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Roller Shutter

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  • scalzS Offline
    scalzS Offline
    scalz
    Hardware Contributor
    wrote on last edited by scalz
    #36

    @Fabien:
    cool. it could be interesting. I thought about triacs and making my own power supply too and for lots of reasons I choosed relays and hilink.

    • I wanted something the most secure and galvanic isolated.. and for triac you would need an opto. then multiply by 2 for Up and Down. So for one rail, counting all components involved, footprint is near relay, maybe bigger.
    • omron relays are small and not power eager. I don't enable two at same time for rollershutter motor.
    • triac makes more emi. Add to this an homemade powersupply...I wanted to be sure for radio..
    • I think fibaro rollershutter uses relays (two). If triacs was a good option I think they would have used it as they uses triac in others products. but I am note sure, I have none of these. I just looked at their docs.

    Anyway, your way is interesting too! try and test I will follow your work for sure :wink:

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    • F Offline
      F Offline
      Fabien
      wrote on last edited by
      #37

      @scalz : at this time, I 'm only explore different ways. I've got some HI-LINK but in your design i'm not sure it fit with an enclosure into a 67mm wall box.

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      • scalzS Offline
        scalzS Offline
        scalz
        Hardware Contributor
        wrote on last edited by
        #38

        yes I understand. I thought exactly about same problematic. my design is 47x48. I was hoping to make smaller too.
        another cool idea could be to make custom wallbox...with touch sensor plate or gesture recognition.

        DrJeffD 1 Reply Last reply
        0
        • scalzS scalz

          yes I understand. I thought exactly about same problematic. my design is 47x48. I was hoping to make smaller too.
          another cool idea could be to make custom wallbox...with touch sensor plate or gesture recognition.

          DrJeffD Offline
          DrJeffD Offline
          DrJeff
          wrote on last edited by
          #39

          @scalz
          I'm following this post closely I like the idea, I have some motors controlled via RF but I don't like the controllers or the reliability. I will see how to retrofit them with your controller after you have tested and did all the hard work! ;) I believe I can just Hijack the motor wires and use the relays and the boards for all the logic. I like what you have setup but I will have to see your sketch first.

          I have some old Hunter Douglass motorized shutters that use IR remote I hacked them with an reed relay on a node that acts as a push button. Just like pushing the button on the motor. Unfortunately the new shutters I got don't have a manual push button or I would do the same.

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          • F Offline
            F Offline
            Fabien
            wrote on last edited by
            #40

            @scalz any news ? I just find this library (from @Marvin-Roger) : https://github.com/marvinroger/arduino-shutters
            After few days, I think you are using the right way with HI-LINK and Relay. It coud be better to user interlocking between relay becaus shutters doesn't like to have AC on 2 inputs simultaneously (and will be dead). This can be a problem. But you have to find relay with 2 poles.

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            • DidiD Offline
              DidiD Offline
              Didi
              wrote on last edited by
              #41

              @scalz any news ?

              if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

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              • scalzS Offline
                scalzS Offline
                scalz
                Hardware Contributor
                wrote on last edited by scalz
                #42

                @Didi: sorry, I am very late on my projects. Busy at my daily job. some projects not presented yet; and those which I started here too..and actually I have some projects in teamworking with Charles from hallard.me...gloups! I don't sleep too much, tired, but it's ok :wink:

                So for this project, some changes that I have done recently (thx to @Fabien for his ideas too :wink: ):

                • bigger relays and interlocking between them : 1x10A NO and 1x10A NO-NC
                • tvs diode, transistors...replaced by MDC3105dual relay driver: smaller footprint
                • some reorganization : now I have enough place to make another board and replace nrf with rfm.

                These changes mean that it is not a pure dual relay anymore. Too bad for me as I wanted something dual relay+shutter. But I have still my previous dual relay design. So now I have two boards to update! First, rollershutter (I will try to upload my files tonight, I hope, not sure...) and dual relay board (same thing...).Did I say that I have not enough work :laughing: ??

                something important to know is this new rev is not tested, and boards not ordered yet. Of course, I have debbuged things, and it should work. I know someone who wants to order it but I have not given to him my files yet. Thanks to him, it is to participate to money and debug, as it costs money to dev...

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                • Ivan ZI Offline
                  Ivan ZI Offline
                  Ivan Z
                  Hardware Contributor
                  wrote on last edited by
                  #43

                  http://www.sharp-world.com/products/device/lineup/data/pdf/datasheet/s102s02_e.pdf

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                  • F Offline
                    F Offline
                    Fabien
                    wrote on last edited by
                    #44

                    SSR is not a good solution because the snubber depends on loads. And zero crossing triac could be a problem with motors (phase between current and voltage). And with SSR you can't have interlocking between up and down (could damage your motor). Finaly in term of space, you have to put a varistor so it's not smaller than the relay scalz use.

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                    • scalzS Offline
                      scalzS Offline
                      scalz
                      Hardware Contributor
                      wrote on last edited by
                      #45

                      Hi.
                      I have updated my git and my first post with details about my latest revision of this board :smiley:
                      I just need to check one or two things on the BOM before upload it too.

                      1 Reply Last reply
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                      • F Offline
                        F Offline
                        Fabien
                        wrote on last edited by
                        #46

                        Just soldering. Missing some componments.
                        0_1453327912240_IMG_20160120_230900.jpg

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                        • scalzS Offline
                          scalzS Offline
                          scalz
                          Hardware Contributor
                          wrote on last edited by
                          #47

                          :+1: too fast! I have to run now, ahaha :)

                          1 Reply Last reply
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                          • F Offline
                            F Offline
                            Fabien
                            wrote on last edited by
                            #48

                            Board finished.
                            Test :

                            • ATMEGA328p ok. Setting fuses and loading optiboot/DualOptiboot.
                            • LED ok :) (blink test) With DualOptiboot you need to reset device after uploading new sketch.
                            • ATSHA ok with test exemple
                            • EEPROM ok with Write/read test
                            • Realys ok wit simple commands.
                            • Regulator 3.3V Ok

                            Need to test : Radio (RFM69W) and current sensor.

                            Some photos :
                            1_1453846320559_IMG_20160126_225347.jpg 0_1453846320558_IMG_20160126_225334.jpg

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                            • scalzS Offline
                              scalzS Offline
                              scalz
                              Hardware Contributor
                              wrote on last edited by
                              #49

                              great news :) thx for helping me on this :wink:
                              for AC connection insulation on bottom, I am planning to use pcb varnish and liquidtape. Liquidtape is not so cheap, but can be useful for other things..

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                              • F Offline
                                F Offline
                                Fabien
                                wrote on last edited by
                                #50

                                Last news ! Radio work ok and MySensors too.
                                Upload RelaySketch and I can control relay with MYSController ! Wow !

                                1 Reply Last reply
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                                • martinhjelmareM Offline
                                  martinhjelmareM Offline
                                  martinhjelmare
                                  Plugin Developer
                                  wrote on last edited by
                                  #51

                                  Hi!

                                  Great news! I've been waiting for this board to be tested and approved.

                                  Is it possible to use the two relays to control two individual lines, for example two different lights? I read above that for the roller shutter function with a motor, the relays were interconnected. But If the use case is plain switching lights, can you work around this easily?

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                                  0
                                  • J Offline
                                    J Offline
                                    jemish
                                    wrote on last edited by
                                    #52

                                    can we control our windows curtains using this????

                                    1 Reply Last reply
                                    0
                                    • scalzS Offline
                                      scalzS Offline
                                      scalz
                                      Hardware Contributor
                                      wrote on last edited by scalz
                                      #53

                                      I have uploaded it on openhardware. I still need to upload the BOM, as I need to make better the linl between my git, I have to enter my BOM manually for the moment.
                                      I will put some real pics soon too, or maybe yours @Fabien ?

                                      @martinhjelmare : the first rev I did was like you want, two relays in parallel for individual lines.
                                      But guys asked me (here and at jeedom) if instead, I could interconnect it to protect the rollershutter motor. They were right so I made the change. Unfortunately, this can't be changed on the rev2. I wanted to do it but I had not enough room onboard for route cleareance...
                                      But I will upload my first rev asap, I am already using one at my job. I just need to check if my files are ok ;)

                                      @jemish: if it is something like rollershutter node motor, it should work. I don't know what do you mean by windows curtains. Can you show me what is it please?

                                      Last note, the 0-100% opening depends on the ACS712. I have not tested yet on this new rev, nor Fabien. It's in a very good progress :)

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                                      0
                                      • F Offline
                                        F Offline
                                        Fabien
                                        wrote on last edited by Fabien
                                        #54

                                        @scalz You can take my pics.

                                        fetsF 1 Reply Last reply
                                        1
                                        • F Fabien

                                          @scalz You can take my pics.

                                          fetsF Offline
                                          fetsF Offline
                                          fets
                                          wrote on last edited by
                                          #55

                                          @Fabien I can't see the antenna on your pictures, where is it ?
                                          Could you tell me the actual height please (RFM69W version) ?
                                          If I correctly read the thread, I understand that the dimension are 47x48, is it right for RFM69 version ?

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