Safe In-Wall AC to DC Transformers??
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Last week I carried out an elektrical safety test on the HLK-PM01 to NEN 60101 (Dutch test for medical equipment) and it performed pretty well. I will try to post the file, after I removed some private information :-)
Furthermore I am building a automated load tester that relates variable loads to output voltages and surface temperatures, based on an Arduino Nano. -
Maybe the "Samsung ETAOU10EBE" phone charger is also an idea to use. I have one for my phone, and it is very small.
I haven't opened it (i use it for my phone, dohhh), but the charger is small, so the PCB inside will be even smaller.It is 5V @ 700mA with a microUSB wire. I got a second one from eBay, which was being sold as 'genuine'. And to be honest, i really don't see any difference with the one that came with my phone. It is working fine for more than a year.
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Well, here is the test file. I made it using test software named Ansur and a Fluke ESA640 tester in a Class II test setup.
The only problem is that some test results are in Dutch. -
Sorry for the language thing. I will try to get some tests in English in the future.
The tester used is designed for tests of medical equipment and this specific test proves that this specific HLK was safe. The problem is, however, that it does not prove anything with respect to the safety of other HLK's.In the mean time, the same HLK is feeding a load of 730 mA. It's output voltage is 5.08 volts and the case temperature is Temp C: 46.81 Temp F: 116.26105.
@Didi. You are correct. I work in a hospital. I will try to setup the Fluke to English.
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Wait Mike, there is more ...
I sacrificed a device to the altar of success and opened it.
That was not very difficult. After scratching away some gum stuff the following was revealed.
I will try to remove the rest of the gum with acetone. I will also do some heat and burn tests.This is quite funny to do :-)
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And I found the AP8012 chip inside. It has the following features:
_1286955514_oj99d4.pdf -
And I found the AP8012 chip inside. It has the following features:
_1286955514_oj99d4.pdf -
And I found the AP8012 chip inside. It has the following features:
_1286955514_oj99d4.pdf@Bertb thanks! Good detective work! It seems the chip provide all the protections needed. That is very encouraging
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Thank you very much. I agree with you ap8012 seems to be a good chip. As we can see, it is difficult to make it smaller if we want all securities...and for the price including shipping I think they will sell lot of these things!
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And I found the AP8012 chip inside. It has the following features:
_1286955514_oj99d4.pdf@Bertb it is hard to see from the photos, are the capacitors rated for 105c?
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Observe the air gaps.
I also tried to incinerate the gum stuff that is inside the module with a cigaret lighter.
After a couple of seconds it starts to glow, then, after some 10 seconds, the material starts to burn. But this stops within some 20 seconds ofter removal of the lighter.
I made a film, but it is too large to upload.I am not an expert on AC-DC converters, but I am quite impressed by the layout of the design.
The only thing that worries me is that I do not see how the OVP is created. On the other hand, this can be easily solved by adding a fuse and a ovp zener in the primary circuit.
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@Bertb yes,although to be expected. Did you see the comparison mentioned a bit earlier in this thread? That is the first thing he checked
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In the datasheet we can see it is implemented in the chip (in the block diagram) and how it works is explained at page 7. If VCC not well built, the chip would not work well I think.
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I do not totally agree with this. When I take a look at the example circuit and read the ovp text, I can only conclude that the output is protected, because the circuit seizes to work when VCC rises to high. Whatever happens to the input circuit, I don't know. Therefore I prefer a fuse and and a varistor.
Have a look at the tutorial link text
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I do not totally agree with this. When I take a look at the example circuit and read the ovp text, I can only conclude that the output is protected, because the circuit seizes to work when VCC rises to high. Whatever happens to the input circuit, I don't know. Therefore I prefer a fuse and and a varistor.
Have a look at the tutorial link text
@Bertb thank you for your testing!!! Although I don't know much about hardware I am gathering by the posts here that it is mostly good news!
So, now for the big question... If I were to add an external fuse like pictured here does everyone agree this is safe to put in a wall?
And, a follow up question if the answer is yes. Are there any basic tests we can do at home to verify the performance should be the same as what was tested here?
