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  3. Battery: pro mini @ 1mhz vs booster

Battery: pro mini @ 1mhz vs booster

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  • zboblamontZ Offline
    zboblamontZ Offline
    zboblamont
    wrote on last edited by
    #11

    In addition to the above, as @Yveaux pointed out the processor can be run almost to battery death, so only the voltage requirements for the sensors may limit your options to running at 8MHz.
    My Nodes were bought as a specific variant with onboard booster, so it is technically possible to build a highly efficient booster, but it's unlikely to come from China's mass market.

    But this then touches on the point made by @mfalkvidd, rechargeables have very different characteristics to alkalines (Google for info on battery comparisons performed by others). I went through this extensively before starting up, and no regrets on alkalines.

    As @Nca78 referred it also depends on load and duration.
    My faster processor executes the radio update on a gas reed trigger then goes back to sleep within ms with no external load, 2 years later the Node batteries read 2v.
    The tank monitor fires a 3v ultrasonic routine at 8mA every hour and maintains an RTC, but aside hourly routines is in deep sleep the vast majority of the time. 6 months in and Node batteries are at 2.89v, so over a year is guaranteed... However, without it's onboard booster it is likely the ultrasonic would have stopped working.

    A further option to where a sensor needs a higher voltage is to switch on a secondary supply specifically for that sensor. I didn't have much joy with that using a booster due to noise, but it worked fine with a battery pack and VR.
    Hope this helps...

    1 Reply Last reply
    2
    • K kiesel

      @Yveaux

      My bad, I forgot the Link: https://www.openhardware.io/view/389/EasyNewbie-PCB-RFM69-HWW-edition-for-MySensors

      It's the last paragraph in the "battery without a booster section". "Unstable" is what I got from "risky", so it might have been a bad interpretation on my part.

      YveauxY Offline
      YveauxY Offline
      Yveaux
      Mod
      wrote on last edited by Yveaux
      #12

      @kiesel I think that article is referring to the maximum clock frequency at low supply voltage.
      I looked it up in the ATMega328P datasheet at microchip's site (http://ww1.microchip.com/downloads/en/DeviceDoc/ATmega48A-PA-88A-PA-168A-PA-328-P-DS-DS40002061A.pdf).

      7e0e5c0e-9966-4c36-8a78-a145094bc25c-image.png

      So you will be using the ATMega out of spec when running at 8MHz around the BOD Level of 1.8V

      386e542d-99b2-4d0a-9dbe-c7c3bf5377c7-image.png

      I estimate the minimum supply level must be around 2.4V for 8MHz, which makes me realize I'm running most of my sensors outside spec :stuck_out_tongue_winking_eye:

      http://yveaux.blogspot.nl

      1 Reply Last reply
      1
      • K kiesel

        @mfalkvidd

        Thanks, that's actually good news as it spares me the work of figuring out what to do ;)

        One question if you don't mind: I am using the usual battery percentage calculation with the Rechargeables. When full they show 76%, that's OK by me. My question is: will it linearly decrease the emptier the Rechargeables become or should I use a different calculation?

        YveauxY Offline
        YveauxY Offline
        Yveaux
        Mod
        wrote on last edited by Yveaux
        #13

        @kiesel said in Battery: pro mini @ 1mhz vs booster:

        My question is: will it linearly decrease the emptier the Rechargeables become or should I use a different calculation?

        No, it won't. The voltage decrease in a battery discarge curve is far from linear. You are measuring voltage, so percentage calculation is also not linear.
        You need a coulomb counter to accurately know how much juice is left in the battery.

        http://yveaux.blogspot.nl

        K 1 Reply Last reply
        1
        • YveauxY Yveaux

          @kiesel said in Battery: pro mini @ 1mhz vs booster:

          My question is: will it linearly decrease the emptier the Rechargeables become or should I use a different calculation?

          No, it won't. The voltage decrease in a battery discarge curve is far from linear. You are measuring voltage, so percentage calculation is also not linear.
          You need a coulomb counter to accurately know how much juice is left in the battery.

          K Offline
          K Offline
          kiesel
          wrote on last edited by
          #14

          @Yveaux

          Ah, that's good to know. We'll, as long as I get a warning some time before the node dies.

          From what I have seen the percentage decreases so it at least doesn't just suddenly drop to 0, that's OK for my use case.

          Thank you everybody for your help!

          1 Reply Last reply
          0
          • mfalkviddM Offline
            mfalkviddM Offline
            mfalkvidd
            Mod
            wrote on last edited by
            #15

            We've seen reports of continuous reboots, and the radio getting stick in "always on", blocking all other traffic, when nodes run outside of specs. So it is probably a good idea to stay above the ~2.4V limit when running at 8MHz. I such a limit myself in my plant monitoring node sketch.

            I realized we didn't have any info on battery self-discharge on the battery page, so I added a new section. Feedback is welcome.

            zboblamontZ 1 Reply Last reply
            1
            • NeverDieN Offline
              NeverDieN Offline
              NeverDie
              Hero Member
              wrote on last edited by NeverDie
              #16

              A pair of lithium AA primaries is hard to beat because:

              1. Unlike alkaline's, they don't leak.
              2. Have a look at the discharge curve: https://data.energizer.com/pdfs/l91.pdf By the time they drop to 2.4v, if not before, you'll want to replace them.
              3. Obviously much longer life, both shelf life (20 years!) and energy capacity.

              I think running 8Mhz from the internal RC is a no-brainer: wake up time is less than 4us. So, if your node wakes up often, you'll save a ton of energy over time.

              The best time to take your battery measurement is immediately after a Tx. That will give you the most conservative reading. Save that measurement in a variable and then send it in your next transmission. Switch on your ADC just before Tx and take your first ADC measurement during Tx, because you have to throw out the first measurement anyway. That way you can take a fresh (and valid) ADC measurement just after Tx before the voltage rebounds.

              Hope that helps!

              K 1 Reply Last reply
              4
              • mfalkviddM mfalkvidd

                We've seen reports of continuous reboots, and the radio getting stick in "always on", blocking all other traffic, when nodes run outside of specs. So it is probably a good idea to stay above the ~2.4V limit when running at 8MHz. I such a limit myself in my plant monitoring node sketch.

                I realized we didn't have any info on battery self-discharge on the battery page, so I added a new section. Feedback is welcome.

                zboblamontZ Offline
                zboblamontZ Offline
                zboblamont
                wrote on last edited by
                #17

                @mfalkvidd May I suggest a new pinned post in Hardware and a link to your new section may make make life easier for those starting, effectively expanding this thread to collate opinions and experiences?
                A table with type, shelf life, self-discharge rate, voltage, etc. may be later drawn together with experience from others here with LiFePo etc. and pros/cons found, and with ever changing technology, expandable ?

                mfalkviddM 1 Reply Last reply
                0
                • NeverDieN Offline
                  NeverDieN Offline
                  NeverDie
                  Hero Member
                  wrote on last edited by NeverDie
                  #18
                  This post is deleted!
                  1 Reply Last reply
                  0
                  • zboblamontZ zboblamont

                    @mfalkvidd May I suggest a new pinned post in Hardware and a link to your new section may make make life easier for those starting, effectively expanding this thread to collate opinions and experiences?
                    A table with type, shelf life, self-discharge rate, voltage, etc. may be later drawn together with experience from others here with LiFePo etc. and pros/cons found, and with ever changing technology, expandable ?

                    mfalkviddM Offline
                    mfalkviddM Offline
                    mfalkvidd
                    Mod
                    wrote on last edited by
                    #19

                    @zboblamont my experience is that people quickly learn to ignore the pinned posts. We've had a pinned post in the Troubleshooting section for years, and most people don't read it before posting in that category. This might just be me being grumpy though.

                    1 Reply Last reply
                    3
                    • sundberg84S Offline
                      sundberg84S Offline
                      sundberg84
                      Hardware Contributor
                      wrote on last edited by
                      #20

                      Interesting all this - noticed you mentioned EasyPCB and something written in there, let me know if this can be clearer! Also worth mentioning here is that the booster will affect the radio with noice - my choise would be easy today, run it without booster if I can unless you can prove its way more efficient (longer life) with the booster. Downside with this is that you have to learn how to reprogram fuses and bootloader - but its worth the hassle.

                      I just recieved a new batch of boosters and its 50/50 if they are good enough to not interfere with the radio. (Yes, its the cheap chinese mini boosters).

                      Controller: Proxmox VM - Home Assistant
                      MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                      MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                      RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                      K 1 Reply Last reply
                      1
                      • NeverDieN NeverDie

                        A pair of lithium AA primaries is hard to beat because:

                        1. Unlike alkaline's, they don't leak.
                        2. Have a look at the discharge curve: https://data.energizer.com/pdfs/l91.pdf By the time they drop to 2.4v, if not before, you'll want to replace them.
                        3. Obviously much longer life, both shelf life (20 years!) and energy capacity.

                        I think running 8Mhz from the internal RC is a no-brainer: wake up time is less than 4us. So, if your node wakes up often, you'll save a ton of energy over time.

                        The best time to take your battery measurement is immediately after a Tx. That will give you the most conservative reading. Save that measurement in a variable and then send it in your next transmission. Switch on your ADC just before Tx and take your first ADC measurement during Tx, because you have to throw out the first measurement anyway. That way you can take a fresh (and valid) ADC measurement just after Tx before the voltage rebounds.

                        Hope that helps!

                        K Offline
                        K Offline
                        kiesel
                        wrote on last edited by
                        #21

                        @NeverDie

                        Thanks for letting me know about voltage rebound. I'll reprogram my nodes to take a measurement after tx as you said!

                        NeverDieN 1 Reply Last reply
                        0
                        • sundberg84S sundberg84

                          Interesting all this - noticed you mentioned EasyPCB and something written in there, let me know if this can be clearer! Also worth mentioning here is that the booster will affect the radio with noice - my choise would be easy today, run it without booster if I can unless you can prove its way more efficient (longer life) with the booster. Downside with this is that you have to learn how to reprogram fuses and bootloader - but its worth the hassle.

                          I just recieved a new batch of boosters and its 50/50 if they are good enough to not interfere with the radio. (Yes, its the cheap chinese mini boosters).

                          K Offline
                          K Offline
                          kiesel
                          wrote on last edited by kiesel
                          #22

                          @sundberg84

                          In the "battery without a booster "-section, what do you mean by risky? I took it to mean that the arduino potentially could reboot or fail. Apologies if that's now what you meant.

                          I think I need to stick with a booster anyway, I am using a light sensor in most of my nodes and it needs 3v.

                          But I'll reprogram the bootloader of one of my arduino. Just out of curiosity :)

                          Do you disable just the bod or do you also switch the frequency to 8mhz?

                          zboblamontZ sundberg84S 2 Replies Last reply
                          0
                          • K kiesel

                            @NeverDie

                            Thanks for letting me know about voltage rebound. I'll reprogram my nodes to take a measurement after tx as you said!

                            NeverDieN Offline
                            NeverDieN Offline
                            NeverDie
                            Hero Member
                            wrote on last edited by
                            #23

                            @kiesel Yes, voltage drops steadily during transmission. I used to do continuous ADC measurements throughout the transmission and then take the lowest one. The lowest one was always the last one, so I think taking one measurement (the second one) immediately afterward should be good enough.

                            1 Reply Last reply
                            0
                            • K kiesel

                              @sundberg84

                              In the "battery without a booster "-section, what do you mean by risky? I took it to mean that the arduino potentially could reboot or fail. Apologies if that's now what you meant.

                              I think I need to stick with a booster anyway, I am using a light sensor in most of my nodes and it needs 3v.

                              But I'll reprogram the bootloader of one of my arduino. Just out of curiosity :)

                              Do you disable just the bod or do you also switch the frequency to 8mhz?

                              zboblamontZ Offline
                              zboblamontZ Offline
                              zboblamont
                              wrote on last edited by
                              #24

                              @kiesel "I think I need to stick with a booster anyway, I am using a light sensor in most of my nodes and it needs 3v." - Don't make the mistake restricting the solution for different voltage requirements to boosting only, they do create noise which can cause problems.
                              eg - If you can switch the higher power only when needed (to reduce energy) and use a level converter to talk to the processor, you can use a separate battery source, or increase the principal supply to 3xAA tapping off 2AA for the processor, etc., if space permits...

                              K 1 Reply Last reply
                              1
                              • zboblamontZ zboblamont

                                @kiesel "I think I need to stick with a booster anyway, I am using a light sensor in most of my nodes and it needs 3v." - Don't make the mistake restricting the solution for different voltage requirements to boosting only, they do create noise which can cause problems.
                                eg - If you can switch the higher power only when needed (to reduce energy) and use a level converter to talk to the processor, you can use a separate battery source, or increase the principal supply to 3xAA tapping off 2AA for the processor, etc., if space permits...

                                K Offline
                                K Offline
                                kiesel
                                wrote on last edited by
                                #25

                                @zboblamont

                                How do I know whether a booster introduces noise? I think so far I have been lucky with my three nodes because they work as expected. Or I don't know what to look for...

                                zboblamontZ NeverDieN 2 Replies Last reply
                                0
                                • K kiesel

                                  @sundberg84

                                  In the "battery without a booster "-section, what do you mean by risky? I took it to mean that the arduino potentially could reboot or fail. Apologies if that's now what you meant.

                                  I think I need to stick with a booster anyway, I am using a light sensor in most of my nodes and it needs 3v.

                                  But I'll reprogram the bootloader of one of my arduino. Just out of curiosity :)

                                  Do you disable just the bod or do you also switch the frequency to 8mhz?

                                  sundberg84S Offline
                                  sundberg84S Offline
                                  sundberg84
                                  Hardware Contributor
                                  wrote on last edited by sundberg84
                                  #26

                                  @kiesel i mean exactly what @NeverDie mentioned above (https://forum.mysensors.org/topic/10952/battery-pro-mini-1mhz-vs-booster/12?_=1582011000646). When voltage drops below 2.4v the 8mhz processor is "out of specs". I cant promise it works as it should, but just as neverdie I also have alot of nodes out of specs so unless you do crasy stuff and pulling much current it should work.

                                  About the noice questions, its very hard to diagnose or find unless you have a oscilloscope. What you might experience is bad reception and alot of :NACK messages.

                                  In most cases i reprogram the bootloader and use 8mhz internal or 1mhz interlan.

                                  Controller: Proxmox VM - Home Assistant
                                  MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                  MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                  RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                  YveauxY 1 Reply Last reply
                                  2
                                  • sundberg84S sundberg84

                                    @kiesel i mean exactly what @NeverDie mentioned above (https://forum.mysensors.org/topic/10952/battery-pro-mini-1mhz-vs-booster/12?_=1582011000646). When voltage drops below 2.4v the 8mhz processor is "out of specs". I cant promise it works as it should, but just as neverdie I also have alot of nodes out of specs so unless you do crasy stuff and pulling much current it should work.

                                    About the noice questions, its very hard to diagnose or find unless you have a oscilloscope. What you might experience is bad reception and alot of :NACK messages.

                                    In most cases i reprogram the bootloader and use 8mhz internal or 1mhz interlan.

                                    YveauxY Offline
                                    YveauxY Offline
                                    Yveaux
                                    Mod
                                    wrote on last edited by
                                    #27

                                    @sundberg84 said in Battery: pro mini @ 1mhz vs booster:

                                    i mean exactly what @NeverDie mentioned above

                                    You, dear @sundberg84, can call me Yveaux :joy:

                                    http://yveaux.blogspot.nl

                                    sundberg84S 1 Reply Last reply
                                    0
                                    • YveauxY Yveaux

                                      @sundberg84 said in Battery: pro mini @ 1mhz vs booster:

                                      i mean exactly what @NeverDie mentioned above

                                      You, dear @sundberg84, can call me Yveaux :joy:

                                      sundberg84S Offline
                                      sundberg84S Offline
                                      sundberg84
                                      Hardware Contributor
                                      wrote on last edited by
                                      #28

                                      @Yveaux - truly sorry my friend :) All credits go to you!

                                      Controller: Proxmox VM - Home Assistant
                                      MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                      MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                      RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                      1 Reply Last reply
                                      0
                                      • K kiesel

                                        @zboblamont

                                        How do I know whether a booster introduces noise? I think so far I have been lucky with my three nodes because they work as expected. Or I don't know what to look for...

                                        zboblamontZ Offline
                                        zboblamontZ Offline
                                        zboblamont
                                        wrote on last edited by zboblamont
                                        #29

                                        @kiesel Bluntly, you won't until it does not behave as expected....
                                        Example - At one stage I had a second promini on 5v from a booster working the ultrasonic, all ok and signals passed on I2C to the Node via a level converter. When I tried using the ultrasonic direct off the booster, periodic results or nada. I finally figured out the VR on the pro-mini was attenuating the noise, tried various filters but none worked. I ultimately solved the problem using a separate 4xAA stack and a VR, no noise but bulky. But the trick was switching it on only when required, 4 years plus life was eminently possible...

                                        As @sundberg84 commented, without a scope you are on a hope and a prayer as far as noise is concerned, that is why I suggest a secondary cell may be your solution if it does ;)

                                        1 Reply Last reply
                                        1
                                        • K kiesel

                                          @zboblamont

                                          How do I know whether a booster introduces noise? I think so far I have been lucky with my three nodes because they work as expected. Or I don't know what to look for...

                                          NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by NeverDie
                                          #30

                                          @kiesel said in Battery: pro mini @ 1mhz vs booster:

                                          @zboblamont

                                          How do I know whether a booster introduces noise? I think so far I have been lucky with my three nodes because they work as expected. Or I don't know what to look for...

                                          If you wanted to play it safe (aka defensive programming), you could use your booster to charge a capacitor that's large enough to provide interim power, turn off the booster prior to doing your radio communications, and then turn the booster on again when you're done with tx/rx. That would effectively remove your booster from the equation as an interference source.

                                          Also, some boosters have a pass-through, so you can use your regular battery voltage for as long as it's high enough, and then when it no longer is, enable your booster, if that's what you want to do. Here's an example of one:
                                          https://www.openhardware.io/view/285/33v-Boost-Converter-with-Pass-Through

                                          For instance, CR2032's can have quite a voltage dip after volunteering some current, so this would be one way to keep wringing a useful voltage out of such a battery after its voltage may have temporarily dropped too low.

                                          Some of the ARM MCU chips include boost converters that can boost from as little as 0.5v....

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