akm.com/us/en/applications/energy-harvesting/
But can we buy it? Or is it just another inaccessible research project? I don't yet know. Can you read Japanese? The trail of bread crumbs written in English seems to run cold after the above link, but there's more about it that's written in Japanese. Argh.
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@NeverDie This. Is. Stunning!!!
I must admit that I were stuck with a CMOS driven circuit, but there are BJT circuits with amazing level of practicality. The decision to employ a LED is simply brilliant. I don't know shall we put it into a SPICE, perhaps to facilitate selection of real components, but taking in account the Hackaday project it should simply fall into place. Going to examine the project. It's definitely worth implementing it, thank you very much for finding the project!
The AP4470 looks very interesting too. With reported 7Β΅A current consumption when boosting starting from 0.2V, and fixed high to low output voltage from 2.6V to 3.55V, it looks like a strong competitor to the AEM10941. I'd still stick to the latter though, not only because of availability (including documentation), but the e-peas product also has very appealing buck-boost configuration.
I'm also thinking about even more modular design of the boards (details will follow later), so having two harvesting circuits targeting different scenarios is the right way to go.
Thanks again for your interest!
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Here's another one: https://patents.google.com/patent/US20170133938
He claims the startup power is just 100nW. For contrast, TI says their BQ255xx chip requires 15 uW. i.e. an entire order of magnitude more. Sounds too good to be true, doesn't it? Which leads me to wonder: just how well are patents vetted before they're granted? Might it still be granted even if the author never made a a circuit that performed anywhere near as well as the patent claims? Is anyone even checking?By the way, on a different topic, this might interest you: https://www.mouser.com/ProductDetail/426-DFR0579 It's a $12.90, 30mmx30mm, fully assembled breakout for the SPV1050, configured as a boost converter.
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@NeverDie said in
The Harvester: ultimate power supply for the Raybeacon DK:Here's another one: https://patents.google.com/patent/US20170133938
He claims the startup power is just 100nW. For contrast, TI says their BQ255xx chip requires 15 uW. i.e. an entire order of magnitude more. Sounds too good to be true, doesn't it?What's interesting about the circuit is that it uses the self-resonant converter together with a MOSFET (HEMT is recommended) which is closed at low voltage. There, the 1:1 transformer is used to bump the gate voltage and thus fully open the MOSFET when it reaches the threshold value Vth (the paper notices it at 120 mV, but for the a-Si cell it might be at 2.6V). The more it opened - the more voltage at the gate. This results in discharge of the input capacitor to the load until the gate capacitor voltage + the second inductor voltage won't drop below Vth. The input capacitor cut-off voltage could be configured to 1.8V so it will charge faster on the next cycle.
The patent mentions 0.1V x 1Β΅A = 1nW startup power. Upon charge of the input capacitor, the leakage current will be at about tens on nanoamps. Perhaps rest of the harvester circuit consumes something too. Obviously, when it's going to discharge the inductors will cut some efficiency, but it's worth it anyway.
Looks interesting!
Which leads me to wonder: just how well are patents vetted before they're granted? Might it still be granted even if the author never made a a circuit that performed anywhere near as well as the patent claims? Is anyone even checking?
Well, a patent is just an exclusive right to the invention, and AFAIK there is no practical consideration neither verification of the patent subject. All that's checked is the invention wasn't patented before.
By the way, on a different topic, this might interest you: https://www.mouser.com/ProductDetail/426-DFR0579 It's a $12.90, 30mmx30mm, fully assembled breakout for the SPV1050, configured as a boost converter.
Yeah, it's nice! Thanks for the link! I think we here will be able to offer something interesting too: both boost & buck-boost combo board with USB and LDO, 25 mm diameter. Now in trendy corona-shaped profile from the OSHPark
Unfortunately, can't assemble them due to the quarantine
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:(HEMT is recommended
Wait. He reccommended a PHEMT for part 315 and an E-PHEMT for part 445:
The self-starting oscillator 445 utilizes a transistor. In one embodiment, the transistor is an E-PHEMT (Enhancement Mode Pseudomorphic High Electron Mobility Transistor) transistor, as the switching device to form a resonant step-up oscillator using a coupled inductor (the left and right inductors, ratio 1:1, 1 mH) and a resistor and capacitor in parallel at transistor's gate. The self-starting oscillator 445 is in series with the inductors. The transistor is normally off at zero gate voltage which would be the case with the two solar cells in complete darkness. The transistor's threshold voltage is very low and has a value greater than 110 millivolts.
[0065]
The E-PHEMT transistor 445 can be described as having the combined characteristics of a FET (Field Effect Transistor) and BJT (Bipolar Junction Transistor) and is used primarily for high-speed RF amplifiers in cell phones or other communication gear, but it is also an excellent candidate for low voltage self-starting oscillators like the oscillator 445.
I'm confused. Aren't 315 and 445 simply different aliases for the same physical component? 315 at a higher abstraction layer and 445 at the detailed layer? Except... isn't an E-PHEMT different from a PHEMT? So, they aren't aliases for the same part after all? Or, maybe they are the same, but 315 refers to a different potential embodiment than 445? Or... do HEMT, PHEMT, and E-PHEMT all mean the same thing?By the way, I mispoke in my earlier post. 100nW is actually two orders of magnitude lower than TI's 15uW cold start minimum for TI's flagship energy harvester. If the patented circuit now under discussion here really does perform as well as it claims, then that makes it all the more impressive.
If it needs 100nw of continuous power, then it's of little use to me. If, instead, it can draw the needed power from harvested energy stored on a capacitor--and then collapse after the cap power runs out--then, cool! That I could use.
If only there were a proper LTSpice simulation of the circuit already available....
Unfortunately, can't assemble them due to the quarantine
You mean their automated assembly is off-line, or that you can't source all the parts you need due to the quarantine, and so you can't DIY the soldering even if you wanted to?
BTW, I like your PCB homage to the caronavirus. Subtle, yet amusing!
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@NeverDie said in
The Harvester: ultimate power supply for the Raybeacon DK:I'm confused. Aren't 315 and 445 simply different aliases for the same physical component? 315 at a higher abstraction layer and 445 at the detailed layer? Except... isn't an E-PHEMT different from a PHEMT? So, they aren't aliases for the same part after all? Or, maybe they are the same, but 315 refers to a different potential embodiment than 445? Or... do HEMT, PHEMT, and E-PHEMT all mean the same thing?
I see the components are numbered through all the figures in the form XYY where X is the figure number, and YY is the component number. Such, 115, 315, and 415 are referring to the energy harvesting circuit. The circuit contains x20 resonant DC-DC converter, and x45 do reference the transistor or crystal oscillator.
An enhancement mode transistor (N-channel MOSFET or an E-HEMT) is required because it has to be closed at zero bias.
By the way, I mispoke in my earlier post. 100nW is actually two orders of magnitude lower than TI's 15uW cold start minimum for TI's flagship energy harvester. If the patented circuit now under discussion here really does perform as well as it claims, then that makes it all the more impressive.
Oh, my, it's 100 times different, rght. I'm still not used to the numbers and feel that if we take a couple more steps, we will go to the quantum level
Unfortunately, can't assemble them due to the quarantine
You mean their automated assembly is off-line, or that you can't source all the parts you need due to the quarantine, and so you can't DIY the soldering even if you wanted to?
Just can't get to the soldering station, it's closed in the office with some other components until May.
BTW, I like your PCB homage to the caronavirus. Subtle, yet amusing!
All credits go to OSHPark which didn't bother to remove the panel tabs
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:I'm still not used to the numbers and feel that if we take a couple more steps, we will go to the quantum level
LOL. In that case, strap yourself in Dorothy, because Kansas is about to go bye-bye: here's a voltage detector which claims to have a quiescent current of less than 6 pico-amps!
! https://www.bristol.ac.uk/media-library/sites/engineering/research/eem-group/zero-standby/UB20M_Datasheet_Rev.1.5.pdf
The only thing which appears to tarnish that claim is that it has a leakage current of 100 pico-amps. Even so, though, I'm not aware of anything else that even comes close to that. If it does what it claims to do, then I'm imagining we could harvest energy from even a very dark environment and yet still be net positive on harvested energy (without the control hardware consuming all of it and then some).Unfortunately, their UB20X chip doesn't seem to be stocked anywhere. I sent an email to the company yesterday to inquire about how to buy it, but so far I haven't heard anything back yet. I hope they're still in business.
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@NeverDie Well
What can I say? Only that the PDF is here. They seem achieved this ridiculous leakage with careful transistor selection. Very nice!
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@Mishka Thank you very much for that link. Gosh, it sure would have been awesome to have such an ultra low power wake-on radio such as that described there. Unfortunately, I'm still getting no reply to even my second email attempt at contacting the company. Maybe they'll reply later, but for now I'm going to assume they are closed for business during the Caronavirus attack.
Fortunately, Figure 5 in the paper you linked shows an equivalent transistor layout for the voltage detector. It lacks a BOM with part numbers, but I'll nonetheless take a quick run at trying to simulate it in LTSpice--maybe I'll get lucky. If you were in my shoes, exactly which simulated transistors/mosfets would you be trying?
As for alternatives to the UB20M, the nearest I could find is this:
https://www.ablic.com/en/doc/datasheet/photo_ic/S5470_E.pdf
which, admittedly, isn't as nice because it is an ultra low current detector rather than a low voltage detector. Its quiescent current is higher than the UB20m, but it appears to be still quite low in absolute terms. What the S5470 does have that the UB20M lacks though is that the s5470 is well stocked at Digikey and similar places.Have you run across any other parts that might fit the UB20M role?
Edit: I put Figure 5 into LTSpice. I could get it to generate the ~100mv reference voltage, but it doesn't appear to switch anything nor "detect" and then switch anything either. So, maybe there is more to the circuit that what they are showing. Given the circumstances of not being able to acquire their UB20M, it's a bit of a let down.
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The last option I can think of would be to try these special mosfets from Advanced Linear Devices:
https://www.aldinc.com/pdf/ALD110802.pdf
The gate leakage and drain source leakage combined is typically just 13pa. They can switch at around 0.2v, which, I suppose (?), could be viewed as a kind of voltage detector. Maybe in that sense, then, it even outperforms Bristol's UB20M? Also, unlike the UB20M, they seem to be relatively available through digikey, mouser, etc.
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@NeverDie said in
The Harvester: ultimate power supply for the Raybeacon DK:Fortunately, Figure 5 in the paper you linked shows an equivalent transistor layout for the voltage detector. It lacks a BOM with part numbers, but I'll nonetheless take a quick run at trying to simulate it in LTSpice--maybe I'll get lucky. If you were in my shoes, exactly which simulated transistors/mosfets would you be trying?
That's true. The components selection is the hard part. I din't find anything, but the MOSFET arrays by ALD, and I see you've found them already.
It seems the most of discrete elements are tied to nanoamps and only few are diving to picoamps area. For example, the Nexperia settled it to 25 nA, as well as the TI does. But for some selected integrated circuits there are the picoamps, and some opamps may draw only femtoamps which is impressive. There is also the nice article on possible design issues - quite surprising - when building such a uber-low-power circuit - https://www.edn.com/design-femtoampere-circuits-with-low-leakage-part-one/
As for alternatives to the UB20M, the nearest I could find is this:
https://www.ablic.com/en/doc/datasheet/photo_ic/S5470_E.pdf
...
The last option I can think of would be to try these special mosfets from Advanced Linear Devices:
https://www.aldinc.com/pdf/ALD110802.pdfYeah, that's it. And the cool part is that the ALD offers 2V*200nA=400nW energy harvesters which work very similar to those we're trying to design here - http://www.aldinc.com/pdf/EH300.pdf
Unfortunately, still not sufficient to run your a-Si 80nA solar panel.
Edit: I put Figure 5 into LTSpice. I could get it to generate the ~100mv reference voltage, but it doesn't appear to switch anything nor "detect" and then switch anything either. So, maybe there is more to the circuit that what they are showing. Given the circumstances of not being able to acquire their UB20M, it's a bit of a let down.
It has to switch the VOUT on as soon as the VINL will be high enough to close the MN5 and pull down the VREF thus resetting the triggers and causing them to produce the VOUT.
I've put it into KiCad and immediately failed with component selection. In addition to issues with the search of a low-current MOSFETs, the ngspice has incomplete support for the modern PSPICE models. And create own models is a cumbersome task
After trial and errors I've ended up switching to ngspice internal models. After some trivial tuning the circuit started to work. I've just added input (storage) capacitor and have attached a simple load (switched with an additional N-MOS) to get the simple harvester work.
On VinLβ₯2V input capacitor is discharged to load R2 until VinL will drop below 1V. Both voltages are configured via MOSFET gate thresholds.
For details please take a look to the eeschema file - https://drive.google.com/file/d/1O8aVj7ZzjG1TNdTJOce4i2P65X-aRLgB/view?usp=sharing.
Voltages:
Input current I (via R1) in dependency of input voltage. I(R1) = 3V/100M = 33nA to simulate the a-Si cell.
I don't know how much current the circuit will draw in real life, but taking in account low voltage source (please note, datasheets mention 25nA as upper threshold) perhaps there are some chances to fit into the a-Si cell current budged.
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@NeverDie said in
The Harvester: ultimate power supply for the Raybeacon DK:Have you run across any other parts that might fit the UB20M role?
The UB20M is hard to beat. But there's another sub-nanoamp option: https://www.vishay.com/docs/66597/sip32431.pdf
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:@NeverDie said in
The Harvester: ultimate power supply for the Raybeacon DK:Have you run across any other parts that might fit the UB20M role?
...But there's another sub-nanoamp option: https://www.vishay.com/docs/66597/sip32431.pdf
How would the vishay fit into it? Are you thinking you would switch it on-off using an ALD mosfet, or ...?
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@Mishka Nice work getting it to switch. If I'm reading your graphs right, though, it look as though we're back to the land of 10+ nanoamps as opposed to the ~106 picoamps or so of the UB20M voltage detector, even though you're using the same transistor circuit as they are?
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@NeverDie I've finally managed to make a readable image of the circuit. For our convenience, here it is:
The circuit self consumption is comprised of MOSFETs leakage current, and current required to charge the C1 capacitor. Regarding C1 the startup current may be arbitrary low, but sufficient to charge it eventually. After that it won't require too much to sustain the circuit. For this particular ngspce model (where MOSFETs leakage is really low) those are picoamps indeed:
Those 30nA you've mentioned in my previous post are due to charging the C2 storage capacitor and is actually limited by R1=100MOhm resistor installed solely to emulate the weak a-Si panel. I.e. for one gigohm resistor it will not go higher than 3nA.
Of course, the model itself is far from being optimal and could be improved.
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@NeverDie said in
The Harvester: ultimate power supply for the Raybeacon DK:@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:@NeverDie said in
The Harvester: ultimate power supply for the Raybeacon DK:Have you run across any other parts that might fit the UB20M role?
...But there's another sub-nanoamp option: https://www.vishay.com/docs/66597/sip32431.pdf
How would the vishay fit into it? Are you thinking you would switch it on-off using an ALD mosfet, or ...?
I have no idea. Bipolar based opamps have similar characteristics, as well as the UB20M which seems build using FETs only.
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@Mishka Fantastic!
I tried replicating it in LTSpice, but no joy as of yet using just the generic LTSpice parts. The magic must be in those ".model" statements, which I haven't yet entered.
What value are you using for your input voltage? It seems that a lot of it is getting dropped across the 100meg resistor, leaving not much left over for most of the circuit.
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@Mishka First attempt with the ltspice directives yields just a flatline of about 1 volt at the output:
Perhaps I need to switch to the same spice as what you are using....
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@NeverDie Oh, right. For the voltage source there is the 3V pulse defined as follows:
PULSE (0 3 20m 1u 1u 60 0)Reads like "start pulse from 0V to 3V, after 20ms timeout, 1us raise time, 1us down, keep it on for 60 seconds". This helped to examine how the circuit starts. But the circuit has to start with flat 3V input anyway.
All MOSFETs are defined with MOS level 3 model, zero-bias threshold (
vto) set to Β±2 V, transconductance (kp) to 50 mA/V^2 to minimally reproduce a real transistor. Both drain and source has 1 Ohm resistance. Please note, the controlled NFET has lower voltage threshold at 1 V - this defines lowest VinL voltage. The rest of parameters can be derived from the ngspice manual, section 11.2.I expect that the ngspice and the LTSPICE may have different directives to setup the circuit
Also, you may want to drop the C3, M8 and R2 thus leaving the circuit very similar to that one in the paper. The R1 still be used to limit input current, and the C2 will help to model raising voltage.
Also, does the
.tran 10kmeans 10k milliseconds?
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:Also, does the .tran 10k means 10k milliseconds?
Actually 10,000 seconds.
That was just me throwing in a high enough number such that if there were ever to be observed an effect, I figure it would have shown up within 10,000 seconds. 
I was playing around with an alternative to the original model, the better to understand how the original model worked, and I came up with something not as great, but maybe (someday, somewhere) it might be useful anyway if used as a trigger for one of the the ALD 20mv mosfets:
This is a voltage sweep simulation to show what happens at different input voltages. As you can see from the chart, the voltage on the output (the green line) stays pretty close to 0v up until it reaches around 22mv, at which point it it jumps up about 22mv in value. At that time about 6na of current is being conducted through R1 (the blue line in the graph), and so that is the total amount of current being consumed by the circuit.20mv is the minimum that the LTC3108 can startup and function at, so that is why I'm focused at such a low value.
It's quite an easily adjustable voltage "detector": using smaller values for R2 leads to higher trigger voltages, as well as higher voltages on the output. Of course, they also lead to higher currents, so maybe not so relevant to the matter at hand. However, if you ever need a voltage trigger that you can set to any value in some other context where current draw is not such a pressing concern, this might be an option.
Also, about 2/3 the current is being consumed by R2. If there were some other way to get a similar effect, but utilizing even less current, then that would be an improvement. Perhaps that's what the Bristol circuit manages to do. Perhaps choking off the current by using a high value for R1 (as in Mishka's simulation) and using a semiconductor of some kind in place of R2 would do the business.
Edit: And just now noticing that by increasing the value of R1, the threshold for the detection voltage can be raised while keeping the current consumed in the single nanoamp digits:
In this case, with the higher threshhold, it might well be a useful complement to a 20mv ALD mosfet.
Edit2: Breaking out the resistance still further yields even more useful results: a larger transition voltage and even fewer nanoamperes.
These are just a few random attempts. A more methodical push would probably yield something better. I suppose trying it next with specific simulated components rather than whatever the simulator's generic components are would better inform whether a real world circuit could be built.
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Answering my own question, I designed a circuit using "real" mosfets from the generic LTSpice library and got a nice snap transition on a "voltage detector", all while drawing less than 300picoamps:
So, that's a simulated proof of concept. Now I just need to pull the trigger voltage down to a lower number, and I suspect that may involve using mosfets that aren't in the generic LTSpice catalog.Edit1: Ignore this particular circuit diagram. It turns out to be reducible to a much simpler circuit that draws even less current. I'm leaving it posted as a reference point for my own project tracking, but if not for that I would delete it.
Edit2: Lately LTSpice has, more often than not, failed to converge now that I have it simulating "real" mosfets. As a result I've started to look into TI's Tina circuit simulator, which AFAIK is also built on a SPICE platform. Although it's too soon to draw completely fair apples-to-apples comparisons, my initial impression is that TI Tina is much, much faster than LTSpice and also much better at converging. I'll update if that opinion changes.
Edit3: I've upgraded to using NTJS3151P and NTJS3157N as the simulation mosfets because they have lower threshold voltages and mouser has SPICE models for them that are free to download. I'm not yet endorsing them though, because it's just too early to say. They are just my first attempt, and there may be (probably are) better choices to be found. I'm finding it quite easy to import SPICE component models into TINA TI. I notice that some manufacturers, like Diodes Inc., actually rank their SPICE models as to how realistic they are.
@Mishka Which mosfets are you simulating? Head's up: I'd encourage you to find some real world simulated mosfets (you'll have to eventually anyway), because I'm found that, at least in LTSpice, the generic mosfets behave much, much differently than the apparently real-world simulated mosfets. Not sure why that would be so, but maybe their idealized nature are a little too idealized to be realistic in these types of circuits.
TINA TI lacks the convenience of a voltage sweep like LTSpice has, so I'm using a very low frequency triangle wave to approximate it.
Edit4: I'm starting to make progress with TI Tina towards simulating the original (Figure 5) circuit:
After crossing the input threshold voltage, I can either get a steady high signal, as shown here, or by decreasing the value of R1 and increasing the value of C1, I can either make the output do a single sudden transition to zero volts, which then steadily rises afterward with increasing input voltage:
or I can make the output go into a rapid oscillation:
Tina TI has a preview mode, which is how I was able to spot the oscillation when the simulation progress had otherwise slowed to a crawl. Not sure, but maybe either the oscillation or else (more likely) VF1's sudden transition to zero at the voltage threshold on the prior plot might be useful for driving a charge pump or something?Oh, and if it isn't already clear, the green line is the VG1 triangle input voltage (which I'm using to approximate a "voltage sweep") and the brownish-red line is the voltage measured at the VF1 probing point.
Salient Observation: The "regulated" voltage produced in this simulated circuit is around 700mv, not the ~100mv reported in the Bristol paper. I presume this has to do with the particular mosfets I happened to choose. Perhaps if I can find some mosfets that will produce the 100mv target reported in the Bristol paper, then the rest of the results will fall into place as well. I wish there existed a circuit simulator that could do a "component sweep" to automatically try out a bunch of different mosfets and see what their effects would be. It would gratly accelerate the process of identifying the most desirable component parts that could be used. Seems like it should be an "obvious" feature to have, and yet I'm not aware of any circuit simulators offering it.
Since 100mv is far below even the Vgs(th) of all the enhancement mosfets in both the digikey and mouser parts catalogs, this seems like yet another clue pointing toward the use of specialty mosfets, such as those by manufactured by ALD. Either that, or fets of a different type are being used.
Anyway, now that I have a circuit simulator up and working and producing results fairly quickly (unlike LTSpice), it's time to move forward. Hopefully ALD has SPICE models for their parts (yup, for a few of them anyway: http://www.aldinc.com/view-pdf.php). If so, then plugging those in to the simulator to check the effect would seem to be the next step. I'd wager it's either that, or else maybe there are subthreshold effects that the spice simulators aren't modelling accurately.... I discount the later possibility because, well, it's 2020, and surely by now EE simulation tools are pretty well evolved to account for subthreshold effects?
Edit5: FFS, their POS spice models (last updated in year 2004) won't load into TINA.
Do they load into NGSpice?Edit6: Well, using this: https://e2e.ti.com/support/tools/sim-hw-system-design/f/234/t/515230, I was able to fix ALD's stone-age spice file. And now it loads into TINA without complaint. But why the heck does it default to VTN=-0.037. I thought VTN was the threshold voltage for an n-channel mosfet, in which case shouldn't it be a positive number?
Edit7: Well, no answer to that question, but I can confirm that VTN is the threshold voltage.
Edit 8: Taking another look at the UB20M datasheet (https://www.bristol.ac.uk/media-library/sites/engineering/research/eem-group/zero-standby/UB20M_Datasheet_Rev.1.5.pdf), I'd have to say that the very low pico-amps static current number that's advertised is a bit misleading without the context provided by Figure 2,which appears to show that the input must be capable of generating a couple of nanoamps at the threshold voltage in order for the voltage to be detected. So if, hypothetically, under particular lighting conditions a small solar panel could produce at most 1na of short-circuit current, it still wouldn't have enough to get detected no matter how large it's open circuit voltage. That said, UB20M still does appear to be the best of breed, if only it were available.
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@NeverDie Nice reduce!
AFAIU, the C1+M2 N-MOS will keep the trigger M6+M10 input low, and the output will turn high as soon as input voltage will reach the Vth threshold for the M10. Please note, the output will be limited by the R3=10g, so the circuit is kind of a voltage detector only.
Have you tried it yet? How about making it oscillating? Also, could you explain please, what the M1 does?
Please also note, for some reason the original network has the C1 protected with diode built into the MP3 P-FET. This probably should to be simulated with a diode rather FET. How do you think, why they need it?
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@Mishka I'm rethinking the global strategy to emphasize minimizing leakage currents above all else, even if it means accepting higher threshold voltages. It's tough, though, because none of the parametric search engines (like Digikey or Mouser) appear to allow mosfet searches based on leakage currents. It's in the datasheets, but not searchable as far as I can tell. And with tens of thousands of mosfets to choose from, there are far too many to methodically review manually. So far leakage currents of 100na to 1ua seem common, and I need to find some mosfets which are much, much less than that or else this project will be academic. Maybe there's a way to leverage that Vishay load switch you identified (https://www.vishay.com/docs/66597/sip32431.pdf). Not sure how to proceed at the moment until some suitable real-world low-leakage mosfets can be identified.
A FemtoFET would be at least some improvement over what's comon (http://www.ti.com/lit/ds/symlink/csd15380f3.pdf), but it still lists fairly large MAX leakage amounts with no indication as to what typical leakage might be.
Nexperia lists some low leakage mosfets: https://assets.nexperia.cn/documents/application-note/AN90009.pdf
but I'd like to find lower leakage than even those, if possible.Ideally low leakage and low threshold would go hand in hand, as lower voltages generally imply lower leakages also, at least for any given mosfet.
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@NeverDie That's true, discrete transistors have not too thin parameters on paper. But assuming quite low voltages (about 3V) I'd expect those Nexperia and TI transistors may draw picoamps indeed. I think this is better to check with real devices. But assuming how small they are an evaluation board will be required. There are some, but it might be way cheaper yet more flexible to assemble such a module manually.
For convenience, the custom PCB may also contain circuit required to measure the leakage. Perhaps a low-leakage capacitor may be charged to some known value, then a MOSFET (or number of FOSFETS in parallel) would discharge it for some time, and then the voltage drop can derive leakage.
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@Mishka Perhaps of relevance to your last point, I found a fairly similar looking circuit to the Figure 5 Bristol paper UB40M circuit. Not identical, but I think you'll recognize some common features, like cutting off the feedback after a threshold has been reached and the use of n-channel and p-channel mosfet pairs configured as inverters:
It's a bit different in that it's an oscillator circuit (not too surprising, as I showed above that the Bristol circuit can be made to oscillate also), but what's comforting is the authors claim it consumes just 4.2picowatts.
However, having become a bit jaded by now, I do wonder whether that 4.2 picowatts reflects only the supply current or whether it includes the leakage currents as well. If it's the "all in" number, then maybe it's better than the Bristol design. I'm guessing that when they say their design minimizes "short circuit current," they are referring to leakage current (?), and if so, that would maybe be directly helpful to the problem of avoiding too much leakage currents in whatever discrete component circuitry you and I might settle on.
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@Mishka said in
The Harvester: ultimate power supply for the Raybeacon DK:@NeverDie That's true, discrete transistors have not too thin parameters on paper. But assuming quite low voltages (about 3V) I'd expect those Nexperia and TI transistors may draw picoamps indeed. I think this is better to check with real devices. But assuming how small they are an evaluation board will be required. There are some, but it might be way cheaper yet more flexible to assemble such a module manually.
For convenience, the custom PCB may also contain circuit required to measure the leakage. Perhaps a low-leakage capacitor may be charged to some known value, then a MOSFET (or number of FOSFETS in parallel) would discharge it for some time, and then the voltage drop can derive leakage.
I spoke too soon regarding the femtofets: they're frickin tiny, at about 0.6mm^2. That's not good from the standpoint of minimizing leakage current:
Edit1: I couldn't find a SPICE model for either Vishay SiP32431 or SiP32432. I sent an inquiry to Vishay, but I don't have high hopes they'll produce one.
It has great specs though, so thank you for bringing it to my attention. Prior to learning of it I had been using http://www.ti.com/lit/ds/symlink/tps22860.pdf, which I had found to be a very handy chip. Ironically, it doesn't have a SPICE model either! Gosh, what is wrong with these manufacturers? Are they really too cheap/lazy to spice model their own chips, or is there some other reason for not making SPICE models readily available for every product in their catalog?Edit2: I've converted over to using the ALD "subtreshold" n-channel and p-channel mosfets. I had to hack the spice files to get Tina TI to import the spice models. Hopefully I was able to preserve their accuracy.
Edit3: What's interesting is that even after substituting the super sensitive ALD parts into the circuit, the trigger voltage remains about 700mv.
Maybe the 700mv is a reflection of the particular ALD mosphets that I included in the simulation. This was just the first attempt. Maybe different ALD mosfet choices would yield a lower trigger voltage for the circuit.Edit4: I received a reply from Vishay regarding their load switch. It reads: " Unfortunately, we donβt have its SPICE model. Internally it is a P-ch switch, gate is injected with a constant current during turn on."
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Some modest progress. If the TINA TI simulator is to be believed, then this circuit:
delivers a very clean 1 second pulse at VF2 about once every 10 minutes while consuming an average of about 6na. The one big caveat though is that it requires a 2v supply voltage.It's mainly noteworthy in comparison to TI's TPL5xxx timer, which consumes about 6x more current.
The main objective was to have a very low power timer circuit that could wake up infrequentlly to briefly invoke a conventional voltage detection circuit, which in turn could activate an energy harvester to process the energy captured and stored on a capacitor, provided there was enough charge on the capacitor to justify it. This does seem like a good step in that direction, though it would, of course, be preferable to have a circuit which consumes mere pico amps instead of nanoamps.
If nothing else it would perhaps make for a very low energy wake-up timer for a wireless sensor device. Alternatively, maybe it could form the start of a discontinuous charge pump circuit.
It would be interesting to build the circuit as a check on the simultator's accuracy and also just to see if it actually works.
Just a WAG, but I'm guessing that upgrading the circuit to use transistors which have a higher beta and reduced leakage currents will allow the circuit to still function while consuming even lower supply currents.
Edit1: Also, if I were to use gallium arsenide transistors (or whatever other transistors that have a lower forward voltage drop), it should run at a lower voltage. Perhaps a lower current as well? No idea, as I've never looked into gallium arsenide transistors before.
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@NeverDie said in
The Harvester: ultimate power supply for the Raybeacon DK:Just a WAG, but I'm guessing that upgrading the circuit to use transistors which have a higher beta and reduced leakage currents will allow the circuit to still function while consuming even lower supply currents.
BINGO! According to the simulation, substituting transistors with higher beta reduced the average current to less than a nanoamp:
In this configuration, the pulses are separated by about 1600 seconds, which is about 26 minutes, once it gets going. Also, the minimum voltage is now just 1 volt, as compared to 2 volts with the earlier transistors. If there are transistors with even better beta, perhaps the current consumption can be dropped even further. What are some good transistors to try that have exceptionally high beta?
Edit1: Substituting the higher beta ZTX788B for the PNP transistor and increasing some of the other component values, I was able to drop the voltage to 0.8v and the average current consumed to around 200 picoamps.
For the first build I intend to use all through-hole components to better mitigate against leakage currents, so I need to find a high beta through-hole NPN that's as good or better than the 2SD2704 NPN used in the simulated circuit. If that goes well then I'll try a surface mount build for comparison. 2N5963 is available in through-hole and has a fairly high beta (between 1200 and 2200), but I see no spice model for it. Soon I may have to learn how to make my own transistor spice models so I can be free from this limitation.I thought maybe Darlington transistors, because of their high beta, were a logical extrapolation of the results so far and therefore might offer the ultimate performance. I did make one attempt subtituting a BC517 darlington with 30,000 beta for just the NPN, but doing that I so far had no luck getting the circuit to oscillate. Maybe both the NPN and PNP need to be darlington's for it to work? Perhaps a BC516 PNP Darlington would be a good match for it, as it too has a minimum beta of 30,000.
Also, for troubleshooting, I need to find a way to accurately measure picoamps. I already own a uCurrent Gold, and according to its description (https://www.eevblog.com/product/ucurrentgold/) , if paired with a 5.5 digit volt meter, it can measure down to 1 picoamp. I just recently acquired an Amprobe AM-160-A 500,000 count multimeter, so hopefully that will do the business. Amprobe claims that the DC voltage accuracy is +/- (0.03 % rdg + 2 LSD). For such tiny currents I expect measurement noise may be an issue, so I'm only hoping for accuracy down to 10pa, which should be good enough for present purposes.
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@Mishka This paper is a breakthrough of sorts: http://blaauw.engin.umich.edu/wp-content/uploads/sites/342/2017/11/568.pdf
Using dynamic leak supression, that university team has proven in real hardware that they're able to power a Cortex M0 using just 240lux with just a teeny-tiny, itty-bitty solar cell ( 0.09mm^2)that they fabricated onto the MCU die itself:
No battery or supercap! It simply runs whenever there's at least 240lux light. The good news is that the DLS circuitry is just a variation on an ordinary ring oscillator, and it looks as though it would be easy to implement using discrete components.
I have a first attempt of it working in simulation, using ALD parts, which oscillates however fast or slow as I want it to while consuming an average of about 20pa. That much is like a dream come true. It needs improvement to get a better voltage swing and a lower supply voltage, but it's a promising start.
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@NeverDie Wow, my congratulations on making so much progress! Diving below 1nA is serious achievement!
The paper on the batteryless sub-nW Cortex-M0 shows a state of the art circuit built with FETs in super cut-off state. Thanks for finding it! But this makes me think that from all the networks we've considered here - the 3nA oscillator by David Johnson, the ready to use 10nA solar-powered motor driver by Stepan Novotill, and the UB40M chip by Bristol - due to some leakage elimination techniques a MOSFET based circuit might have the best performance anyway. The essay on femtoampere circuits also suggests FETs for lower leakage. (But I admit I still extremely impressed about those two BJT circuits.)
The relaxation oscillator with 230 fJ/cycle efficiency is also voltage driven, i.e. based on MOSFETs with proper threshold. Similarly to the UB40M it uses capacitors for time adjustment. By chance, detailed description is available for free as part of the Ultra-low energy electronics for synthetic biological sensors paper, please see chapter 3.
Components selection still play important part here, but assuming no femtoamp level I don't think package size will be too important. Enough clearance around elements may work similarly well. Regarding threshold values, the bigger voltage should be applied to the gate in order to close the transistor, the less leakage current between source and drain may be expected. This is exactly the reason why super cut-off state gates are working so well. The nice overview of this and other leakage elimination techniques described in the Design and Modeling of Low Power VLSI Systems book the relevant chapter from which is available as a dedicated paper. Perhaps it could help optimize current leakage later when the concept will be more or less ready.
The pragmatic question still how the desired circuit should work. I think the major finding was that a-Si cells are capable of high voltage in very low light conditions. This allows to avoid overhead and complexity coming from extra charge pumps or other regulators, and drive MCUs and sensors (usually working in 1.8V to 3.6V range) from a store capacitor charged directly from the a-Si cell. Another big advantage is that such a circuit will have nearly zero cold boot current.
How low should it go? The measured cell you use for experiments produce current in nanoamps, and when the cell current goes down to picoamps the voltage level seem also drops significantly. Also, waiting for the capacitor to charge from a picoamp source may take forever. IMHO targeting sources with few tens of nanoamps, and therefore maintaining the harvester self current less than 1 nanoampere should be considered a great success. Of course, the less quiescent current the harvester has - the better.
For such a low-power source I'd expect the energy will be harvested for a long period of time (tens of minutes), and then dumped it all at once into the MCU and a sensor. Using the collected energy to charge a battery is impractical: modern devices require microwatts of energy, and the harvester simply can not withstand the consumption. For online operation a conventional harvester like the AEM10941 should be used.
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@Mishka I'm flexible. Which circuit are you most interested in building? Let's try putting it together with real hardware and see if we can get it to work. If we can't, then we just move on to the next circuit and keep trying until we find a circuit that does work. Fair enough?
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@NeverDie More than enough
It seems there are two more or less working BJT based circuits which can be tested easily - the 3 nA oscillator which you've modeled with different transistors, and the solar motor project. Both are way more low-power than existing harvesters.
The FET based circuit remains in doubt until suitable components were selected. But IMHO putting some FETs to test to measure D-S leakage would surprise with numbers.
Regarding application, I have no requirement for so ultra-low power system, but many examples do measure something and then broadcast the data via BLE. They may even use harvesting switches, like the On Semi BLE-SWITCH001-GEVB evaluation kit. Maybe we can also consider something like this? If you have any good app on your mind lets aim at it.
