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  1. Home
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  3. Safe In-Wall AC to DC Transformers??

Safe In-Wall AC to DC Transformers??

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  • T Offline
    T Offline
    ThinkPad
    wrote on last edited by
    #108

    Maybe the "Samsung ETAOU10EBE" phone charger is also an idea to use. I have one for my phone, and it is very small.
    I haven't opened it (i use it for my phone, dohhh), but the charger is small, so the PCB inside will be even smaller.

    It is 5V @ 700mA with a microUSB wire. I got a second one from eBay, which was being sold as 'genuine'. And to be honest, i really don't see any difference with the one that came with my phone. It is working fine for more than a year.

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    • B Offline
      B Offline
      Bertb
      wrote on last edited by
      #109

      Well, here is the test file. I made it using test software named Ansur and a Fluke ESA640 tester in a Class II test setup.
      The only problem is that some test results are in Dutch.

      HLK-PM01 20150724 Fluke ESA620 IEC 60601-1 klasse 2.pdf

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      • hekH Offline
        hekH Offline
        hek
        Admin
        wrote on last edited by
        #110

        For us none dutch talking people... Good or Bad? (Yes, I see the big PASSED text ;) )

        YveauxY 1 Reply Last reply
        0
        • hekH hek

          For us none dutch talking people... Good or Bad? (Yes, I see the big PASSED text ;) )

          YveauxY Offline
          YveauxY Offline
          Yveaux
          Mod
          wrote on last edited by
          #111

          @hek I'm Dutch but I also have troubles interpreting the results...
          But hey, I'm a software guy!

          http://yveaux.blogspot.nl

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          • DidiD Offline
            DidiD Offline
            Didi
            wrote on last edited by
            #112

            i guess fluke can set to eng,thanks @Bertb for the results,think you don´t make it at home

            if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

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            • B Offline
              B Offline
              Bertb
              wrote on last edited by
              #113

              Sorry for the language thing. I will try to get some tests in English in the future.
              The tester used is designed for tests of medical equipment and this specific test proves that this specific HLK was safe. The problem is, however, that it does not prove anything with respect to the safety of other HLK's.

              In the mean time, the same HLK is feeding a load of 730 mA. It's output voltage is 5.08 volts and the case temperature is Temp C: 46.81 Temp F: 116.26105.

              @Didi. You are correct. I work in a hospital. I will try to setup the Fluke to English.

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              • B Offline
                B Offline
                Bertb
                wrote on last edited by
                #114

                Wait Mike, there is more ...
                I sacrificed a device to the altar of success and opened it.
                That was not very difficult. After scratching away some gum stuff the following was revealed.
                I will try to remove the rest of the gum with acetone. I will also do some heat and burn tests.

                This is quite funny to do :-)

                IMG_20150728_214007.jpg IMG_20150728_214057.jpg IMG_20150728_214105.jpg IMG_20150728_214436.jpg

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                • B Offline
                  B Offline
                  Bertb
                  wrote on last edited by
                  #115

                  And I found the AP8012 chip inside. It has the following features:
                  _1286955514_oj99d4.pdf

                  YveauxY Moshe LivneM 3 Replies Last reply
                  0
                  • B Bertb

                    And I found the AP8012 chip inside. It has the following features:
                    _1286955514_oj99d4.pdf

                    YveauxY Offline
                    YveauxY Offline
                    Yveaux
                    Mod
                    wrote on last edited by
                    #116

                    @Bertb Thanks Bert! Good digging!

                    http://yveaux.blogspot.nl

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                    • B Bertb

                      And I found the AP8012 chip inside. It has the following features:
                      _1286955514_oj99d4.pdf

                      Moshe LivneM Offline
                      Moshe LivneM Offline
                      Moshe Livne
                      Hero Member
                      wrote on last edited by
                      #117

                      @Bertb thanks! Good detective work! It seems the chip provide all the protections needed. That is very encouraging

                      1 Reply Last reply
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                      • scalzS Offline
                        scalzS Offline
                        scalz
                        Hardware Contributor
                        wrote on last edited by
                        #118

                        Thank you very much. I agree with you ap8012 seems to be a good chip. As we can see, it is difficult to make it smaller if we want all securities...and for the price including shipping I think they will sell lot of these things!

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                        • B Bertb

                          And I found the AP8012 chip inside. It has the following features:
                          _1286955514_oj99d4.pdf

                          Moshe LivneM Offline
                          Moshe LivneM Offline
                          Moshe Livne
                          Hero Member
                          wrote on last edited by
                          #119

                          @Bertb it is hard to see from the photos, are the capacitors rated for 105c?

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                          • B Offline
                            B Offline
                            Bertb
                            wrote on last edited by
                            #120

                            @Moshe. Yes they are. I did not yet dug into that, but is that good news?
                            IMG_20150729_124755.jpg IMG_20150729_124953.jpg IMG_20150729_125107.jpg IMG_20150729_125455.jpg

                            Moshe LivneM 1 Reply Last reply
                            1
                            • B Offline
                              B Offline
                              Bertb
                              wrote on last edited by Bertb
                              #121

                              Observe the air gaps.

                              I also tried to incinerate the gum stuff that is inside the module with a cigaret lighter.
                              After a couple of seconds it starts to glow, then, after some 10 seconds, the material starts to burn. But this stops within some 20 seconds ofter removal of the lighter.
                              I made a film, but it is too large to upload.

                              I am not an expert on AC-DC converters, but I am quite impressed by the layout of the design.
                              The only thing that worries me is that I do not see how the OVP is created. On the other hand, this can be easily solved by adding a fuse and a ovp zener in the primary circuit.

                              IMG_20150729_131014.jpg

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                              • B Bertb

                                @Moshe. Yes they are. I did not yet dug into that, but is that good news?
                                IMG_20150729_124755.jpg IMG_20150729_124953.jpg IMG_20150729_125107.jpg IMG_20150729_125455.jpg

                                Moshe LivneM Offline
                                Moshe LivneM Offline
                                Moshe Livne
                                Hero Member
                                wrote on last edited by
                                #122

                                @Bertb yes,although to be expected. Did you see the comparison mentioned a bit earlier in this thread? That is the first thing he checked

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                                • scalzS Offline
                                  scalzS Offline
                                  scalz
                                  Hardware Contributor
                                  wrote on last edited by
                                  #123

                                  In the datasheet we can see it is implemented in the chip (in the block diagram) and how it works is explained at page 7. If VCC not well built, the chip would not work well I think.

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                                  • B Offline
                                    B Offline
                                    Bertb
                                    wrote on last edited by
                                    #124

                                    I do not totally agree with this. When I take a look at the example circuit and read the ovp text, I can only conclude that the output is protected, because the circuit seizes to work when VCC rises to high. Whatever happens to the input circuit, I don't know. Therefore I prefer a fuse and and a varistor.

                                    Have a look at the tutorial link text

                                    petewillP 1 Reply Last reply
                                    1
                                    • B Bertb

                                      I do not totally agree with this. When I take a look at the example circuit and read the ovp text, I can only conclude that the output is protected, because the circuit seizes to work when VCC rises to high. Whatever happens to the input circuit, I don't know. Therefore I prefer a fuse and and a varistor.

                                      Have a look at the tutorial link text

                                      petewillP Offline
                                      petewillP Offline
                                      petewill
                                      Admin
                                      wrote on last edited by
                                      #125

                                      @Bertb thank you for your testing!!! Although I don't know much about hardware I am gathering by the posts here that it is mostly good news!

                                      So, now for the big question... If I were to add an external fuse like pictured here does everyone agree this is safe to put in a wall?

                                      And, a follow up question if the answer is yes. Are there any basic tests we can do at home to verify the performance should be the same as what was tested here?

                                      My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                                      1 Reply Last reply
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                                      • rvendrameR Offline
                                        rvendrameR Offline
                                        rvendrame
                                        Hero Member
                                        wrote on last edited by
                                        #126

                                        @Bertb, thanks a lot. I guess you mention to put a varistor/fuse right at output of this device, for example a 7K 14V varistor in parallel, and a 500mA fuse in series?

                                        And what about the fire burn test --- Perhaps is there a method to measure it (and compare to some standard?).

                                        Home Assistant / Vera Plus UI7
                                        ESP8266 GW + mySensors 2.3.2
                                        Alexa / Google Home

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                                        0
                                        • scalzS Offline
                                          scalzS Offline
                                          scalz
                                          Hardware Contributor
                                          wrote on last edited by
                                          #127

                                          I agree with you about varistor. it is a good idea.

                                          1 Reply Last reply
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