110v-230v AC to Mysensors PCB board

[m26872]

@GertSanders Have you breadboarded your 3.3V design? I'm a bit worried that removing linear converter will impair the performance of the our fussy nRF clones due to less power supply ripple rejection. I think those going for the ESP8266 are better off.

[tomkxy]

Anyone has an idea where to source the 5.5V varistor? I received a bunch from AliExpress following which seem to be broken.
I found this link http://www.farnell.com/datasheets/575651.pdf. However, there seem to be a bunch of 5.5 V varistor. Can anybody help me figuring out the right ones?

[icebob]

@tomkxy I'm using this one: http://hu.farnell.com/multicomp/mcvz1206m050agt/varistor-multilayer-4vac-0402/dp/2462756

[GertSanders]

@m26872 I have not used the 3V3 version of the Hilink converter, it was just shipped today (ordered last week). It will take a few more weeks to reach me. But then I will test it on my ac board. We will see.
23/FEB: Update: the converters are here. I will make a node with this converter version this weekend.

[tomkxy]

@icebob said:

@tomkxy I'm using this one: http://hu.farnell.com/multicomp/mcvz1206m050agt/varistor-multilayer-4vac-0402/dp/2462756

Thanks! It's a pity that the chinese "varistors" seem to be jumpers. I even saw in some offers on AliExpress that they are referred to as jumpers.

[tomkxy]

How can I check whether the solid state relay works at all. My assembled board receives messages and sets state properly, I have 5V on the pin, however the relay does not seem to switch. Should I hear it? Any other ideas for "debugging"?

[GertSanders]

@tomkxy
Measure the resistance over the AC terminals of the SSR. It should be very high when "open" en very low when "closed". SSRs do not make sounds when they switch, so sound will not give a clue if they work.

[Jan Gatzke]

Most SSRs cannot be checked this way because they can only switch AC and not DC. See https://en.wikipedia.org/wiki/Zero_cross_circuit

[Cliff Karlsson]

I don't know if this has been answered already. But I have some major problems soldering the thermal fuse to the board. It always blows. Any tips ?

[sundberg84]

@Cliff-Karlsson Be quick :)
I have the same problem - dont know any better sollution atm... solder for 0.5 sec and remove - then you need to let it cool down before adding more solder.

[Cliff Karlsson]

I read something before about low temp thermal sensors usally being crimped to place. Do you know how this works and if it is usable on the pcb?

Also the last times I tried to assemble the parts on the pcb I noticed that the holes for one of the fuses are too narrow for the standard brown(?) auto reset fuse. I have managed to destroy the solderpads every time I tried to drill the holes a little bigger.
Can I use a standard glass fuse for this one with the same value?

[csa02221862]

Just a couple of questions. Most of the components are 240V, are these the same as used for 110/120v in the US? Also one of the varistors is not available, suggested alternative?
Thanks

[vil1driver]

Hi,

thanks for your great work..
great to have chosed a pwm output for the relay (ssr can be used as a dimmer)
but is it possible to add a fuse on the ssr output too ?
and a second switch

and imho relay's trace is too near a nrf trace..
and return the draw of le33 :p

sry for my english
thanks

[Sefi Ninio]

Hello,

I love your design!
However, I must have missed something. Considering I want to retain the ability to turn the light off with the wall switch, this board does not allow to connect the relay as a 3-way switch.

Also, considering it could be mounted inside the wall (and not only in the lamp base) - having 2-3 relays would be very functional! In my house, it is very common that a single wall mount has 3-4 switches that control 3-4 separate lamps. It will probably make the board bigger, more so if we support 3-way switches (see above comment), but it will be very versatile, especially for 4-way switches (see http://forum.mysensors.org/topic/3173/3-4-way-switch-with-a-relay )

[toabhishekverma]

Hi Sefi Ninio,
There are two ways you can do it, Either change relay to SPDT Relay which is two way relay. this option is not feasible with this pcb. But if you are not using same PCB you can try SPDT relays.

Second option which can work with this setup is ,
Your light switch has two pins, connect them with gpio and 3.3 power .
when switch turn on/off gpio pin input goes high(when on) and low (when off).
You have to write a code to monitor this gpio and if its state changes, you have to toggle the relay state.

This is my idea, I havent tried it yet. and I am newbie too, Please comment.

I hope I am clear enough

Regards,
Abhishek

[Sefi Ninio]

Hi, @toabhishekverma
Well, your suggestion might work, I am not sure a switch that is meant to be connected to 220v mains can be connected to the gpio pin.

I think, adding an additional relay to the pcb and allowing them both to behave like a 3way switch will allow for maximum flexibility.

1. It could control 2 separate lamps
2. It could behave like 2 3-way switches
3. It could behave like a single 4-way switch

I would have done it myself, but I have no clue 😀

[Cliff Karlsson]

I have several lamps where I have done something similar. The bulbs are wireless wemo-bulbs and I have connected the wires behind the lampswitch so that the bulbs are always powered. The I have placed a battery powered arduino witch is connected to the wall switch pin3-gnd.
Every time I flip the switch the arduino wakes up and the controller sends a toggle command using REST

[m26872]

@Cliff-Karlsson said:

I don't know if this has been answered already. But I have some major problems soldering the thermal fuse to the board. It always blows. Any tips ?

Raise the temperature of your soldering iron, and you'll be able to do it quicker with less propagating heat. You could also add some extra bend and length to the fuse legs.

[Sefi Ninio]

@Sefi-Ninio said:

Hi, @toabhishekverma
Well, your suggestion might work, I am not sure a switch that is meant to be connected to 220v mains can be connected to the gpio pin.

I think, adding an additional relay to the pcb and allowing them both to behave like a 3way switch will allow for maximum flexibility.

1. It could control 2 separate lamps
2. It could behave like 2 3-way switches
3. It could behave like a single 4-way switch

I would have done it myself, but I have no clue 😀

@aproxx , what do you think about adding another relay (for a total of 2 on board) and making them 3-way?

[Cliff Karlsson]

Another question about the thermal fuse. I might be wrong on this, but I guess its purpose is to break the power if the HLK overheats. But If placed in the intended place would not the PCB need to be on fire to have the thermal fuse be warmed up to 73 deg C?