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  3. Safe In-Wall AC to DC Transformers??

Safe In-Wall AC to DC Transformers??

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  • petewillP Offline
    petewillP Offline
    petewill
    Admin
    wrote on last edited by
    #41

    @Moshe-Livne @ServiceXp Cool, thanks! By testing, what sort of testing could I do to know it's safe? Also, would I be able to open it up or would I need to keep in in the packaging?

    My ultimate goal is to make a in wall switch similar to what I did with the "smart plug" (https://youtu.be/oNpMDN4QqD8). Do you see any other potential problems with putting those electronics in a wall? I want to make sure I don't do anything stupid before I attempt any of this...

    I am planning on using relays like this: http://www.ebay.com/itm/261099571172?rmvSB=true

    I would be powering lights so I shouldn't be anywhere near the 10A limit on these relays.

    Thanks for all the help!

    My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

    DidiD 1 Reply Last reply
    0
    • petewillP petewill

      @Moshe-Livne @ServiceXp Cool, thanks! By testing, what sort of testing could I do to know it's safe? Also, would I be able to open it up or would I need to keep in in the packaging?

      My ultimate goal is to make a in wall switch similar to what I did with the "smart plug" (https://youtu.be/oNpMDN4QqD8). Do you see any other potential problems with putting those electronics in a wall? I want to make sure I don't do anything stupid before I attempt any of this...

      I am planning on using relays like this: http://www.ebay.com/itm/261099571172?rmvSB=true

      I would be powering lights so I shouldn't be anywhere near the 10A limit on these relays.

      Thanks for all the help!

      DidiD Offline
      DidiD Offline
      Didi
      wrote on last edited by
      #42

      @petewill said:

      @Moshe-Livne @ServiceXp Cool, thanks! By testing, what sort of testing could I do to know it's safe?

      I have ordered 5 of them and i will test them at full 600 ma for 4 weeks in a flush box and protocoll data.I think if they don´t smoke we can use them on pcb

      if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

      RJ_MakeR Moshe LivneM 2 Replies Last reply
      0
      • RJ_MakeR RJ_Make

        @Moshe-Livne said:

        @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
        http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
        http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

        it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
        the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
        let me know what you think...

        I think that one would be a good candidate for some testing.

        RJ_MakeR Offline
        RJ_MakeR Offline
        RJ_Make
        Hero Member
        wrote on last edited by
        #43

        @ServiceXp

        Testing as in:

        Ripple / Noise (if you don't have a scope just make sure the sensor does lock up on long run times at max load.)
        Measure the heat it generates during full load (find something that can draw 1 amp).
        Check to see if you can even fit it and the other components inside of a box that already has wire/switch run to it.

        Personally, I would want to crack one of these open and see how it was designed. Making sure it's Ok, the specs look good on it, but you never know....

        If the testing looks good, I would not have a problem using it (I would try and keep it in it's case if at all possible, or have one made that will house everything). I do think you are going to need a pretty deep box to fit it all.

        We really need a MySensors Micro solution here, but then there is the liability.....

        RJ_Make

        Moshe LivneM 1 Reply Last reply
        0
        • DidiD Didi

          @petewill said:

          @Moshe-Livne @ServiceXp Cool, thanks! By testing, what sort of testing could I do to know it's safe?

          I have ordered 5 of them and i will test them at full 600 ma for 4 weeks in a flush box and protocoll data.I think if they don´t smoke we can use them on pcb

          RJ_MakeR Offline
          RJ_MakeR Offline
          RJ_Make
          Hero Member
          wrote on last edited by
          #44

          @Didi Would you mind pushing one to 1 amp for a while., and then 1.5 if possible. Just want to make sure the OCP activates before it goes up in smoke..

          RJ_Make

          1 Reply Last reply
          0
          • DidiD Didi

            @petewill said:

            @Moshe-Livne @ServiceXp Cool, thanks! By testing, what sort of testing could I do to know it's safe?

            I have ordered 5 of them and i will test them at full 600 ma for 4 weeks in a flush box and protocoll data.I think if they don´t smoke we can use them on pcb

            Moshe LivneM Offline
            Moshe LivneM Offline
            Moshe Livne
            Hero Member
            wrote on last edited by
            #45

            @Didi Would you mind testing the meanwell ones as well? I would have but being on a small island at the end of the world is a problem sometimes. Don't mind buying a few for you for testing - I really would like to have both a reliable wall charger and a power supply I could use in a box without too much worry and the meanwell looks so promising....

            1 Reply Last reply
            0
            • Moshe LivneM Moshe Livne

              @tbowmo @petewill @didi @ServiceXp I think I found the perfect one!!!!
              http://www.jameco.com/webapp/wcs/stores/servlet/Product_10001_10001_2155823_-1
              http://www.mouser.com/ds/2/260/GS05U-USB-spec-33533.pdf

              it is made by meanwell, so not flimsy. has all protections. 8$ at jameco and mouser and I am sure my meanwell supplier on aliexpress can get it for me at half price... it is a shame that they do not sell the inside separately but nothing is perfect.
              the only problem might be breaking it apart. Meanwell really make sturdy enclosures.
              let me know what you think...

              petewillP Offline
              petewillP Offline
              petewill
              Admin
              wrote on last edited by
              #46

              @Moshe-Livne said:

              I am sure my meanwell supplier on aliexpress can get it for me at half price...

              Do you have a link for this? I just tried searching and I couldn't find these one ebay or aliexpress.

              My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

              1 Reply Last reply
              0
              • rvendrameR Offline
                rvendrameR Offline
                rvendrame
                Hero Member
                wrote on last edited by
                #47

                Adding my two cents, I have dissected two devices (one zwave from GE and one unbranded, non zwave) and both used a capacitor-resistor power supply.

                Very dangerous, as it is "transformerless" --- In other hand, cheap and small footprint. By using X2 capacitors the risk is a bit lower. It is in my list for prototype/testing over next weeks.

                Home Assistant / Vera Plus UI7
                ESP8266 GW + mySensors 2.3.2
                Alexa / Google Home

                petewillP Moshe LivneM 2 Replies Last reply
                0
                • sundberg84S Offline
                  sundberg84S Offline
                  sundberg84
                  Hardware Contributor
                  wrote on last edited by
                  #48

                  @rvendrame So did i on a 433mhz relay sold quite common here... it looked as this capacitor-resistor power supply as well.

                  Controller: Proxmox VM - Home Assistant
                  MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                  MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                  RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                  1 Reply Last reply
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                  • rvendrameR rvendrame

                    Adding my two cents, I have dissected two devices (one zwave from GE and one unbranded, non zwave) and both used a capacitor-resistor power supply.

                    Very dangerous, as it is "transformerless" --- In other hand, cheap and small footprint. By using X2 capacitors the risk is a bit lower. It is in my list for prototype/testing over next weeks.

                    petewillP Offline
                    petewillP Offline
                    petewill
                    Admin
                    wrote on last edited by
                    #49

                    @rvendrame said:

                    Adding my two cents, I have dissected two devices (one zwave from GE and one unbranded, non zwave) and both used a capacitor-resistor power supply.

                    Very dangerous, as it is "transformerless" --- In other hand, cheap and small footprint. By using X2 capacitors the risk is a bit lower. It is in my list for prototype/testing over next weeks.

                    Interesting. Thanks for posting. I have very limited knowledge in this area so I'm learning a lot. I'm excited to get a good solution for this. It will be very useful for many things.

                    My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                    1 Reply Last reply
                    0
                    • rvendrameR rvendrame

                      Adding my two cents, I have dissected two devices (one zwave from GE and one unbranded, non zwave) and both used a capacitor-resistor power supply.

                      Very dangerous, as it is "transformerless" --- In other hand, cheap and small footprint. By using X2 capacitors the risk is a bit lower. It is in my list for prototype/testing over next weeks.

                      Moshe LivneM Offline
                      Moshe LivneM Offline
                      Moshe Livne
                      Hero Member
                      wrote on last edited by Moshe Livne
                      #50

                      @rvendrame very interesting. The link mention only 100ma at most but I guess that they are using SSRs so don't face the problems we have with our relays. I wonder why there is no "off the shelf" unit like that. I would be a bit scared to construct something like that.

                      1 Reply Last reply
                      0
                      • RJ_MakeR RJ_Make

                        @ServiceXp

                        Testing as in:

                        Ripple / Noise (if you don't have a scope just make sure the sensor does lock up on long run times at max load.)
                        Measure the heat it generates during full load (find something that can draw 1 amp).
                        Check to see if you can even fit it and the other components inside of a box that already has wire/switch run to it.

                        Personally, I would want to crack one of these open and see how it was designed. Making sure it's Ok, the specs look good on it, but you never know....

                        If the testing looks good, I would not have a problem using it (I would try and keep it in it's case if at all possible, or have one made that will house everything). I do think you are going to need a pretty deep box to fit it all.

                        We really need a MySensors Micro solution here, but then there is the liability.....

                        Moshe LivneM Offline
                        Moshe LivneM Offline
                        Moshe Livne
                        Hero Member
                        wrote on last edited by
                        #51

                        @ServiceXp @petewill @Didi here is another one! http://www.farnell.com/datasheets/606238.pdf

                        this one is reasonably smallish, has all the required protections. They are so well hidden....

                        DidiD 1 Reply Last reply
                        0
                        • Moshe LivneM Moshe Livne

                          @ServiceXp @petewill @Didi here is another one! http://www.farnell.com/datasheets/606238.pdf

                          this one is reasonably smallish, has all the required protections. They are so well hidden....

                          DidiD Offline
                          DidiD Offline
                          Didi
                          wrote on last edited by
                          #52

                          @Moshe-Livne said:

                          @ServiceXp @petewill @Didi here is another one!

                          And pice is ok

                          Found one at ebay:
                          http://www.ebay.de/itm/5V-550mA-switching-power-supply-module-MYRRA-47122-PCB-mount-/301663807573?pt=LH_DefaultDomain_3&hash=item463c906855

                          if (knowledge == 0) { use BRAIN; use GOOGLE;use SEARCH; } else {make POST;}

                          1 Reply Last reply
                          0
                          • rvendrameR Offline
                            rvendrameR Offline
                            rvendrame
                            Hero Member
                            wrote on last edited by
                            #53

                            @Moshe-Livne , I believe there is no off the shell as if you dig in the details, you will see that the impedance of the consuming circuit ( arduino + radio + relay in our case) direct influence the overall performance of the capacitor/resistor model.

                            Usually triacs consume less than relay (something between 10 and 50mA), and you can also control the bright of a light or speed of a motor, instead just turn them on or off.

                            The downside, you need a snubber circuit as well as a zero-cross detection circuit. The snubber is also recomended for relays, though.

                            So at the end you don't reduce the footprint or costs --- But triacs tend to last longer than relays, as no mechanical commutation occurs.

                            Home Assistant / Vera Plus UI7
                            ESP8266 GW + mySensors 2.3.2
                            Alexa / Google Home

                            DrJeffD 1 Reply Last reply
                            0
                            • rvendrameR rvendrame

                              @Moshe-Livne , I believe there is no off the shell as if you dig in the details, you will see that the impedance of the consuming circuit ( arduino + radio + relay in our case) direct influence the overall performance of the capacitor/resistor model.

                              Usually triacs consume less than relay (something between 10 and 50mA), and you can also control the bright of a light or speed of a motor, instead just turn them on or off.

                              The downside, you need a snubber circuit as well as a zero-cross detection circuit. The snubber is also recomended for relays, though.

                              So at the end you don't reduce the footprint or costs --- But triacs tend to last longer than relays, as no mechanical commutation occurs.

                              DrJeffD Offline
                              DrJeffD Offline
                              DrJeff
                              wrote on last edited by
                              #54

                              @rvendrame I'm right with you on all of this have been trying to do this for a couple months with no time right now. Actually it has been longer I was originally building all this for another system using XBees and then found it better to use esp8266 then said better yet use Mysensors so here we are! Transformer less is key at least I think so! Only problem no off the self builds.

                              1 Reply Last reply
                              0
                              • scalzS Offline
                                scalzS Offline
                                scalz
                                Hardware Contributor
                                wrote on last edited by
                                #55

                                Hi,

                                I found an application notes from enocean regarding power supplies design. I think it could be helpful, and good to remember, so I share the link.
                                http://www.enocean.com/fileadmin/redaktion/pdf/app_notes/AN101_POWER_SUPPLY_LAYOUT_2015.pdf

                                1 Reply Last reply
                                0
                                • rvendrameR Offline
                                  rvendrameR Offline
                                  rvendrame
                                  Hero Member
                                  wrote on last edited by
                                  #56

                                  I'm currently studying this doc STEVAL-ILL004V1 AN2263 AppNote .pdf. I should prototype something over next week if family allows.

                                  Home Assistant / Vera Plus UI7
                                  ESP8266 GW + mySensors 2.3.2
                                  Alexa / Google Home

                                  1 Reply Last reply
                                  0
                                  • scalzS Offline
                                    scalzS Offline
                                    scalz
                                    Hardware Contributor
                                    wrote on last edited by
                                    #57

                                    Hi. interesting link, I will read it when I will have time. It looks like u2008 or u2010 which are obsolete now (I have some in stock, cheap on aliexpress) but I didn't know your ref. thanks

                                    1 Reply Last reply
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                                    • rvendrameR Offline
                                      rvendrameR Offline
                                      rvendrame
                                      Hero Member
                                      wrote on last edited by
                                      #58

                                      @scalz, I'm trying to porting the capacitor-resistor power supply concept from that doc to our mySensor world. Specially for 1-wire dimmer, as described in chapter 3.1.

                                      Home Assistant / Vera Plus UI7
                                      ESP8266 GW + mySensors 2.3.2
                                      Alexa / Google Home

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                                      0
                                      • scalzS Offline
                                        scalzS Offline
                                        scalz
                                        Hardware Contributor
                                        wrote on last edited by scalz
                                        #59

                                        @rvendrame : I tried something similar once. I didn't remember exactly how all was connected but with triac, in one wire, even if I was not toggling anything, I had brown reset at start (maybe I could find my schem). With two wire, I had no problem but a little flickering (zero cross detection done by arduino). Maybe it was that which restarted. Next, I did another test with mosfet pwm, in one wire config again. This time, it started ok, and as I was increasing pwm it restarted for pwm = 170-200 (I don't remember exactly) .But I jumped onto another project I am finishing.
                                        I will follow your results with interest as your link is interesting , and at my home it is one wire too.

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                                        • rvendrameR Offline
                                          rvendrameR Offline
                                          rvendrame
                                          Hero Member
                                          wrote on last edited by
                                          #60

                                          @scalz, with the 1-wire circuit , the maximum you can reach is like 80% - 90 % of light bright, as you need to keep the triac/mosfet "off" for a short period, in order to recharge the PSU capacitor. Maybe that explained why it re-started on your test at PWM 170-200. (and would also confirm that it works 'as designed', good to know)

                                          Home Assistant / Vera Plus UI7
                                          ESP8266 GW + mySensors 2.3.2
                                          Alexa / Google Home

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